ARMY UFGS-23 35 00 00 10-2009 OVERHEAD VEHICLE TAILPIPE [AND WELDING FUME] EXHAUST REMOVAL SYSTEM(S)《高架式车用排气管[以及焊接烟尘]排放清除系统(S)》.pdf

1、USACE / NAVFAC / AFCESA / NASA UFGS-23 35 00.00 10 (February 2009)-Preparing Activity: USACE SupersedingUFGS-23 35 00.00 10 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2009*SECTION TABLE OF CONTENTSDIVISION 23 - HEATING, VENTILATING, AND AI

2、R CONDITIONINGSECTION 23 35 00.00 10OVERHEAD VEHICLE TAILPIPE AND WELDING FUME EXHAUST REMOVAL SYSTEM(S)02/09PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Detail Drawings1.4.2 Exhaust System Specialist1.5 DELIVERY, STORAGE, AND HANDLING1.6 EXTRA MATERIALS

3、PART 2 PRODUCTS2.1 STANDARD PRODUCTS2.2 NAMEPLATES2.3 EQUIPMENT GUARDS AND ACCESS2.4 DUCTWORK COMPONENTS2.4.1 General2.4.2 Fittings2.4.3 Cleanout2.4.4 Apparatus Connections2.4.5 Duct Test Holes2.4.6 Duct Sleeves and Framed Openings2.5 EXHAUST HOSE SYSTEM2.5.1 Tailpipe Adapters2.5.2 Welding Fume Rece

4、ptors2.5.3 Flexible Exhaust Hose2.5.4 Exhaust Hose Suspension System2.6 DAMPERS2.7 MATERIALS2.7.1 Screen2.7.2 Iron and Steel Sheets2.7.2.1 Galvanized Iron and Steel2.7.2.2 Uncoated Steel2.7.2.3 Stainless Steel2.7.3 Steel Structural ShapesSECTION 23 35 00.00 10 Page 1Provided by IHSNot for ResaleNo r

5、eproduction or networking permitted without license from IHS-,-,-2.7.4 Solder Silver2.7.5 Solder2.7.6 Bolts and Nuts2.8 ELECTRICAL WORK2.9 AIR MOVING DEVICES2.9.1 General2.9.2 Fans2.9.2.1 Protective Devices2.9.2.2 Centrifugal Fans2.9.3 In-Line Centrifugal Fans2.10 FACTORY COATINGPART 3 EXECUTION3.1

6、EXAMINATION3.2 INSTALLATION3.3 INSPECTION3.4 EXHAUST SYSTEM INSTALLATION3.4.1 General Requirements3.4.2 Building Surface Penetrations3.5 PIPE COLOR CODE MARKING3.6 ONSITE TRAINING3.7 FINAL ACCEPTANCE TESTS- End of Section Table of Contents -SECTION 23 35 00.00 10 Page 2Provided by IHSNot for ResaleN

7、o reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-23 35 00.00 10 (February 2009)-Preparing Activity: USACE SupersedingUFGS-23 35 00.00 10 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2009

8、SECTION 23 35 00.00 10OVERHEAD VEHICLE TAILPIPE AND WELDING FUME EXHAUST REMOVAL SYSTEM(S)02/09*NOTE: This guide specification covers the requirements for exposed flexible tubing, vehicle tailpipe and welding fume exhaust systems.Edit this guide specification for project specific requirements by ad

9、ding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should

10、be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: The designer sh

11、ould be familiar with the current American Conference of Governmental Industrial Hygienists “Industrial Ventilation: A Manual of Recommended Practice“ and the applicable requirements in the most current editions of AHSRAE Handbooks before preparing the design.The exhaust system layout, including all

12、 ductwork, ductwork components (including supports, hangars and anchors), flexible connections, cleanouts and test ports will be shown on the drawings.*SECTION 23 35 00.00 10 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.1 REFERENCES*NOTE:

13、This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you a

14、dd a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specificat

15、ion when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (AMCA)

16、AMCA 210 (2007) Laboratory Methods of Testing Fans for Aerodynamic Performance RatingAMCA 300 (2005) Reverberant Room Method for Sound Testing of FansAIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)AHRI Guideline D (1996) Application and Installation of Central Station Air-Handling Units

17、AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 11 (1990; R 1999) Load Ratings and Fatigue Life for Roller BearingsABMA 9 (1990; R 2000) Load Ratings and Fatigue Life for Ball BearingsAMERICAN WELDING SOCIETY (AWS)AWS A5.8/A5.8M (2004; Errata 2004) Specification for Filler Metals for Brazing a

18、nd Braze WeldingASME INTERNATIONAL (ASME)ASME B16.21 (2005) Nonmetallic Flat Gaskets for Pipe FlangesASME BPVC SEC IX (2007; Addenda 2008) Boiler and Pressure SECTION 23 35 00.00 10 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Vessel Code; S

19、ection IX, Welding and Brazing QualificationsASTM INTERNATIONAL (ASTM)ASTM A 1011/A 1011M (2008) Standard Specification for Steel, Sheet, and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved FormabilityASTM A 167 (1999; R 2004) Standard Specifi

20、cation for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and StripASTM A 193/A 193M (2008b) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature ServiceASTM A 307 (2007b) Standard Specification for Carbon Steel Bolts and Studs, 60 000 P

21、SI Tensile StrengthASTM A 36/A 36M (2008) Standard Specification for Carbon Structural SteelASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessASTM A 924/A 924M (2008a) Standard Specification for General Requirements for Steel Sheet,

22、Metallic-Coated by the Hot-Dip ProcessASTM B 117 (2007a) Standing Practice for Operating Salt Spray (Fog) ApparatusASTM B 32 (2008) Standard Specification for Solder MetalASTM E 2016 (2006) Standard Specification for Industrial Woven Wire ClothNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA

23、 MG 1 (2007; Errata 2008) Standard for Motors and GeneratorsSHEET METAL AND AIR CONDITIONING CONTRACTORS NATIONAL ASSOCIATION (SMACNA)SMACNA 1520 (1999, 2nd Ed) Round Industrial Duct Construction StandardsSMACNA 1922 (1980; Errata 2004, 1st Ed) Rectangular Industrial Duct Construction StandardsSECTI

24、ON 23 35 00.00 10 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.2 SYSTEM DESCRIPTIONConstruct, complete and operational, an exhaust system as specified herein. The exhaust system(s) shall provide adequate air exhaust quantities and velociti

25、es. All duct shall be properly sized for pressure loss and adequate velocity including locating intakes, ductwork size, layout, equipment and controls. Construction of the exhaust system shall be based on the referenced publications, and other provisions as specified herein. Furnish ductwork offsets

26、 fittings, and any other accessories required, as specified, to provide a complete exhaust system installation and to eliminate interference with other construction. Controls shall be provided as specified in Section 23 09 23 DIRECT DIGITAL CONTROL FOR HVAC AND OTHER LOCAL BUILDING SYSTEMS.1.3 SUBM

27、ITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item ind

28、icates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or com

29、plex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) a

30、re: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the

31、 first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.information only. When used,

32、a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsSECTION 23 35 00.00 10 Page 6Provided by IHSNot for ResaleNo reproduction or networkin

33、g permitted without license from IHS-,-,-Detail Drawings; G; G, _Exhaust System Installation; G; G, _Three _ copies of the Exhaust System Drawings, no later than 21 _ days prior to the start of exhaust system installation.SD-03 Product DataRelated SubmittalsA list of the Exhaust System Related Submi

34、ttals, no later than 7 _ days after the approval of the Exhaust System Specialist.Ductwork Components; G; G, _Materials and EquipmentManufacturers catalog data included with the Exhaust System Drawings for all items specified herein. The data shall be highlighted to show model, size, options, etc.,

35、that are intended for consideration. Data shall be adequate to demonstrate compliance with all contract requirements. In addition, a complete equipment list that includes equipment description, model number and quantity shall be provided.Spare PartsSpare parts data for each different item of materia

36、l and equipment specified.Field InstructionsFinal Acceptance TestsProposed diagrams, instructions, and other sheets, concurrent with the Final Acceptance Test Procedures, Framed instructions under glass or in laminated plastic shall be posted where directed, including wiring and control diagrams sho

37、wing the complete layout of the entire system. Condensed operating instructions explaining preventive maintenance procedures, methods of checking the system for normal safe operation, and procedures for safely starting and stopping the system shall be prepared in typed form, framed as specified abov

38、e for the wiring and control diagrams and posted beside the diagrams. The framed instructions shall be posted before acceptance testing of the systems.Proposed procedures for Final Acceptance Tests, no later than 14 _ days prior to the proposed start of the tests.Proposed date and time to begin Fina

39、l Acceptance Tests, submitted with the Final Acceptance Test Procedures. Notification shall be provided at least 14 _ days prior to the proposed start of the test.Onsite Training; G; G, _SECTION 23 35 00.00 10 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license

40、 from IHS-,-,-Proposed Onsite Training schedule, at least 14 _ days prior to the start of related training.Exhaust System Specialist; G; G, _The name and documentation of certification of the proposed Exhaust System Specialists, no later than 14 days _ after the Notice to Proceed and prior to the su

41、bmittal of the exhaust system drawings and hydraulic calculations.SD-06 Test ReportsFinal Acceptance TestsThree _ copies of the completed Final Acceptance Tests Reports, no later that 7 _ days after the completion of the Final Acceptance Tests. All items in the Final Acceptance Report shall be signe

42、d by the Exhaust System Specialist.SD-07 CertificatesInspection; G; G, _Concurrent with the Final Acceptance Test Report, certification by the Exhaust System Specialist that the exhaust system is installed in accordance with the contract requirements, including signed approval of the Final Acceptanc

43、e Test Reports.SD-10 Operation and Maintenance DataExhaust SystemOperation and Maintenance ManualsSix _ manuals listing step-by-step procedures required for system startup, operation, shutdown, and routine maintenance, at least 14 days _ prior to on-site training. The manuals shall include the manuf

44、acturers name, model number, parts list, list of parts and tools that should be kept in stock by the owner for routine maintenance including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization (including address and telep

45、hone number) for each item of equipment. Each service organization submitted shall be capable of providing 4 _ hour on-site response to a service call on an emergency basis.1.4 QUALITY ASSURANCE1.4.1 Detail DrawingsSubmit Detail Drawings consisting of a complete list of equipment and materials, including manufacturers descriptive and technical literature, performance charts and curves, catalog cut