ARMY UFGS-35 01 43-2008 WIRE ROPE FOR GATE OPERATING DEVICES《大门操控装置用钢丝绳》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-35 01 43 (April 2008)-Preparing Activity: USACE SupersedingUFGS-35 01 43 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION TABLE OF CONTENTSDIVISION 35 - WATERWAY AND MARINE CONSTRUCTIONSECTION 35 01

2、 43WIRE ROPE FOR GATE OPERATING DEVICES04/08PART 1 GENERAL1.1 SUMMARY1.2 REFERENCES1.3 SYSTEM DESCRIPTION1.3.1 Work Plan1.3.2 Safety Plan1.3.3 Tools, Equipment and Expertise1.4 SUBMITTALS1.5 SUPERVISORS QUALIFICATIONS1.6 DELIVERY, STORAGE, AND HANDLING1.6.1 General1.6.2 Inspection on Delivery1.7 WAR

3、RANTYPART 2 PRODUCTS2.1 WIRE ROPE AND SOCKETS2.1.1 Quantity2.1.2 Type of Wire Rope2.1.3 Pre-Stretching2.1.4 Wire Strength and Ductility2.1.5 Pre-forming2.1.6 Stress Relief2.1.7 Weld Distribution2.1.8 Galvanizing2.1.9 Pitch Length2.1.10 Core Strand Wires2.1.11 End Terminations2.1.12 Tension Testing2.

4、1.13 Attaching and Proof Loading Terminations2.2 LUBRICATIONPART 3 EXECUTION3.1 EXAMINATIONSECTION 35 01 43 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.1.1 Inspections3.1.2 Verify Dimensions3.2 ATTACHING SOCKETS3.3 CLEAN DRUMS AND SHEAVES

5、3.4 LUBRICATION3.5 GENERAL REQUIREMENTS3.6 UN-REELING AND INSTALLING WIRE ROPE3.7 REMOVAL OF EXISTING (OLD) WIRE ROPE3.8 FIELD TENSIONING MULTI-LINE HOISTS3.9 BREAK-IN/TESTING3.10 ORDERLY WORK AREA/SITE CLEANUP- End of Section Table of Contents -SECTION 35 01 43 Page 2Provided by IHSNot for ResaleNo

6、 reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-35 01 43 (April 2008)-Preparing Activity: USACE SupersedingUFGS-35 01 43 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION 35 01 43W

7、IRE ROPE FOR GATE OPERATING DEVICES04/08*NOTE: This guide specification covers the requirements for supplying and installing wire rope (new or replacement) needed by gate operating devices (i.e. spillway gates, tainter gates, etc.)Edit this guide specification for project specific requirements by ad

8、ding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should

9、be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: This guide spec

10、ification is based on the assumption that a single Contractor will be responsible for supply and installation of the wire rope. Please refer to US Army Corps of Engineers Engineer Manual 1110-2-3200 Wire Rope Selection Criteria for Gate-Operating Devices prior to editing this section. It is recommen

11、ded that the designer talk with wire rope manufacturers to get their consensus that the proposed wire rope type can be manufactured and used successfully.If a specification is needed only for supply of wire rope, or for installation of wire rope, there are SECTION 35 01 43 Page 3Provided by IHSNot f

12、or ResaleNo reproduction or networking permitted without license from IHS-,-,-example specifications included in the appendices of US Army Corps of Engineers Engineer Manual 1110-2-3200 Wire Rope Selection Criteria for Gate-Operating Devices. It is also assumed the wire rope is for replacement for a

13、 gate operating device. Paragraphs written in regard to removal of existing wire rope, and cleaning drums and sheaves would need to be deleted if the application is for a new installation.*1.1 SUMMARYIn general, the Contractor shall perform the following work in regard to the operating devices for o

14、ne two three _ spillway tainter _ gates at the _ Project: remove the existing wire rope, furnish new wire rope, and install the new wire rope. Provide all manufacturing facilities, tools, equipment, personnel, and expertise to accomplish this work. The _ Project is located on the _ River approximate

15、ly _ km miles north east south west _ of the city of _.1.2 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation,

16、date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the te

17、xt will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basi

18、c designation only.ASTM INTERNATIONAL (ASTM)ASTM A 148/A 148M (2005) Standard Specification for Steel Castings, High Strength, for Structural PurposesASTM A 351/A 351M (2006) Standard Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-Containing PartsSECTION 35 01 43

19、Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-U.S. ARMY CORPS OF ENGINEERS (USACE)EM 385-1-1 (2003) Safety - Safety and Health RequirementsU.S. GENERAL SERVICES ADMINISTRATION (GSA)FS RR-W-410 (Rev E) Wire Rope and StrandWIRE ROPE TECHNICAL B

20、OARD (WRTB)WRTB (1993) Wire Rope Users Manual1.3 SYSTEM DESCRIPTION1.3.1 Work PlanThe work required per this specification is of a complicated nature, requiring technical expertise and planning. Submit a work plan, which will indicate how the existing wire rope will be removed and how the new wire r

21、ope will be installed, without damaging either existing equipment or the new wire rope. Include in the work plan a schedule indicating how the work will be accomplished within the time limit of this contract. Submit the approved work plan before any work can be performed.1.3.2 Safety PlanThe work ar

22、ea and conditions, and type of work required create considerable potential for accidents. Submit a safety plan indicating how accidents will be prevented. Include in the safety plan details of how the wire rope will be handled and installed to minimize the risk to personnel. Work shall be in accorda

23、nce with the U.S. Army Corps of Engineers Safety and Health Requirements Manual, EM 385-1-1. Include the safety provisions of this section in the safety plan required by Section 01 35 26 GOVERNMENT SAFETY REQUIREMENTS_.1.3.3 Tools, Equipment and Expertise*NOTE: The last sentence may or may not be ne

24、eded, or consider propane powered equipment.*Furnish all tools and equipment, and expertise needed to perform the specified work. Note that much of the work will take place in areas with limited ventilation, and only electric or air powered tools and equipment will be allowed within those areas (no

25、internal combustion engines).1.4 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control

26、.A “G” following a submittal item indicates that the submittal requires Government approval. Some SECTION 35 01 43 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-submittals are already marked with a “G”. Only delete an existing “G” if the subm

27、ittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the subm

28、ittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area O

29、ffice; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is req

30、uired for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be su

31、bmitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstruction SubmittalsWork Plan; G; G, _Work plan including:Schedule for deliverySchedule for installationRemoval plan for old wire ropeInstallation plan for new wire ropePlan for tensioning wire ropes Safety Plan; G; G, _Saf

32、ety plan for accident prevention, as specified.SD-02 Shop DrawingsEnd Terminations; G; G, _Fabrication drawings, as specified.SD-03 Product DataLubrication; G; G, _Brand/specifications for factory and field lubricant.SECTION 35 01 43 Page 6Provided by IHSNot for ResaleNo reproduction or networking p

33、ermitted without license from IHS-,-,-Pre-Stretching; G; G, _Pre-Stretching Procedure.End Termination Attachment Method; G; G, _Attachment method for end terminations, as specified.Manufacturers Qualifications; G; G, _Wire rope manufacturers qualification statement.Supervisors Qualifications; G; G,

34、_Istallation supervisors qualification record.SD-06 Test ReportsTension Testing; G; G, _Rope tension test report.Attaching and Proof Loading Terminations; G; G, _Proof load of terminations test report and measured rope lengths.Wire Strength and Ductility; G; G, _Wire strength and ductility test resu

35、lts.Pre-forming; G; G, _Verification of pre-forming test results.Stress Relief; G; G, _Stress relief verification test results.Zinc Coating; G; G, _Zinc coat test results.End Terminations; G; G, _Materials properties test for casting end terminations.SD-07 CertificatesType of Wire Rope; G; G, _Wire

36、material certification.Tension Testing Equipment; G; G, _Certification of rope tension testing device.1.5 SUPERVISORS QUALIFICATIONSProvide, as a minimum, a supervisor at the site experienced in the SECTION 35 01 43 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without l

37、icense from IHS-,-,-installation of wire rope. The supervisor shall have performed work similar to that required in this contract on at least three occasions. Submit the approved Supervisors experience before work at the site may begin.1.6 DELIVERY, STORAGE, AND HANDLING 1.6.1 GeneralThe Contractors

38、 work and storage areas are indicated on Drawing No. _. The work areas are indicated on Drawing No. _. A representative of the Contracting Officer will assign the Contractor a storage area in the vicinity of the work area. The wire ropes shall be wound on spools in the same direction as they were be

39、nt during manufacturing. The spools shall be covered for protection from rain, snow and road spatter during shipping. After delivery, the wire ropes shall be stored in well ventilated enclosures in the Contractors storage area, so that they will be protected from the elements.1.6.2 Inspection on Del

40、ivery*NOTE: Consider altering or deleting this paragraph to reduce cost if the wire rope can be inspected completely, while being installed.*Upon delivery to the Contractors work or storage area, the wire ropes ropes and sockets shall be inspected in the presence of the Contracting Officer. In parti

41、cular, the wire rope shall be inspected for dings, kinks or other damage. The wire ropes shall be reeled from spool to spool in order to allow complete inspection of the wire ropes over their entire length. Perform the unreeling/reeling operation, and furnish extra spools or any other equipment requ

42、ired. Upon completion of the inspection, furnish the Contracting Officer with a written report of the results.1.7 WARRANTY*NOTE: Designer should contact wire rope manufacturers to determine the extent of manufacturers warranties available. Warranties may vary with type of rope and application.*At th

43、e completion of the project, furnish signed copies of a 1_ years warranty for all materials and services provided under this section.PART 2 PRODUCTS2.1 WIRE ROPE AND SOCKETSProvide wire rope and sockets which are the standard product of a manufacturer regularly engaged in the manufacture of wire rope, and that essentially duplicate products having been in satisfactory use for at least 3 years prior to bid opening. Provide manufacture