ARMY UFGS-09 35 16-2010 CHEMICAL-RESISTANT QUARRY TILE.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-09 35 16 (August 2010)-Preparing Activity: USACE SupersedingUFGS-09 35 16 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2010*SECTION TABLE OF CONTENTSDIVISION 09 - FINISHESSECTION 09 35 16CHEMICAL-RESISTANT QUAR

2、RY TILE08/10PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 SUSTAINABLE DESIGN CERTIFICATION1.4 DELIVERY, STORAGE, AND HANDLING1.5 ENVIRONMENTAL REQUIREMENTSPART 2 PRODUCTS2.1 MATERIALS2.1.1 Quarry Tile2.1.1.1 Slip-Resistant Quarry Tile2.1.1.2 Quarry Tile Trim Units2.1.2 Chemical-Resistant Mortar and

3、Grout2.1.2.1 Furan Mortar2.1.2.2 Furan Grout2.1.2.3 Epoxy2.1.2.4 Epoxy Mortar and Grout2.2 FACTORY TESTS2.2.1 Chemical Resistance2.2.2 Physical PropertiesPART 3 EXECUTION3.1 PREPARATION3.1.1 Preparation of Tile3.1.2 Preparation of Concrete Floors for Setting Beds3.2 INSTALLATION3.2.1 Setting Bed3.2.

4、2 Tile Joints3.2.3 Tile Installation3.3 CLEANING3.4 PROTECTION- End of Section Table of Contents -SECTION 09 35 16 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SECTION 09 35 16 Page 2Provided by IHSNot for ResaleNo reproduction or networking

5、 permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-09 35 16 (August 2010)-Preparing Activity: USACE SupersedingUFGS-09 35 16 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2010*SECTION 09 35 16CHEMICAL-RESISTANT QUARRY TILE

6、08/10*NOTE: This guide specification covers the requirements for quarry tile with chemical resistant grout and setting bed for use in medium to large dining facilities and other areas subject to spillage of acids or other chemicals.Edit this guide specification for project specific requirements by a

7、dding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should

8、 be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: On the drawing

9、s, show:1. Rooms, areas, or spaces to have chemical-resistant quarry tile floors including under ranges, kettles, and ovens and areas 600 mm (2 feet) beyond such items, as well as 600 mm (2 feet) outside trough areas; within dish-and pot-washing areas, food-preparation areas, serving areas, and garb

10、age rooms. If quarry tile with conventional mortar and grout is also included in the project, areas for each type must be clearly indicated.SECTION 09 35 16 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2. Depressed concrete slabs, 16 mm for

11、13 mm (5/8 inch for 1/2 inch) tile and 22 mm for 19 mm (7/8 inch for 3/4 inch) tile so that tile surfaces will align with adjacent finish materials. See detail F 131-83 or F 133-83 in Tile Council of America Inc. Handbook for Ceramic Tile Installation for recommended details.3. Slope of floors to dr

12、ain.4. Treatment at expansion joints in tiled floors.5. Thresholds at doorways.6. Details at floor sinks, floor drains, intersections with walls, equipment bases, and trough areas.*1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The

13、publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Ref

14、erence Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed

15、below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.ASTM INTERNATIONAL (ASTM)ASTM C 267 (2001; R 2006) Chemical Resistance of Mortars, Grouts, and Monolithic Surfacings and Polymer ConcretesASTM C 395 (2001;

16、 R 2006) Chemical-Resistant Resin MortarsASTM C 413 (2001; R 2006) Absorption of Chemical-Resistant Mortars, Grouts, and Monolithic Surfacings and Polymer ConcretesSECTION 09 35 16 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM C 658 (199

17、8; R 2008) Chemical-Resistant Resin Grouts for Brick or TileGREENGUARD ENVIRONMENTAL INSTITUTE (GEI)GEI Greenguard Standards for Low Emitting ProductsSCIENTIFIC CERTIFICATION SYSTEMS (SCS)SCS Scientific Certification Systems (SCS)Indoor AdvantageTILE COUNCIL OF NORTH AMERICA (TCNA)TCA Hdbk (2007) Ha

18、ndbook for Ceramic Tile Installation1.2 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality

19、control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if th

20、e submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects

21、using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for N

22、avy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Co

23、ntrol approval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the SECTION 09 35 16 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Government. Submit the follow

24、ing in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-03 Product DataQuarry tile; G; G, _Grout; G; G, _CertificationSD-04 SamplesQuarry tile; G; G, _Grout; G; G, _SD-06 Test ReportsGrout; G; G, _SD-08 Manufacturers Instructionsquarry tileGrout; G; G, _1.3 SUSTAINABLE DESIGN CERTIFICATIONPr

25、oduct shall be third party certified by GEI Greenguard Indoor Air Quality Certified, SCS Scientific Certification Systems Indoor Advantage or equal. Certification shall be performed annually and shall be current.1.4 DELIVERY, STORAGE, AND HANDLINGDeliver materials to the site in manufacturers origin

26、al unbroken packages or containers plainly labeled with manufacturers names and brands. Grade mark tile containers. Store materials in dry locations. Handle materials in a manner that will prevent inclusion of foreign materials and damage by water, dampness, or temperature extremes. Store materials

27、in area in which they will be used at temperatures not lower than 16 degrees C 60 degrees F at least 24 hours before use.1.5 ENVIRONMENTAL REQUIREMENTSDo not start tile work unless ambient temperature of work area is at least 16 degrees C 60 degrees F and rising, and slab temperature is not less tha

28、n 16 degrees C 60 degrees F. Maintain room and slab at these minimum temperatures without interruption while work is in progress and for at least 3 days after completion of work.PART 2 PRODUCTS2.1 MATERIALSProvide materials conforming to the standards, specifications, and other requirements listed b

29、elow:2.1.1 Quarry Tile*NOTE: Check availability of tile colors in the sizes specified before specifying color. Also, SECTION 09 35 16 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-check availability of tile thickness before specifying.*TCA Hd

30、bk, standard grade, _ by _ 150 by 150 mm 6 by 6 inchesby minimum 13 mm 1/2 inch _ thick, color indicated selected by the Contracting Officer from the manufacturers standard color samples. Minimum thickness in Garbage Room shall be 30 by 200 by 200 mm 1 1/4 by 8 by 8 inches. Quarry tile shall have fl

31、at or serrated back.2.1.1.1 Slip-Resistant Quarry Tile*NOTE: Slip-resistant quarry tile should be specified for areas where food and water spillage cause the floors to be slippery and hazardous (e.g., dishwashing areas, sculleries, food-preparation areas).*Quarry tile for floors of _ shall contain a

32、n abrasive aggregate uniformly embedded into face surface of tile. Abrasive aggregate shall be fused aluminum oxide or other rustproof aggregate of comparable hardness having a grain size smaller than 1.18 mm 16 mesh and larger than 150 micrometers 100 mesh (US Standard Sieve Sizes). Tile provided s

33、hall contain grains in the surface between 50 percent and 150 percent, on the average by count, and as much aggregate as the approved samples.2.1.1.2 Quarry Tile Trim UnitsTCA Hdbk standard grade. Provide cove base around perimeter of floors and at vertical projections through floors. Provide bullno

34、se trim around depressions in floors. Provide rounded internal and external corners with 13 mm 1/2 inch minimum radius using appropriate matching corner units.2.1.2 Chemical-Resistant Mortar and Grout*NOTE: Insert other items or areas subject to heat beyond 54 degrees C (130 degrees F).*Provide chem

35、ical-resistant grout for quarry tile floors in _. Provide a compatible system of setting bed and joint material from a single source. In addition to the chemical resistance and physical properties specified, mortar and grout shall conform to the following:2.1.2.1 Furan MortarASTM C 395. Either two-c

36、omponent or three-component is acceptable.2.1.2.2 Furan GroutASTM C 658.2.1.2.3 EpoxyASTM C 395 for setting tile grouted with furan.SECTION 09 35 16 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1.2.4 Epoxy Mortar and GroutTCA Hdbk.2.2 FACT

37、ORY TESTS2.2.1 Chemical Resistance*NOTE: The chemicals and strengths are those considered necessary for use in food preparation and serving areas of medium to large dining facilities. For other types of projects modify the list of chemicals to reflect the exposure likely to be encountered.*Test mort

38、ar and grout in accordance with ASTM C 267 except as modified herein. Immerse test specimens in the test solutions for 28 days, and maintain solutions continuously at 79 degrees C 175 degrees F for furan and 60 degrees C 140 degrees F for epoxy. The test specimens shall not change in weight more tha

39、n 5 percent after immersion, or exhibit a compressive strength of less than 90 percent of the compressive strength of specimens that have aged in air at 21 to 26 degrees C 70 to 80 degrees F during conditioning period. Test for chemical resistance to the following solutions:a. Acetic acid, 5 percent

40、b. Citric acid, 5 percentc. Lactic acid, 5 percentd. Sodium hypochlorite, 5 percente. Trisodium phosphate, 5 percentf. Household ammonia (test at room temperature)g. Sugar, saturated solutionh. Vegetable oil2.2.2 Physical PropertiesAfter curing for 7 days at 21 to 26 degrees C 70 to 80 degrees F, th

41、e mortar shall: (1) have a water absorption of not more than 0.5 percent when tested in accordance with ASTM C 413; (2) have a hardness of not less than 90 percent of its initial hardness immediately before exposure, when tested after being exposed for 6 hours at 54 degrees C 130 degrees F for epoxy

42、 resin mortar and 93 degrees C 200 degrees F for furan resin mortar. Hardness tests shall be made on 10 by 19 mm 3/8 by 3/4 inch samples with a Barcol Hardness Tester, within 30 seconds after the samples are removed from the oven.SECTION 09 35 16 Page 8Provided by IHSNot for ResaleNo reproduction or

43、 networking permitted without license from IHS-,-,-PART 3 EXECUTION3.1 PREPARATIONDo not start tile work until rough-in for plumbing, heating, ventilating, air conditioning, and electrical work has been completed and tested and membrane waterproofing has been installed and tested. Protect the work of other trades in area where tile work is to be done.3.1.1 Preparation of Tile*