ARMY UFGS-23 07 00-2013 THERMAL INSULATION FOR MECHANICAL SYSTEMS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-23 07 00 (February 2013)-Preparing Activity: USACE SupersedingUFGS-23 07 00 (August 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2013*SECTION TABLE OF CONTENTSDIVISION 23 - HEATING, VENTILATING, AND AIR CONDITION

2、INGSECTION 23 07 00THERMAL INSULATION FOR MECHANICAL SYSTEMS02/13PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.2.1 General1.2.2 Recycled Materials1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Installer Qualification1.4.2 Sustainable Design Certification1.5 DELIVERY, STORAGE, AND HANDLINGPART 2 PROD

3、UCTS2.1 STANDARD PRODUCTS2.1.1 Insulation System2.1.2 Surface Burning Characteristics2.2 MATERIALS2.2.1 Adhesives2.2.1.1 Acoustical Lining Insulation Adhesive2.2.1.2 Mineral Fiber Insulation Cement2.2.1.3 Lagging Adhesive2.2.1.4 Contact Adhesive2.2.2 Caulking2.2.3 Corner Angles2.2.4 Fittings2.2.5 Fi

4、nishing Cement2.2.6 Fibrous Glass Cloth and Glass Tape2.2.7 Staples2.2.8 Jackets2.2.8.1 Aluminum Jackets2.2.8.2 Polyvinyl Chloride (PVC) Jackets2.2.8.3 Vapor Barrier/Weatherproofing Jacket2.2.8.4 Vapor Barrier/Vapor Retarder2.2.9 Vapor Retarder Required2.2.9.1 White Vapor Retarder All Service Jacket

5、 (ASJ)SECTION 23 07 00 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.9.2 Vapor Retarder/Vapor Barrier Mastic Coatings2.2.9.3 Laminated Film Vapor Retarder2.2.9.4 Polyvinylidene Chloride (PVDC) Film Vapor Retarder2.2.9.5 Polyvinylidene Chl

6、oride Vapor Retarder Adhesive Tape2.2.9.6 Vapor Barrier/Weather Barrier2.2.10 Vapor Retarder Not Required2.2.11 Wire2.2.12 Insulation Bands2.2.13 Sealants2.3 PIPE INSULATION SYSTEMS2.3.1 Aboveground Cold Pipeline (-34 to 16 deg. C -30 to 60 deg. F)2.3.2 Aboveground Hot Pipeline (Above 16 deg. C 60 d

7、eg. F)2.3.3 Aboveground Dual Temperature Pipeline2.3.4 Below-ground Pipeline Insulation2.4 DUCT INSULATION SYSTEMS2.4.1 Factory Applied Insulation2.4.1.1 Rigid Insulation2.4.1.2 Blanket Insulation2.4.2 Kitchen Exhaust Ductwork Insulation2.4.3 Acoustical Duct Lining2.4.3.1 General2.4.3.2 Duct Liner2.

8、4.4 Duct Insulation Jackets2.4.4.1 All-Purpose Jacket2.4.4.2 Metal Jackets2.4.4.3 Vapor Barrier/Weatherproofing Jacket2.4.5 Weatherproof Duct Insulation2.5 EQUIPMENT INSULATION SYSTEMSPART 3 EXECUTION3.1 APPLICATION - GENERAL3.1.1 Display Samples3.1.1.1 Pipe Insulation Display Sections3.1.1.2 Duct I

9、nsulation Display Sections3.1.2 Installation3.1.3 Firestopping3.1.4 Painting and Finishing3.1.5 Installation of Flexible Elastomeric Cellular Insulation3.1.5.1 Adhesive Application3.1.5.2 Adhesive Safety Precautions3.1.6 Welding3.1.7 Pipes/Ducts/Equipment That Require Insulation3.2 PIPE INSULATION S

10、YSTEMS INSTALLATION3.2.1 Pipe Insulation3.2.1.1 General3.2.1.2 Pipes Passing Through Walls, Roofs, and Floors3.2.1.3 Pipes Passing Through Hangers3.2.1.4 Flexible Elastomeric Cellular Pipe Insulation3.2.1.5 Pipes in high abuse areas.3.2.1.6 Pipe Insulation Material and Thickness3.2.2 Aboveground Col

11、d Pipelines3.2.2.1 Insulation Material and Thickness3.2.2.2 Factory or Field applied Jacket3.2.2.3 Installing Insulation for Straight Runs Hot and Cold Pipe3.2.2.4 Insulation for Fittings and Accessories3.2.2.5 Optional PVC Fitting Covers3.2.3 Aboveground Hot Pipelines3.2.3.1 General RequirementsSEC

12、TION 23 07 00 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.2.3.2 Insulation for Fittings and Accessories3.2.4 Piping Exposed to Weather3.2.4.1 Aluminum Jacket3.2.4.2 Insulation for Fittings3.2.4.3 PVC Jacket3.2.5 Below Ground Pipe Insulati

13、on3.2.5.1 Type of Insulation3.2.5.2 Installation of Below ground Pipe Insulation3.3 DUCT INSULATION SYSTEMS INSTALLATION3.3.1 Duct Insulation Thickness3.3.2 Insulation and Vapor Retarder/Vapor Barrier for Cold Air Duct3.3.2.1 Installation on Concealed Duct3.3.2.2 Installation on Exposed Duct Work3.3

14、.3 Insulation for Warm Air Duct3.3.3.1 Installation on Concealed Duct3.3.3.2 Installation on Exposed Duct3.3.4 Ducts Handling Air for Dual Purpose3.3.5 Insulation for Evaporative Cooling Duct3.3.6 Duct Test Holes3.3.7 Duct Exposed to Weather3.3.7.1 Installation3.3.7.2 Round Duct3.3.7.3 Fittings3.3.7

15、.4 Rectangular Ducts3.3.8 Kitchen Exhaust Duct Insulation3.4 EQUIPMENT INSULATION SYSTEMS INSTALLATION3.4.1 General3.4.2 Insulation for Cold Equipment3.4.2.1 Insulation Type3.4.2.2 Pump Insulation3.4.2.3 Other Equipment3.4.2.4 Vapor Retarder/Vapor Barrier3.4.3 Insulation for Hot Equipment3.4.3.1 Ins

16、ulation3.4.3.2 Insulation of Boiler Stack and Diesel Engine Exhaust Pipe3.4.3.3 Insulation of Pumps3.4.3.4 Other Equipment3.4.4 Equipment Handling Dual Temperature Media3.4.5 Equipment Exposed to Weather3.4.5.1 Installation3.4.5.2 Optional Panels- End of Section Table of Contents -SECTION 23 07 00 P

17、age 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-23 07 00 (February 2013)-Preparing Activity: USACE SupersedingUFGS-23 07 00 (August 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with

18、 UMRL dated January 2013*SECTION 23 07 00THERMAL INSULATION FOR MECHANICAL SYSTEMS02/13*NOTE: This guide specification covers the requirements for field applied thermal insulation on HVAC and plumbing systems located within, on, under, and adjacent to buildings; above and below ground.Adhere to UFC

19、1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable

20、 items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*P

21、ART 1 GENERAL*NOTE: Show the following information on project drawings:1. Areas where pipe insulation differs from the “Typical;“2. Areas where ductwork is to be internally insulated;3. Areas where metal jackets or 8-ply vapor barrier jacket are to be used on interior piping;4. Pumps to be insulated

22、 and encased in 20 gauge boxes; andSECTION 23 07 00 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-5. Heat exchange temperatures.*1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification

23、. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in t

24、he Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications l

25、isted below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. At the discretion of the Government, the manufacturer of any material supplied will be required to furnish test reports pertaining to any of the tes

26、ts necessary to assure compliance with the standard or standards referenced in this specification.AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE)ASHRAE 189.1 (2011; Errata 2012; Errata 2012) Standard for the Design of High-Performance Green Buildings Except Low-Ris

27、e Residential BuildingsASHRAE 90.1 - IP (2010; INT 1 2011; Errata 2011, Errata 2011; Errata 2011, INT 2-12 2011, Errata 2011; INT 13 2012; INT 14 2012) Energy Standard for Buildings Except Low-Rise Residential BuildingsASHRAE 90.1 - SI (2010; Errata 2011; INT 2-12 2011; Errata 2011, INT 13 2012; Err

28、ata 2012) Energy Standard for Buildings Except Low-Rise Residential BuildingsASHRAE 90.2 (2007; Addendum B 2010) Energy Efficient Design of Low-Rise Residential BuildingsASTM INTERNATIONAL (ASTM)ASTM A167 (1999; R 2009) Standard Specification for SECTION 23 07 00 Page 5Provided by IHSNot for ResaleN

29、o reproduction or networking permitted without license from IHS-,-,-Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and StripASTM A240/A240M (2012) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Ap

30、plicationsASTM A580/A580M (2012a) Standard Specification for Stainless Steel WireASTM B209 (2010) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B209M (2010) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM C1126 (2012) Standard Specific

31、ation for Faced or Unfaced Rigid Cellular Phenolic Thermal InsulationASTM C1136 (2010) Standard Specification for Flexible, Low Permeance Vapor Retarders for Thermal InsulationASTM C1290 (2011) Standard Specification for Flexible Fibrous Glass Blanket Insulation Used to Externally Insulate HVAC Duct

32、sASTM C1710 (2011) Standard Guide for Installation of Flexible Closed Cell Preformed Insulation in Tube and Sheet FormASTM C195 (2007) Standard Specification for Mineral Fiber Thermal Insulating CementASTM C450 (2008) Standard Practice for Fabrication of Thermal Insulating Fitting Covers for NPS Pip

33、ing, and Vessel LaggingASTM C533 (2011) Standard Specification for Calcium Silicate Block and Pipe Thermal InsulationASTM C534/C534M (2011) Standard Specification for Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular FormASTM C547 (2012) Standard Specification for Miner

34、al Fiber Pipe InsulationASTM C552 (2012b) Standard Specification for Cellular Glass Thermal InsulationASTM C585 (2010) Standard Practice for Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and TubingSECTION 23 07 00 Page 6Provided by IHSNot for ResaleNo reproduction or netw

35、orking permitted without license from IHS-,-,-ASTM C592 (2012) Standard Specification for Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation (Metal-Mesh Covered) (Industrial Type)ASTM C610 (2011) Standard Specification for Molded Expanded Perlite Block and Pipe Thermal InsulationASTM

36、C612 (2010) Mineral Fiber Block and Board Thermal InsulationASTM C647 (2008) Properties and Tests of Mastics and Coating Finishes for Thermal InsulationASTM C795 (2008) Standard Specification for Thermal Insulation for Use in Contact with Austenitic Stainless SteelASTM C916 (1985; R 2007) Standard S

37、pecification for Adhesives for Duct Thermal InsulationASTM C920 (2011) Standard Specification for Elastomeric Joint SealantsASTM C921 (2010) Standard Practice for Determining the Properties of Jacketing Materials for Thermal InsulationASTM D2863 (2012) Measuring the Minimum Oxygen Concentration to S

38、upport Candle-Like Combustion of Plastics (Oxygen Index)ASTM D5590 (2000; R 2010; E 2012) Standard Test Method for Determining the Resistance of Paint Films and Related Coatings to Fungal Defacement by Accelerated Four-Week Agar Plate AssayASTM D882 (2012) Tensile Properties of Thin Plastic Sheeting

39、ASTM E2231 (2009) Specimen Preparation and Mounting of Pipe and Duct Insulation Materials to Assess Surface Burning CharacteristicsASTM E2336 (2004; R 2009) Standard Test Methods for Fire Resistive Grease Duct Enclosure SystemsASTM E84 (2012b) Standard Test Method for Surface Burning Characteristics

40、 of Building MaterialsASTM E96/E96M (2010) Standard Test Methods for Water Vapor Transmission of MaterialsSECTION 23 07 00 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FM GLOBAL (FM)FM APP GUIDE (updated on-line) Approval Guide http:/ ENVIRO

41、NMENTAL INSTITUTE (GEI)GEI Greenguard Standards for Low Emitting ProductsINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 2758 (2001) Paper - Determination of Bursting StrengthMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-69 (2003) Pipe Hangers and Suppo

42、rts - Selection and Application (ANSI Approved American National Standard)MIDWEST INSULATION CONTRACTORS ASSOCIATION (MICA)MICA Insulation Stds (1999) National Commercial Rev A; Am 2 1980; Notice 1 1987) Adhesive, Flexible Unicellular-Plastic Thermal InsulationMIL-A-3316 (1987; Rev C; Am 2 1990) Adh

43、esives, Fire-Resistant, Thermal InsulationMIL-PRF-19565 (1988; Rev C) Coating Compounds, Thermal SECTION 23 07 00 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Insulation, Fire- and Water-Resistant, Vapor-BarrierUNDERWRITERS LABORATORIES (UL)

44、UL 723 (2008; Reprint Sep 2010) Test for Surface Burning Characteristics of Building MaterialsUL 94 (1996; Reprint Jan 2012) Standard for Tests for Flammability of Plastic Materials for Parts in Devices and Appliances1.2 SYSTEM DESCRIPTION*NOTE: This guide specification is to be used for field appli

45、ed insulation on mechanical systems; interior and exterior, above and below ground. Insulation for energy distribution systems covered by Sections 33 61 13 PRE-ENGINEERED UNDERGROUND HEAT DISTRIBUTION SYSTEM, 33 61 15 HEAT DISTRIBUTION SYSTEMS IN CONCRETE TRENCHES, 33 61 00 PREFABRICATED UNDERGROUND HEATING/COOLING DISTRIBUTION SYSTEM, and 33 60 02 ABOVEGROUND HEAT DISTRIBUTION SYSTEM, are not within the scope of this guide specification. Heating, air conditioning, and evaporative cooling duct; equipment