ARMY UFGS-44 13 52-2011 THERMAL (CATALYTIC) OXIDATION SYSTEMS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-44 13 52 (February 2011)-Preparing Activity: USACE SupersedingUFGS-44 11 33 (October 2007)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION TABLE OF CONTENTSDIVISION 44 - POLLUTION AND WASTE CONTROL EQUIPMENTSEC

2、TION 44 13 52THERMAL (CATALYTIC) OXIDATION SYSTEMS02/11PART 1 GENERAL1.1 UNIT PRICES1.2 REFERENCES1.3 SYSTEM DESCRIPTION1.3.1 Design Requirements1.3.2 Inorganic Chemical Concentrations1.3.3 Performance Requirements1.3.4 Off-Gas Composition1.4 SUBMITTALS1.5 QUALIFICATIONS1.5.1 Contractor1.5.2 Single

3、Source Supplier1.5.3 Manufacturers Field Representative1.5.4 Welders1.6 REGULATORY REQUIREMENTS1.7 PARTNERING OR PRE-INSTALLATION CONFERENCE1.8 DELIVERY, STORAGE, AND HANDLING1.9 SEQUENCING AND SCHEDULING1.10 EXTRA MATERIALSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.1.1 Standard Products2.1.2 Gener

4、al Requirements2.1.3 Nameplates2.1.4 Equipment Guards and Access2.2 FLARE2.3 ENCLOSED COMBUSTOR2.4 THERMAL OXIDIZER2.5 REGENERATIVE THERMAL OXIDIZER2.6 RECUPERATIVE THERMAL OXIDIZER2.7 CONTAMINANT CONCENTRATION SYSTEM2.8 HEAT RECOVERY SYSTEM2.8.1 Media ChambersSECTION 44 13 52 Page 1Provided by IHSN

5、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.8.2 Heat Exchanger2.9 FLAME TRAP/ARRESTER2.10 INLET PROTECTION2.10.1 Knock-Out Pot2.10.2 Mist Eliminator2.11 IGNITION SYSTEM/BURNER ASSEMBLY2.11.1 Pilot2.11.2 Igniter2.11.3 Burner Assembly2.11.4 Refractory Insulation

6、2.12 EXHAUST TREATMENT2.12.1 Adsorber2.12.2 Scrubber2.13 STACK2.13.1 Minimum Exit Velocity2.13.2 Minimum Elevation2.13.3 Lining2.13.4 Lightning Protection2.13.5 Lugs2.13.6 Access2.13.7 Ladder2.14 PROVISIONS FOR OBSERVATION AND SAMPLING2.14.1 Observation Ports2.14.2 Inlet Sample Port2.14.3 Outlet Sam

7、ple Port2.14.4 Sampling Equipment2.15 CONTROLS2.15.1 Ultraviolet (UV) Flame Scanner2.15.2 Timers2.15.2.1 Purge Timer2.15.2.2 Igniter Timer2.15.2.3 Pilot Timer2.15.2.4 Main Flame Timer2.15.3 Temperature Sensors, Transmitters and Controllers2.15.3.1 Thermocouples2.15.3.2 Thermometers2.15.3.3 Combustio

8、n Chamber Temperature Controller2.15.3.4 Primary Combustion Air Control2.15.3.5 Total Combustion Air Control2.15.3.6 Quenching/Dilution Air Control2.16 FLOW METERS, TRANSMITTERS AND FLOW CONTROLLER2.16.1 Off-Gas Flow Meter2.16.2 Supplemental Fuel Flow Meter2.17 PRESSURE MEASUREMENT AND CONTROL2.17.1

9、 Draft Gauges2.17.2 Pressure Gauges2.17.3 Pressure Switches2.17.4 Pressure Release2.18 EXPLOSIMETER2.18.1 Lower Explosive Limit (LEL)2.18.2 Upper Explosive Limit (UEL)2.19 OXYGEN METERING AND MAKE-UP AIR CONTROL2.19.1 Oxygen Meter2.19.2 Methane Monitor2.20 OPERATING INDICATORS AND ALARMS2.20.1 Visib

10、le Alarms2.20.2 Audible Alarms2.20.3 Remote Alarms2.21 ELECTRICAL WORKSECTION 44 13 52 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.21.1 Motors2.21.2 Control Panels2.21.3 Resistance Heaters2.22 AUXILIARY FUEL SYSTEM2.22.1 Feed Capability2.

11、22.2 Auxiliary Fuel Regulator2.22.3 Secondary Containment2.23 VALVES2.23.1 Butterfly Valves2.23.2 Other Valves2.24 JOINTS2.24.1 Dielectric Fittings2.24.2 Isolation Joints2.24.2.1 Sleeve Type Couplings2.24.2.2 Split Sleeve Couplings2.24.3 Bolts, Nuts, and Fasteners2.25 FACTORY TESTSPART 3 EXECUTION3.

12、1 EXAMINATION3.2 PREPARATION3.3 FOUNDATIONS AND SKID BASES3.4 ERECTION3.4.1 Welding3.4.2 Painting/Corrosion Prevention3.4.2.1 Factory Primed Surfaces3.4.2.2 Touch-Up Painting3.4.2.3 Field Painting3.4.2.4 Corrosion Resistant Metals3.5 INSTALLATION3.5.1 Insulation3.5.2 Utilities3.5.2.1 Electricity3.5.

13、2.2 Water3.5.2.3 Natural Gas3.5.3 Fuel System3.6 POSTING FRAMED INSTRUCTIONS3.7 FIELD QUALITY CONTROL/TESTS3.7.1 Pressure and Leakage Test3.7.2 Operational/Performance Tests3.7.2.1 Constant Flow Tests3.7.2.2 Variable Flow Tests3.7.2.3 Cyclic Flow Tests3.7.3 Sampling and Analyses3.7.4 Test Logs3.8 MA

14、NUFACTURERS FIELD SERVICE3.8.1 Representatives Services3.8.2 Field Training3.9 MAINTENANCE- End of Section Table of Contents -SECTION 44 13 52 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-44 13 52 (Februa

15、ry 2011)-Preparing Activity: USACE SupersedingUFGS-44 11 33 (October 2007)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION 44 13 52THERMAL (CATALYTIC) OXIDATION SYSTEMS02/11*NOTE: This guide specification covers the requirements for systems to des

16、troy, by thermal oxidation, organic contaminants contained in an off-gas stream; with options to use concentration system, heat recovery and/or a catalyst to conserve fuel.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or p

17、reparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project

18、, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 UNIT PRICES*NOTE: Measurement and payment requirements will be specified for work subject to extr

19、eme variation in estimated quantity when unit price bidding is required. This paragraph is not used when quantities can be reasonably calculated from information included in the contract.*Measurement and payment and unit prices for quantities of off-gas treated will be determined in accordance with

20、the Bid Schedule.SECTION 44 13 52 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.2 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by

21、 basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wiza

22、rds Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to

23、the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN GAS ASSOCIATION (AGA)AGA ANSI B109.1 (2000) Diaphragm-Type Gas Displacement Meters (Under 500 cubic ft./hour Capacity)AGA ANSI B109.2 (2000) Diaphragm-Type Gas Displacement Meters (500 cubi

24、c ft./hour Capacity and Over)AGA ANSI B109.3 (2000) Rotary-Type Gas Displacement MetersAGA Report No 3 (2000; 4th Ed) Orifice Metering of Natural Gas; PART 2: Specification and Installation RequirementsAMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)ANSI Z21.15/CSA 9.1 (2009) Manually Operated Gas Valve

25、s for Appliances, Appliance Connector Valves and Hose End ValvesAMERICAN PETROLEUM INSTITUTE (API)API Spec 6D (2008; Errata 2008; Errata 2008; Errata 2009; Addendum 2009; Errata 2010) Specification for Pipeline ValvesAMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)ASCE 25-06 (2008) Earthquake-Activated Au

26、tomatic Gas Shutoff DevicesSECTION 44 13 52 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMERICAN WATER WORKS ASSOCIATION (AWWA)AWWA 10084 (2005) Standard Methods for the Examination of Water and WastewaterAMERICAN WELDING SOCIETY (AWS)AWS B

27、2.1/B2.1M (2009) Specification for Welding Procedure and Performance QualificationAWS D1.1/D1.1M (2010) Structural Welding Code - SteelASME INTERNATIONAL (ASME)ASME B1.1 (2003; R 2008) Unified Inch Screw Threads (UN and UNR Thread Form)ASME B16.33 (2002; R 2007) Manually Operated Metallic Gas Valves

28、 for Use in Gas Piping Systems Up to 125 psi, Sizes NPS 1/2 - NPS 2ASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC IX (2010) BPVC Section IX-Welding and Brazing QualificationsASME PTC 19.3 (1974; R 2004) Temperature MeasurementASTM INTERNATIONAL (ASTM)ASTM A123/A123M (2009) St

29、andard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel ProductsASTM A153/A153M (2009) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel HardwareFM GLOBAL (FM)FM APP GUIDE (updated on-line) Approval Guide http:/ - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ISA M

30、C96.1 (1982) Temperature Measurement ThermocouplesMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-25 (2008) Standard Marking System for Valves, Fittings, Flanges and UnionsNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA ICS 1 (2000; R 2005; R 2008) Stand

31、ard for SECTION 44 13 52 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Industrial Control and Systems: General RequirementsNEMA ICS 6 (1993; R 2006) EnclosuresNEMA MG 1 (2009) Motors and GeneratorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NF

32、PA 211 (2010) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning AppliancesNFPA 30 (2008; Errata 08-1) Flammable and Combustible Liquids CodeNFPA 31 (2011) Standard for the Installation of Oil-Burning EquipmentNFPA 54 (2009; TIA 10-3) National Fuel Gas CodeNFPA 58 (2011; TIA 11-1; Erra

33、ta 11-1) Liquefied Petroleum Gas CodeNFPA 70 (2011) National Electrical CodeNFPA 82 (2009; Errata 10-1) Standard on Incinerators and Waste and Linen Handling Systems and EquipmentNATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)NIST SP 250 (1991) Calibration Services Users GuideU.S. NATIONAL ARC

34、HIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910 Occupational Safety and Health Standards40 CFR 60 Standards of Performance for New Stationary Sources1.3 SYSTEM DESCRIPTIONProvide a thermal (catalytic) oxidation system as a complete unit process for destruction of organic contaminants carried in t

35、he off-gas vapor phase. Equipment shall include, but shall not be limited to, a complete and operational thermal oxidation system, including supporting equipment and accessories.1.3.1 Design Requirements*NOTE: Find the wind speed and seismic zone for the stack design in ASCE/SEI 7-05.*Provide the th

36、ermal oxidation system in conformance with section 60.18 of 40 CFR 60. Provide vertical and lateral supports for the stack in accordance with NFPA 82 and NFPA 211, as applicable, for the wind forces indicated. Design the system for the following parameters:SECTION 44 13 52 Page 7Provided by IHSNot f

37、or ResaleNo reproduction or networking permitted without license from IHS-,-,-a. Altitude: _ m ft above mean sea level (MSL).b. Stack discharge: 3 _ m 10 _ ft above existing grade at the site MSL.c. Minimum equipment service design life: _ years.d. Oxidizer system dimensions:(1) Maximum vertical pro

38、jection, (excluding stack): _ m ft.(2) Maximum ground surface coverage: _ x _ m _ x _ ft.e. Soil bearing capacity: _ MPa psf.f. Seismic zone: _.g. Wind speed (maximum): _ km/h mph.h. Ground snow load: _ kPa psf.i. Ambient air temperature(1) Maximum: _ degrees C F.(2) Minimum: _ degrees C F.j. Ground

39、water temperature(1) Maximum: _ degrees C F.(2) Minimum: _ degrees C F.1.3.2 Inorganic Chemical Concentrations*NOTE: Indicate method in the first blank. The table is an example. Include all identified site contaminants.Volatile metals, chlorine, fluorine, phosphorus, sulfur or freon at low concentra

40、tions will poison, foul or mask catalysts. More innovative technologies should be strongly considered when freon is present.*a. Estimated influent inorganic chemical concentrations in the off-gas vapor phase shall be as determined by _.Influent Concentration Minimum Average Maximum-Fluorides _ _ _To

41、tal Metals (as CaCO3) _ _ _SECTION 44 13 52 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Influent Concentration Minimum Average Maximum-Copper _ _ _Lead _ _ _Zinc _ _ _b. Chemical concentrations of entrained water groundwater _ shall be as d

42、etermined by AWWA 10084.Concentration Minimum Average Maximum-pH _ _ _Conductivity (mho) _ _ _Total hardness (mg/L as CaCO3) _ _ _Calcium (mg/L) _ _ _Magnesium (mg/L) _ _ _Total iron (mg/L) _ _ _Ferric iron (mg/L) _ _ _Ferrous iron (mg/L) _ _ _Manganese (mg/L) _ _ _Sodium (mg/L) _ _ _Potassium (mg/L) _ _ _Copper (mg/L) _ _ _Total alkalinity _ _