ARMY UFGS-33 09 55-2010 AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM (CUT-N-COVER TANKS)《航空燃油泵控制及警报系统(N形盖油箱)》.pdf

1、USACE / NAVFAC / AFCESA / NASA UFGS-33 09 55 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 09 55AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM (CUT

2、N-COVER TANKS)02/10PART 1 GENERAL1.1 SYSTEM OVERVIEW1.2 GENERAL REQUIREMENTS1.3 REFERENCES1.4 SUBMITTALS1.5 OPERATION AND MAINTENANCE MANUALS1.5.1 Schedule and Content1.5.2 Assembly1.6 TOOLS AND SPARE PARTS1.7 EXPERIENCE AND QUALIFICATIONS1.8 WARRANTYPART 2 PRODUCTS2.1 PUMP CONTROL PANEL (PCP) AND

3、COMPONENTS2.1.1 Enclosure2.1.2 Ventilation System2.1.3 Ground Bar2.1.4 Standard Indicator Lights2.1.5 Selector Switches2.1.6 Pushbuttons2.1.7 Relays2.1.8 Nameplates2.1.9 Transient Voltage Surge Suppression Devices2.1.10 Terminal Blocks2.1.11 Circuit Breakers2.1.12 Uninteruptable Power Supplies2.1.13

4、 Miscellaneous Power Supplies2.1.14 Alarm Annunciator2.1.15 Alarm Horns2.1.16 Laptop Computer2.1.16.1 Hardware2.1.16.2 Software2.1.17 Personal Computer (PC)2.1.17.1 Hardware2.1.17.2 SoftwareSECTION 33 09 55 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr

5、om IHS-,-,-2.1.18 Printer2.1.19 FCC Computer2.1.19.1 Hardware2.1.19.2 Software2.2 PROGRAMMABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE2.2.1 General2.2.2 Central Processing Unit Module2.2.3 Power Supply Module2.2.4 Program Storage/Memory Requirements2.2.5 Input/Output (I/O) Modules2.2.6 Interf

6、acing2.2.7 Program Requirements2.2.8 Diagnostics2.3 GRAPHICS DISPLAY PANEL2.3.1 Enclosure2.3.2 Display Presentation2.3.3 Digital Net Flow, Pressure and Level IndicatorsPART 3 EXECUTION3.1 PUMP CONTROL PANEL (PCP) AND COMPONENTS3.1.1 General3.1.2 Wiring3.1.2.1 Methods and Practices3.1.2.2 Control Wir

7、ing Data Lists3.1.3 Shop Tests3.1.4 Ventilation System3.1.5 Grounding3.1.6 Indicator Lights, Switches, and Pushbuttons3.1.7 Transient Voltage Surge Suppression Devices3.1.8 Terminal Blocks3.1.9 Circuit Breakers3.1.10 Uninteruptable Power supplies3.1.11 Power Supplies3.1.12 Alarm Annunciator and Horn

8、s3.1.12.1 Non-critical Alarms3.1.12.2 Critical Alarms3.1.12.3 Alarm Sequence3.1.13 Personal Computer3.1.13.1 Screen Number 13.1.13.2 Screen Number 23.1.13.3 Screen Number 33.1.13.4 Screen Number 43.1.13.5 Screen Number 53.1.13.6 Screen Number 63.1.13.7 Screen Number 73.1.13.8 Screen Number 83.1.13.9

9、 Screen Number 93.1.14 Laptop Computer3.2 PROGRAMMABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE3.2.1 General3.2.2 Programs3.3 GRAPHICS DISPLAY PANEL (GDP)3.4 GRAPHICS DISPLAY SCREEN3.4.1 General3.4.2 Display Presentation3.4.3 Process Schematic3.4.4 Digital Flows, Pressures, and Level Indicator

10、s3.5 INSTALLATIONSECTION 33 09 55 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5.1 Shop Drawing3.5.2 System Start-Up and Testing3.5.3 Training Plan for Instructing Personnel3.6 PLC CONTROL SYSTEM SEQUENCE OF OPERATION3.6.1 Abbreviations3.6

11、2 Operating Tanks3.6.2.1 Level Alarms3.6.2.2 Tank Outlet Valves3.6.2.3 Level Annunciation3.6.3 Product Recovery Tank3.6.3.1 Fuel Transfer Pump (FTP)3.6.3.2 Overfill Valve (OV)3.6.3.3 High Level Alarm3.6.3.4 Leak Detection3.6.4 Fueling Pumps (FP)3.6.5 Flow Switch, Fueling Pump3.6.6 Transmitters3.6.6

12、1 Pressure Indicating Transmitter (PIT)3.6.6.2 Differential Pressure Transmitter (DPT)3.6.6.3 Pressure Sensors (PS)3.6.7 Control Valves3.6.7.1 Defuel/Flush Valve (D/FV)3.6.7.2 Pressure Control Valve (PCV)3.6.7.3 Backpressure Control Valve (BPCV)3.6.8 Safety Circuit3.6.8.1 Emergency Stop Status3.6.8

13、2 Emergency Shutoff Valves (ESO) Status3.6.8.3 Circuit Power Status3.6.9 Pump Control Panel3.6.9.1 CPU Faults3.6.9.2 Input Select Switch3.6.9.3 Mode Select Switch3.6.9.4 Lead Tank Selector Switch3.6.9.5 Lead Pump Selector Switchs3.6.9.6 PCP Temperature Alarm3.7 OPERATING PROGRAM REQUIREMENTS3.8 AUT

14、OMATIC MODE - IDLE CONDITION3.9 AUTOMATIC MODE - REFUELING CONDITION3.10 AUTOMATIC MODE - DEFUELING CONDITION3.11 FLUSH MODE3.12 TIGHTNESS TEST MODE3.12.1 High Pressure Test Preparation3.12.2 Run High Pressure Test3.12.3 Low Pressure Test Preparation3.12.4 Run Low Pressure Test3.12.5 Second High Pre

15、ssure Test Preparation3.12.6 Run Second High Pressure Test3.13 OFF MODE3.14 MANUAL OPERATION OF FUELING PUMPS3.15 4-VALVE MANIFOLD SUPERVISION- End of Section Table of Contents -SECTION 33 09 55 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*

16、USACE / NAVFAC / AFCESA / NASA UFGS-33 09 55 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 09 55AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM (CUT-N-COVER TANKS)02/10*NOTE: This guide specificati

17、on covers the requirements for the Pump Control and Annunciation System for aircraft refueling systems constructed to the requirements of the DOD Cut-N-Cover Hydrant Refueling System Standards. The Cut-N-Cover style of tanks are primarily used in OCONUS. Therefore this standard was prepared using me

18、tric units that would apply to most OCONUS projects. 120 volts at 60Hz is used for control power. Adjust all units to meet local requirements.DoD Type III systems shall conform to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III). DoD Type IV/V systems shall conform to Standard

19、 Design 078-24-29 AIRCRAFT DIRECT FUELING SYSTEM (TYPE IV) DESIGN Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required

20、in respective project, whether or not brackets are present.Comments and suggestion on this specification are welcome and should be directed to the technical proponent of the specification. A listing of the technical proponents, including their organization designation and telephone number, is on the

21、 Internet.*PART 1 GENERAL1.1 SYSTEM OVERVIEWThe Hydrant Fueling System consists of fueling pumps that pump fuel to a Hydrant Hose Truck Check-out Pad, Truck Fill Stands, and fuel pits located on the airfield apron. Automatic pump starts and stops are based on system SECTION 33 09 55 Page 4Provided b

22、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-pressure and flow. Programmable Logic Controllers (PLCs) receive information from pressure transmitters and other devices to control the pumps and control valves. There are two PLCs that are connected in a redund

23、ant configuration, to assure continued operation of the Hydrant Fueling System even if either PLC (but not both) fails. The Hydrant Fueling System also includes Cut-N-Cover fuel storage tanks and a product recovery tank. The pump control panel, personal computer, graphic display panel, and annunciat

24、or are located in the Control Room of the Filter Separator Building.1.2 GENERAL REQUIREMENTSSection 26 20 00 INTERIOR DISTRIBUTION SYSTEM applies to this project, with the additions and modifications specified herein. The control system shall be furnished by a single supplier. See Section 33 52 43.1

25、1 AVIATION FUEL MECHANICAL EQUIPMENT for other required components of the control system. The control system supplier is responsible for providing a fully functional control system, in accordance with the drawings and specifications, including the field devices. Install in accordance with NFPA 70.1.

26、3 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference

27、 feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the

28、 project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINE

29、ERS (IEEE)IEEE C37.90 (2005) Standard for Relays and Relay Systems Associated With Electric Power ApparatusIEEE C62.41 (1991; R 1995) Recommended Practice on Surge Voltages in Low-Voltage AC Power CircuitsSECTION 33 09 55 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted wit

30、hout license from IHS-,-,-ISA - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ISA 18.1 (1979; R1992) Annunciator Sequences and SpecificationsNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2008) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA IA 2 (2005) Programmable Controller

31、s - Parts 1 thru 8NEMA ICS 1 (2000; R 2005; R 2008) Standard for Industrial Control and Systems: General RequirementsNEMA ICS 2 (2000; Errata 2006; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload Relays Rated 600 VNEMA ICS 4 (2005) Terminal BlocksNEMA ICS 6 (1993; R 2001; R 2

32、006) Standard for EnclosuresNEMA LS 1 (1992; R 2000) Low Voltage Surge Protective DevicesNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2008; AMD 1 2008) National Electrical CodeU.S. FEDERAL COMMUNICATIONS COMMISSION (FCC)FCC Part 15 Radio Frequency Devices (47 CFR 15)UNDERWRITERS LABORATORIES

33、UL)UL 1012 (2005; R 2008 thru 2009) Standard for Power Units Other than Class 2UL 1449 (2006; R 1998 thru 2009) Standard for Surge Protective DevicesUL 508 (1999; R 1999 thru 2008) Standard for Industrial Control Equipment1.4 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section

34、 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some SECTION

35、33 09 55 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “

36、G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army p

37、rojects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not us

38、ed for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Qu

39、ality Controlapproval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsShop Drawing; G; G, _.SD-03 Produc

40、t DataPump Control Panel (PCP) and Components; G; G, _.Programmable Logical Controller (PLC) Hardware and Software; G; G, _.Personal Computer (PC); G; G, _.Laptop Computer; G; G, _.FCC Computer; G; G, _.Printer; G; G, _.Graphics Display Panel; G; G, _.Graphics Display Screen; G; G, _.Control Wiring

41、Data Lists; G; G, _.SD-06 Test ReportsTesting Plan; G; G, _.Certified Pump Control Panel (PCP).Record of Test.SD-07 CertificatesExperience and Qualifications; G; G, _.SECTION 33 09 55 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SD-10 Operat

42、ion and Maintenance DataPlan for Instructing Personnel; G; G, _.Operation and Maintenance Manuals; G; G, _.Tools and Spare Parts.1.5 OPERATION AND MAINTENANCE MANUALS1.5.1 Schedule and ContentSubmit 6 copies of operational and maintenance manuals, within 7 calendar days following the completion of f

43、actory tests. As a minimum, include the following in the manuals:a. Pump Control Panel including interior and exterior equipment layout.b. All documents previously submitted and approved with all comments and field changes annotated.c. Complete description of the sequence of operation including that

44、 described in Paragraphs 3.6 through 3.13 of this specification and any subsystems not controlled by the PLC (e.g. annunciator panel, EPDS, etc.)d. Complete listing of all programming of the PLCs, laptop computer, and Personal Computer.e. Complete relay ladder logic diagrams, PLC input/output diagra

45、ms and control power distribution diagrams for the complete control system.f. Complete guide outlining step-by-step procedures for system startup and operation.g. Complete troubleshooting guide, which lists possible operational problems and corrective action to be taken.h. Complete maintenance and installation manual for all equipment supplied.i. Spare parts data, which provides supplier name, current cost, catalog order number, and a recommended list of spare parts to be stocked.j. The abo