ARMY UFGS-46 30 13-2011 ADVANCED OXIDATION PROCESSES (AOP).pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-46 30 13 (February 2011)-Preparing Activity: USACE SupersedingUFGS-44 44 53 (October 2007)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION TABLE OF CONTENTSDIVISION 46 - WATER AND WASTEWATER EQUIPMENTSECTION 46

2、 30 13ADVANCED OXIDATION PROCESSES (AOP)02/11PART 1 GENERAL1.1 MEASUREMENT AND PAYMENT1.2 REFERENCES1.3 SYSTEM DESCRIPTION1.3.1 Design Requirements1.3.2 Performance Requirements1.3.3 Treatability Testing1.4 SUBMITTALS1.5 QUALIFICATIONS1.5.1 Contractor1.5.2 Ultraviolet (UV) Oxidation System Supplier1

3、.5.3 Manufacturers Representative1.5.4 Welding1.6 REGULATORY REQUIREMENTS1.7 PRE-SUBMITTAL CONFERENCE1.8 DELIVERY, STORAGE, AND HANDLING1.9 MAINTENANCE1.9.1 Extra Materials1.9.1.1 Lamps1.9.1.2 Spare Parts1.9.2 Maintenance ServicePART 2 PRODUCTS2.1 STANDARD PRODUCTS2.2 NAMEPLATES2.3 MATERIALS2.3.1 Pl

4、ates, Shapes and Bars2.3.2 Pipe and Fittings2.3.2.1 Stainless Steel Pipe2.3.2.2 Polyvinyl Chloride (PVC) Pipe2.3.2.3 Polytetrafluoroethylene (PTFE) Pipe and Tubing2.3.2.4 Polyvinylidene Fluoride (PVDF) Pipe and Tubing2.3.2.5 Copper Pipe2.3.3 Pipe Hangers and SupportsSECTION 46 30 13 Page 1Provided b

5、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3.4 Stainless Steel Gas Tubing and Fittings2.3.5 Valves2.3.5.1 Liquid Oxygen (LOX)2.3.5.2 Gate2.3.5.3 Ball2.3.5.4 Check2.3.6 Injectors2.3.7 Diffusers2.3.8 Couplings2.3.9 Insulating Joints2.3.10 In Pipeline Stat

6、ic Mixers2.3.11 Bolts, Nuts, Anchors and Fasteners2.4 MANUFACTURED UNITS2.4.1 Swing Adsorption Oxygen Generation System2.4.2 Liquid Oxygen (LOX) Storage and Supply System2.4.2.1 LOX Storage Tanks2.4.2.2 Vaporizers2.4.2.3 Regulators2.4.3 Ozone Generator Air Feed System2.4.4 Ozone Generator System2.4.

7、4.1 Ozone Generator Vessels2.4.4.2 Dielectric Tubes2.4.5 Ozone Destruct System2.4.6 Hydrogen Peroxide System2.4.7 Redox Potential Meter2.4.8 pH Probe2.4.9 Ozone Monitors2.4.9.1 Vapor Phase2.4.9.2 Liquid Phase2.4.10 Temperature Sensors2.4.11 Compressors2.4.12 Blowers2.4.13 Dew Point Monitor2.4.14 Pre

8、ssure Gauges2.4.15 Sampling Ports2.4.16 Gas Flow Meters2.4.17 Level Monitoring2.4.18 Reactor Vessel2.5 ELECTRICAL2.5.1 Motors2.5.2 Local Controls and Panels2.5.3 Ultraviolet Equipment Electrical Requirements2.6 AOP CONTROL SYSTEM2.6.1 Ozonation Control System2.6.2 Hydrogen Peroxide Feed2.6.3 Alarms

9、and Interlocks2.6.3.1 AOP System2.6.3.2 Metering Pump2.6.3.3 Hydrogen Peroxide Tank2.6.3.4 Ozone System2.6.3.5 Gas Feed System2.6.3.6 Ozone Destruct System2.6.3.7 Cooling Water System2.6.3.8 Metering Accuracy2.6.3.9 Ground Fault2.7 SPECIAL EQUIPMENT AND TOOLSPART 3 EXECUTIONSECTION 46 30 13 Page 2Pr

10、ovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.1 EXAMINATION3.2 PREPARATION3.3 EQUIPMENT INSTALLATION3.4 ELECTRICAL WORK3.5 TOOLS3.6 PAINTING/CORROSION PROTECTION3.7 CHEMICALS3.8 WELDING3.9 SAMPLING AND ANALYSIS3.10 POSTING FRAMED INSTRUCTIONS3.11 F

11、IELD TESTS AND INSPECTIONS3.11.1 AOP Reactor Vessel3.11.2 Diffuser or Injector System3.11.3 Leak Testing3.11.4 Control Panel3.11.5 Ozone Generation System3.12 MANUFACTURERS SERVICES3.13 FIELD TRAINING- End of Section Table of Contents -SECTION 46 30 13 Page 3Provided by IHSNot for ResaleNo reproduct

12、ion or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-46 30 13 (February 2011)-Preparing Activity: USACE SupersedingUFGS-44 44 53 (October 2007)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION 46 30 13ADVANC

13、ED OXIDATION PROCESSES (AOP)02/11*NOTE: This guide specification covers the requirements for liquid phase advanced oxidation processes using titanium dioxide or hydrogen peroxide and/or ozone with or without ultraviolet light.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Form

14、at Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove informati

15、on and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 MEASUREMENT AND PAYMENTMeasurement and paym

16、ent requirements shall be as identified in the Payment Schedule of the Bid Form.1.2 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by or

17、ganization, designation, date, and title.SECTION 46 30 13 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the

18、reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The

19、publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN WELDING SOCIETY (AWS)AWS B2.1/B2.1M (2009) Specification for Welding Procedure and Performance QualificationAWS D1.1/D1.1M (20

20、10) Structural Welding Code - SteelASME INTERNATIONAL (ASME)ASME B16.18 (2001; R 2005) Cast Copper Alloy Solder Joint Pressure FittingsASME B16.22 (2001; R 2010) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure FittingsASME B16.5 (2009) Pipe Flanges and Flanged Fittings: NPS 1/2 Th

21、rough NPS 24 Metric/Inch StandardASME B16.9 (2007) Standard for Factory-Made Wrought Steel Buttwelding FittingsASME B31.1 (2010) Power PipingASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC IX (2010) BPVC Section IX-Welding and Brazing QualificationsASME BPVC SEC VIII D1 (2007;

22、 Addenda 2008; Addenda 2009) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1ASTM INTERNATIONAL (ASTM)ASTM A182/A182M (2010a) Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature ServiceSECTION 46 30 1

23、3 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A269 (2010) Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General ServiceASTM A276 (2010) Standard Specification for Stainless Steel Bars and ShapesAS

24、TM A312/A312M (2009) Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel PipesASTM A36/A36M (2008) Standard Specification for Carbon Structural SteelASTM A403/A403M (2010a) Standard Specification for Wrought Austenitic Stainless Steel Piping FittingsASTM A

25、53/A53M (2010) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessASTM A774/A774M (2009) Standard Specification for As-Welded Wrought Austenitic Stainless Steel Fittings for General Corrosive Service at Low and Moderate TemperaturesASTM A778 (2001; R 2009e1

26、) Standard Specification for Welded, Unannealed Austenitic Stainless Steel Tubular ProductsASTM B 209 (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B 209M (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM B 32 (2008) Standa

27、rd Specification for Solder MetalASTM B 88 (2009) Standard Specification for Seamless Copper Water TubeASTM B 88M (2005) Standard Specification for Seamless Copper Water Tube (Metric)ASTM D 1710 (2008) Extruded and Compression Molded Polytetrafluoroethylene (PTFE) Rod and Heavy-Walled TubingASTM D 1

28、785 (2006) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120ASTM D 2241 (2009) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series)ASTM D 2564 (2004; R 2009e1) Standard Specification for Solvent Cements for Poly(Vinyl SEC

29、TION 46 30 13 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Chloride) (PVC) Plastic Piping SystemsASTM D 3222 (2005; R 2010) Unmodified Poly(Vinylidene Fluoride) (PVDF) Molding Extrusion and Coating MaterialsASTM F 593 (2002; R 2008) Stainles

30、s Steel Bolts, Hex Cap Screws, and StudsCOMPRESSED AIR AND GAS INSTITUTE (CAGI)CAGI B19.1 (2010) Safety Standard for Compressor SystemsCOMPRESSED GAS ASSOCIATION (CGA)CGA G-4.1 (2009) Cleaning Equipment for Oxygen Service; 6th EditionCGA G-4.4 (2003) Oxygen Pipeline Systems; 4th EditionCGA HB (1999)

31、 Handbook of Compressed Gases; 4th EditionISA - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ANSI/ISA 5.1 (2009) Instrumentation Symbols and IdentificationMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-43 (2008; Errata 2010) Wrought Stainless Steel Butt-Welding Fitt

32、ingsMSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and InstallationMSS SP-69 (2003) Pipe Hangers and Supports - Selection and Application (ANSI Approved American National Standard)NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2

33、008) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA ICS 6 (1993; R 2006) EnclosuresNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 55 (2010; Errata 10-1; Errata 10-2; Errata 10-3, Errata 10-4, Errata 10-5; Errata 10-1A) Compressed Gases and Cryogenic Fluids CodesNFPA 70 (2011) National

34、 Electrical CodeSECTION 46 30 13 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-U.S. DEPARTMENT OF DEFENSE (DOD)UFC 3-310-04 (2007; Change 1) Seismic Design for Buildings1.3 SYSTEM DESCRIPTION*NOTE: This paragraph should be edited to identify

35、the appropriate contaminants of concern as well as those parameters which potentially inhibit the process as indicated in ETL 1110-1-161 ULTRAVIOLET/CHEMICAL OXIDATION dated 29 March 96.Effluent limitations are generally dictated by regulatory requirements. List the performance requirements in this

36、specification and cross reference Section 01 35 45.00 10 CHEMICAL DATA QUALITY CONTROL for the analytical and sampling protocols.If this specification is used as part of a Request for Proposals, the designer should identify maximum values for power and oxidant usage based on bench or pilot studies a

37、nd include this information in Paragraph Performance Requirements.*Provide the AOP including all items necessary as a complete system for removal of those chemicals identified below to the levels indicated. Equipment includes, but is not limited to, AOP contact vessels, lamps when required, piping t

38、o units upstream and downstream of the contact vessels, oxidant feed system, gas emission treatment, controls, accessories and equipment to provide complete and functional system within the limits identified. Analytical and sampling protocols shall be as specified in Section 01 35 45.00 10 CHEMICAL

39、DATA QUALITY CONTROL.1.3.1 Design Requirementsa. Minimum equipment life 20 _ yearsa. Max. equipment dimensions As shown on the drawings _Maximum AOP reactor _ kPa psioperating pressureReactor inlet pipe diam. _ mm inchReactor outlet pipe diam. _ mm inchMax. cooling water temp. _ degrees C FMax. cool

40、ing water flow rate _ L/s gpmMax. AOP influent flow rate _ L/s gpmMinimum reactor vessel _ minutesDetention timeSECTION 46 30 13 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Max. liquid temperature rise _ degrees C FAcross AOP reactor1.3.2 P

41、erformance Requirementsa. Influent characteristics:Inorganic Constituent ConcentrationIron (Fe2+) _ mg/LHCO3- (as CaCO3) _ mg/L_ _ mg/LOrganic Constituent Concentration_ _ ug/LpH _ unitsTotal Organic Carbon (TOC) _ mg/Lb. Effluent requirements:Organic Constituent Concentration_ _ ug/LTotal Organic C

42、arbon (TOC) _ mg/LpH _ unitsMaximum effluent temperature _ degrees C Fc. Efficiency factors:Ozone usage _ mg/LHydrogen peroxone usage _ mg/LPower consumption _ kW/LCatalyst usage _ mg/L1.3.3 Treatability Testing*NOTE: This paragraph should be deleted if previous treatability studies have not been co

43、nducted. The system parameters used during the treatability study may not duplicate the system proposed by the Contractor. The previous treatability studies should be properly documented to include the information contained in ETL 1110-1-161.*The previously conducted treatability study information c

44、ontained in SECTION 46 30 13 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Appendix _ is provided for the Contractors information. The study results indicate ultraviolet oxidation peroxone _ is capable of meeting the criteria in paragraph Performa