ARMY UFGS-33 57 00-2011 BULK FUEL RECEIVING DISPENSING EQUIPMENT.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 57 00 (August 2011)-Preparing Activity: USACE SupersedingUFGS-33 52 44 (April 2008)UFGS-33 52 13 (July 2006)UFGS-33 52 43.00 20 (November 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2011*SECTION TABLE OF CONT

2、ENTSDIVISION 33 - UTILITIESSECTION 33 57 00BULK FUEL RECEIVING/DISPENSING EQUIPMENT08/11PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Material and Equipment Qualifications1.4.2 Nameplates1.5 DELIVERY, STORAGE, AND HANDLINGPART 2 PRODUCTS2.1 MATERIALS2.1.1

3、 Nitrile Butadiene (Buna-N)2.1.2 Acrylonitrile Butadiene Rubber (NBR)2.2 ELECTRICAL WORK2.2.1 General2.2.2 Motors2.2.3 Motor Controllers2.2.4 Underground Wiring2.2.5 Grounding and Bonding2.3 FLANGED END CONNECTIONS2.3.1 Flanges2.3.1.1 Carbon Steel2.3.1.2 Stainless Steel2.3.1.3 Aluminum2.3.2 Flange G

4、askets, Non-Isolating2.3.3 Flange Gaskets, Electrically Isolating2.3.4 Flange Protectors2.3.5 Flange Bolts, Nuts, and Washers2.4 TANK TRUCK OFF-LOADING ASSEMBLY2.4.1 Off-loading Pump2.4.1.1 Case and Cover2.4.1.2 ImpellerSECTION 33 57 00 Page 1Provided by IHSNot for ResaleNo reproduction or networkin

5、g permitted without license from IHS-,-,-2.4.1.3 Wear Rings2.4.1.4 Shaft2.4.1.5 Power Factor Correction Capacitors2.4.2 Vertical Air Eliminator2.4.3 Level Switches2.4.4 Pressure/Vacuum Relief Valve2.4.5 Meter2.4.6 Flow Control Valve (FCV)2.4.7 General Valves and Piping Components2.4.8 Off-Loading Ho

6、se and Coupler2.4.9 Grounding System2.4.10 Flow Switch2.5 LOADING ARM2.5.1 Dispensing End2.5.1.1 Hose Loader Type2.5.1.2 A-Frame Type2.5.2 Swivel Joints2.6 PANTOGRAPH2.7 FILTER/SEPARATOR2.8 VENTURI TUBE2.8.1 Discharge Coefficient2.8.2 Manometer2.9 PUMPS2.10 FUEL METER2.11 RELAXATION TANK2.12 AVIATIO

7、N FUELING HOSE2.13 NON-AVIATION FUEL HOSE2.14 NOZZLES, ADAPTERS AND COUPLERS2.14.1 Aircraft Pressure Fueling Nozzle2.14.1.1 High Flow (600 gpm) Nozzle2.14.1.2 Medium Flow (100 gpm) Nozzle2.14.2 Aircraft Nozzle Adapter2.14.3 Tight-Fit Fill Adapter2.14.4 Tight-Fit Vapor Recovery Adapter2.14.5 Dry-Brea

8、k Coupler2.14.6 Quick Disconnect Coupler2.15 FUEL SAMPLING CONNECTION2.16 FLOW SWITCH2.17 LIQUID LEVEL GAUGE2.18 AUTOMATIC AIR ELIMINATOR2.19 DIFFERENTIAL PRESSURE GAUGE2.20 DIFFERENTIAL PRESSURE TRANSMITTER2.20.1 Local Display (LCD)2.21 CONTROL STATIONS2.21.1 Pump Control System2.21.1.1 Pump Contro

9、l Start/Stop Station2.21.1.2 Pump Control Panel2.21.2 Deadman Control2.21.3 Tank Truck Grounding Unit2.21.3.1 Automatic Ground Verification System2.21.3.2 Grounding Cable and Clamp2.21.4 Tank Truck Overfill Protection System2.21.5 Emergency Fuel Shut-Off (EFSO) Station2.22 GROUND VEHICLE FUELING EQU

10、IPMENT2.22.1 Product Dispensing Unit2.22.1.1 Self-Contained Pump2.22.1.2 Accounting Meter and Display2.22.1.3 Filters2.22.1.4 Battery BackupSECTION 33 57 00 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.22.1.5 Interlocks2.22.1.6 Hose2.22.1.

11、7 Nozzles2.22.1.8 Breakaway device2.22.1.9 Emergency Shutoff Valve2.22.1.10 Dispenser Sump2.22.1.11 Accessories2.22.2 Management Control System2.22.2.1 Operating Functions2.22.2.2 Control and Management Functions2.22.2.3 Control Console2.22.2.4 Display2.22.2.5 Power2.22.3 Receipt and Totals Printer2

12、.22.3.1 Customer Receipt2.22.3.2 Shift Change Totals2.22.3.3 Unit Price Summary2.22.3.4 Station Programming Data2.22.3.5 Diagnostic Messages2.23 FINISHES2.23.1 New Equipment and Components2.23.1.1 Factory Coating2.23.1.2 Field PaintingPART 3 EXECUTION3.1 INSTALLATION3.1.1 Equipment3.1.1.1 Differenti

13、al Pressure Gauge3.1.1.2 Pumps3.1.1.3 Fuel Sampling Connection3.1.1.4 Vehicle Dispensing Unit3.2 SYSTEM COMMISSIONING3.3 DEMONSTRATIONS- End of Section Table of Contents -SECTION 33 57 00 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE /

14、 NAVFAC / AFCESA / NASA UFGS-33 57 00 (August 2011)-Preparing Activity: USACE SupersedingUFGS-33 52 44 (April 2008)UFGS-33 52 13 (July 2006)UFGS-33 52 43.00 20 (November 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2011*SECTION 33 57 00BULK FUEL REC

15、EIVING/DISPENSING EQUIPMENT08/11*NOTE: This guide specification covers the requirements for fuel receiving/dispensing equipment for both aviation distribution systems and general service fuel piping systems. Do not use this specification for designs related to pressurized hydrant fueling systems. Fo

16、r such systems, refer to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III).Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification

17、for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended

18、 changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*NOTE: Use this UFGS in conjunction with UFC 3-460-01 “Design: Petroleum Fuel Facilities“. Include in this specification any additional equipment/devices necessary to meet state and local reg

19、ulations.The specification is written around ASMEs standard Class 150 rating. For applications requiring higher pressure ratings (e.g., Class 300, etc.), the designer will have to modify this specification appropriately. SECTION 33 57 00 Page 4Provided by IHSNot for ResaleNo reproduction or networki

20、ng permitted without license from IHS-,-,-*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation

21、, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the

22、text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the ba

23、sic designation only.AMERICAN PETROLEUM INSTITUTE (API)API RP 2003 (2008; 7th Ed) Protection Against Ignitions Arising out of Static, Lightning, and Stray CurrentsAPI RP 540 (1999; R 2004) Electrical Installations in Petroleum Processing PlantsAPI Std 610 (2010; Errata 2011) Centrifugal Pumps for Pe

24、troleum, Petrochemical, and Natural Gas IndustriesASME INTERNATIONAL (ASME)ASME B1.1 (2003; R 2008) Unified Inch Screw Threads (UN and UNR Thread Form)ASME B16.21 (2011) Nonmetallic Flat Gaskets for Pipe FlangesASME B16.5 (2009) Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch S

25、tandardASME B18.2.1 (2010) Square and Hex Bolts and Screws (Inch Series)ASME B18.2.2 (2010) Standard for Square and Hex NutsSECTION 33 57 00 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASME B31.3 (2010) Process PipingASME BPVC SEC VIII D1 (

26、2007; Addenda 2008; Addenda 2009) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1ASTM INTERNATIONAL (ASTM)ASTM A105/A105M (2011) Standard Specification for Carbon Steel Forgings for Piping ApplicationsASTM A182/A182M (2011) Standard Specification for Forged or Rolled Alloy-St

27、eel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature ServiceASTM A193/A193M (2011) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose ApplicationsASTM A194/A194M (2010a) Standard Specification fo

28、r Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM A216/A216M (2008) Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature ServiceASTM A276 (2010) Standard Specification for Stainless Steel Bars and Shapes

29、ASTM A312/A312M (2011) Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel PipesASTM A582/A582M (2005) Standard Specification for Free-Machining Stainless Steel BarsASTM A743/A743M (2006; R 2010) Standard Specification for Castings, Iron-Chromium, Iron-Chr

30、omium-Nickel, Corrosion Resistant, for General ApplicationASTM B117 (2009) Standing Practice for Operating Salt Spray (Fog) ApparatusASTM B241/B241M (2010) Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded TubeASTM B247 (2009) Standard Specification for Alumi

31、num and Aluminum-Alloy Die Forgings, Hand Forgings, and Rolled Ring ForgingsASTM D 229 (2009b) Rigid Sheet and Plate Materials Used for Electrical InsulationSECTION 33 57 00 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM F 436 (2011) Hard

32、ened Steel WashersENERGY INSTITUTE (EI)EI 1529 (2005; 6th Ed) Aviation Fueling Hose and Hose AssembliesINSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE 1100 (2005) Emerald Book IEEE Recommended Practice for Powering and Grounding Electronic EquipmentIEEE 142 (2007) Recommended Practice f

33、or Grounding of Industrial and Commercial Power Systems - IEEE Green BookNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2008) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA MG 1 (2009) Motors and GeneratorsNEMA MG 11 (1977; R 2007) Energy Management Guide for Selection a

34、nd Use of Single Phase MotorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 30 (2012) Flammable and Combustible Liquids CodeNFPA 407 (2012) Standard for Aircraft Fuel ServicingNFPA 70 (2011; TIA 11-1; Errata 2011) National Electrical CodeNFPA 77 (2007) Recommended Practice on Static ElectricityNFPA

35、 780 (2011) Standard for the Installation of Lightning Protection SystemsSOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)SAE AMS3275 (2009; Rev C) Sheet, Acrylonitrile Butadiene (NBR) Rubber and Non-Asbestos Fiber Fuel and Oil ResistantSAE AS5877 (2007; Rev A) Aircraft Pressure Refueling NozzleU.

36、S. DEPARTMENT OF DEFENSE (DOD)MIL-DTL-83413 (2005; Rev B) Connectors and Assemblies, Electrical, Aircraft Grounding, General Specification forSECTION 33 57 00 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83413/4 (2010; Rev C) Connect

37、ors and Assemblies, Electrical, Aircraft Grounding: Plugs, for Types I and II Grounding AssembliesMIL-DTL-83413/7 (2003; Rev C; Notice 1 2010) Connectors and Assemblies, Electrical, Aircraft Grounding Clamp Connector for Types I and III Grounding Assemblies, Clip, ElectricalMIL-PRF-370 (2002; Rev J)

38、 Hose And Hose Assemblies, Nonmetallic: Elastomeric, Liquid FuelMIL-PRF-4556 (1998; Rev F; Am 1 1999) Coating Kit, Epoxy, for Interior of Steel Fuel TanksMIL-PRF-52747 (1996; Rev F) Nozzle Assembly, Closed-Circuit Refueling, Standard and Arctic ServiceMIL-PRF-52748 (1995; Rev F; Notice 1 2004; Notic

39、e 2 2010) Nozzle, Adapter, Closed-Circuit to Gravity Fill, Standard and Arctic ServiceU.S. GENERAL SERVICES ADMINISTRATION (GSA)CID A-A-50696 (Basic) Reels, Static Discharge, Grounding, 50 and 75 Foot Cable LengthsCID A-A-59326 (Rev C) General Specification For Coupling Halves, Quick-Disconnect, Cam

40、-Locking TypeUNDERWRITERS LABORATORIES (UL)UL 330 (2009) UL Standard for Safety Hose and Hose Assemblies for Dispensing Flammable LiquidsUL 842 (2007; Reprint Apr 2011) Standard for Valves for Flammable FluidsUL 87 (2001; Reprint Jun 2008) UL Standard for Safety Power-Operated Dispensing Devices for

41、 Petroleum ProductsUL 913 (2006; Reprint May 2011) UL Standard for Safety Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, and III, Division 1, Hazardous (Classified) LocationsUL Subject 87A (2010) Outline of Investigation for Power-Operated Dispensing Devices for Gasoli

42、ne and Gasoline/Ethanol Blends with Nominal Ethanol Concentrations up to 85 Percent (E0 E85)1.2 SYSTEM DESCRIPTIONEquipment specified herein shall be designed to handle a working pressure ofSECTION 33 57 00 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr

43、om IHS-,-,-1900 kPa 275 psig at 38 degrees C 100 degrees F. Equipment specified herein shall be compatible with the fuel to be handled.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittal

44、s required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is n

45、ot complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organizat