ASD-STAN PREN 2267-010-2017 Aerospace series Cables electrical for general purpose Operating temperatures between C 55 and 260 Part 010 DR family single UV laser printable Product .pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM ASD-STAN prEN 2267-010 Edition P 4 April 2017 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: 49.060 Supersede

2、s edition P 3 of October 2015 and will supersede EN 2267-010:2017 Descriptors: ENGLISH VERSION Aerospace series Cables, electrical, for general purpose Operating temperatures between 55 C and 260 C Part 010: DR family, single UV laser printable Product standard Luft- und Raumfahrt Leitungen, elektri

3、sch, fr allgemeine Verwendung Betriebstemperaturen zwischen 55 C und 260 C Teil 010: DR-Familie Einadrige Leitungen UV-Laser bedruckbar Produktnorm Srie arospatiale Cbles, lectriques, dusage gnral Tempratures de fonctionnement comprises entre 55 C et 260 C Partie 010 : Famille DR, fil simple marquab

4、le au laser UV Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approve

5、d by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination

6、 and review by users and formal agreement of ASD-STAN, the ASD-STAN prEN will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at

7、national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This document is published by ASD-STAN for the needs of the European Aerospace Industry. The use of this standard is entir

8、ely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews each standard and technical report at least every five years at which time it may be revised, reaffirmed, stabil

9、ized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or

10、otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1stApril 2017 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2017 A

11、SD-STAN prEN 2267-010:2017 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms, definitions, symbols and abbreviations . 3 4 Materials and construction . 4 5 Required characteristics 5 6 Quality assurance 8 7 Designation . 8 8 Identification and marking 9 9 Packaging, labelling

12、 and delivery lengths 9 10 Technical specification . 9 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has

13、 received approval for Publication. prEN 2267-010:2017 (E) 3 1 Scope This standard specifies the characteristics of UV laser printable electrical lightweight wires DR family for use in the on-board up to 115 V (phase to neutral) or 200 V (phase to phase) AC and 28 V DC and electrical systems of airc

14、raft at operating temperatures between 65 C and 260 C. These cables are demonstrated to be arc resistant in sizes AWG 26 to 14 (115/200 V AC). In addition, these cables may be suitable for use up to 230/400 V AC in pressurised zones only when installed to take account of possible short circuit effec

15、ts. Other electrical system configurations is the responsibility of the users. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated

16、 references, the latest edition of the referenced document (including any amendments) applies. EN 2083, Aerospace series Copper or copper alloy conductors for electrical cables Product standard EN 2084, Aerospace series Cables, electrical, general purpose, with conductors in copper or copper alloy T

17、echnical specification EN 2267-002, Aerospace series Cables, electrical, for general purpose Operating temperatures between 55 C and 260 C Part 002: General EN 3475-100 (all parts), Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 3838, Aerospace series Requirement

18、s and tests on user-applied markings on aircraft electrical cables EN 4434, Aerospace series Copper or copper alloy lightweight conductors for electrical cables Product standard (normal and tight tolerances) EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace s

19、tandard parts TR 6058, Aerospace series Cable code identification list 1) 3 Terms, definitions, symbols and abbreviations For the purposes of this document, the terms, definitions, symbols and abbreviations given in EN 3475-100 apply. 1) Published as ASD-STAN Technical Report at the date of publicat

20、ion of this standard by AeroSpace and Defence industries Association of Europe - Standardization (ASD-STAN). (www.asd-stan.org) prEN 2267-010:2017 (E) 4 4 Materials and construction 4.1 Materials Conductor: These cable conductors shall be made of copper or copper alloy and nickel plated according to

21、 EN 4434 code D. Insulation: For all sizes codes shall be defined to satisfy all required characteristics of Clause 5. For single core, it shall be possible to mark the outer layer of the insulation by UV laser printing. 4.2 Construction See EN 4434 tight tolerances and Table 1 below. Table 1 Code f

22、or nominal section Nominal section AWG a Linear resistance at 20 C External diameter Mass mm2 /km mm kg/km max. min. max. max. 001 0,15 26 160,0 0,75 0,84 2,08 002 0,25 24 114,0 0,85 0,96 2,72 004 0,4 22 60,0 1,00 1,10 4,14 006 0,6 20 33,2 1,22 1,34 6,85 010 1 18 21,1 1,46 1,61 10,43 012 1,2 16 14,5

23、 1,76 1,92 14,61 020 2 14 10,9 2,04 2,24 19,78 030 3 12 6,8 2,50 2,70 31,33 051 5 10 4,1 3,13 3,33 49,85 090 9 8 2,3 4,10 4,40 90,00 140 14 6 1,58 5,30 5,70 135,00 220 22 4 0,97 6,71 7,41 222,00 340 34 2 0,61 8,28 9,16 347,00 a AWG closest American Wire Gauge. 4.3 Number of cores See EN 2267-002. pr

24、EN 2267-010:2017 (E) 5 4.4 Colour coding of cores See EN 2267-002. 5 Required characteristics According to EN 2084 and EN 3475-100. See Table 2. Table 2 Tests (1 of 4) EN 3475- Designation of the test Details 201 Visual examination Applicable including laser marked specimen 202 Mass Applicable; see

25、Table 1. 203 Dimensions Applicable; see Table 1. 301 Ohmic resistance per unit length Applicable; see Table 1. 302 Voltage proof test Applicable 303 Insulation resistance Applicable 304 Surface resistance Applicable 305 Overload resistance Applicable T1 (310 5) C; T2 (450 5) C 306 Continuity of cond

26、uctors Applicable 307 Corona extinction voltage Not applicable 401 Accelerated ageing Applicable including laser marked specimen Temperature (310 5) C 402 Shrinkage and delamination Applicable Temperature (290 5) C Maximum shrinkage at each end of cable: 0,15 mm2 to 0,60 mm2: 0,80 mm; 1,00 mm2 to 1,

27、20 mm2: 1,00 mm; 2,00 mm2 to 5,00 mm2: 1,20 mm; 9,00 mm2: 1,50 mm; 14,00 mm2: 2,00 mm. 403 Delamination and blocking Applicable Temperature (310 5) C 404 Thermal shock Applicable Temperature (260 5) C and ( 65 2) C Maximum shrinkage at each end of cable: 0,15 mm2 to 0,60 mm2: 0,80 mm; 1,00 mm2 to 1,

28、20 mm2: 1,00 mm; 2,00 mm2 to 5,00 mm2: 1,20 mm; 9,00 mm2: 1,50 mm; 14,00 mm2: 2,00 mm. prEN 2267-010:2017 (E) 6 Table 2 Tests (2 of 4) EN 3475- Designation of the test Details 405 Bending at ambient temperature Applicable including laser marked specimen 406 Cold bend test Applicable Temperature ( 65

29、 2) C 407 Flammability Applicable Extinguishing time: 3 s max. 408 Fire resistance Not applicable 409 Air-excluded ageing Not applicable 410 Thermal endurance Applicable 10 000 h at 260 C with curve extrapolation 100 000 h at 200 C with curve reading 411 Resistance to fluids Applicable including las

30、er marked specimens 412 Humidity resistance Applicable Method B Temperature (95 5) C Duration 360 h 413 Wrap back test Applicable 414 Differential scanning calorimeter (DSC test) Applicable (only if PTFE in the construction) 415 Rapid change of temperature Not applicable 416 Thermal stability Not ap

31、plicable 501 Dynamic cut-through Applicable Temperatures (20 3) C and (260 5) C Nominal section mm2 Cut-through force 20 C N 260 C N 0,15 70 15 0,25 85 30 0,40 110 45 0,60 140 55 1,00 140 70 1,20 150 85 2,00 150 95 3,00 165 105 5,00 180 120 9,00 195 135 14,00 210 150 prEN 2267-010:2017 (E) 7 Table 2

32、 Tests (3 of 4) EN 3475- Designation of the test Details 502 Notch propagation Applicable Notch depth: 40 m 503 Scrape abrasion Applicable Test force on needle for cables: 0,15 mm2 5 N; 0,25 mm2 to 0,60 mm2 8 N; 1,00 mm2 to 1,20 mm2 10 N; 2,00 mm2 to 9,00 mm2 12 N; 14,00 mm2 15 N. 504 Torsion Applic

33、able T3 (260 5) C; T4 (310 5) C 505 Tensile test on conductors and strands Applicable 506 Plating continuity Applicable 507 Adherence of plating Applicable 508 Plating thickness Applicable 509 Solderability Not applicable 510 Tensile strength and elongation of extruded insulation, sheath and jacket

34、material Not applicable 511 Cable-to-cable abrasion Applicable code 006 0,6 mm2, weight 25 N 2 800 000 cycles 512 Flexure endurance Applicable code 006 0,6 mm2, mandrel diameter 15 mm Weight 9 N 1 000 cycles 513 Deformation resistance (Installation with plastic cable ties) Not applicable 601 Smoke d

35、ensity Applicable 602 Toxicity Applicable 603 Resistance to wet arc tracking Applicable code 006 Test voltage 115/200 V AC Wire damage maximum 70 mm; 75 % of collateral wires must pass the wet dielectric voltage proof test EN 3475-302. Applicable code 006 Test voltage 230/400 V AC Wire damage maximu

36、m 70 mm. 604 Resistance to dry arc propagation Applicable Test voltage 115/200 V AC Wire damage maximum 70 mm; 75 % of collateral wires must pass the wet dielectric voltage proof test EN 3475-302. Applicable Test voltage 230/400 V AC Wire damage maximum 70 mm. prEN 2267-010:2017 (E) 8 Table 2 Tests

37、(4 of 4) EN 3475- Designation of the test Details 605 Wet short circuit test Applicable Test voltage 115/200 V AC and 230/400 V AC Wire damage maximum 70 mm. 701 Strippability and adherence of insulation to the conductor Applicable 702 Screen pushback capability Not applicable 703 Permanence of manu

38、facturers marking Applicable 704 Flexibility Applicable code 030 to code 140 Maximum force: 3,00 mm2: 8 N; 5,00 mm2: 9 N; 9 mm2: 10 N; 14 mm2: 11 N. 705 Contrast measurement Applicable K 50 % 706 Laser markability Applicable UV laser EN 3838 Subclause 6.2 “Permanence of markings“ Applicable Subclaus

39、e 6.5 “Exposure to light“ Applicable 6 Quality assurance See EN 9133. 7 Designation 7.1 Identification EXAMPLE Description block CABLE, ELECTRICAL Identity block EN2267-010A006P Number of this standard Code letter for number of cores (see EN 2267-002) Code for nominal section (see Table 1) Code lett

40、er for colour coding of cores (see EN 2267-002) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. prEN 2267-010:2017 (E) 9 7.2 Type code (for short designation) Code designation in accordance with TR 6058, see Table 3. Table 3 Type code EN reference Code designation Single core EN2267-010 DR Single core (Blue UV markable) EN2267-010AxxB DRS 8 Identification and marking See EN 2267-002. 9 Packaging, labelling and delivery lengths See EN 2084. 10 Technical specification See EN 2084.