ASD-STAN PREN 3155-005-2000 Aerospace Series Electrical Contacts Used in Elements of Connection Part 005 Contacts Electrical Female Type A Crimp Class T Product Standard (Edition P.pdf

1、STD-AECMA PREN 3155-*00S-ENGL 2iIOO IPI 101i23Ll 0037705 412 - AECMA STANDARD prEN 31 55-005 Edition P 3 February 2000 NORME AECMA AECMA NORM PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE INDUSTRIES (AECMA) Gulledelle 94 - 8-1200 BRUXELLES - Tel. (+32) 2 775 81 10 - Fax. (+32) 2 775 81 11 Editi

2、on approved for publication 2000-02-29 ICs: 49.060 Descriptors: C2 Chairman Mr Peuetta Comments should be sent within six months after the date of publication to AECMA Gulledelle 94 6-1200 BRUXELLES ENGLISH VERSION Aerospace series Electrical contacts used in elements of connection Part 005: Contact

3、s, electrical, female, type A, crimp, class T Product standard Superseding edition P 2 February 1997 Srie arospatiale Luft- und Raumfahrt Contacts lectriques utiliss dans les organes de connexion Partie 005: Contacts lectriques, femelles, type A, sertir, classe T Elektrische Kontakte zur Verwendung

4、in Verbindungselementen Teil 005: Elektrische Buchsenkontakte, Typ A, crimpbar, Klasse T Norme de produit Produ ktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of AECMA (The European Association of Aerospace Industries). It is published on green paper for the ne

5、eds of AECMA- Members. It has been technically approved by the experts of the concerned Technical Committee following comment by the Member countries. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physi

6、cally or functionally, without re-identification of the standard. After examination and signature of the AECMA Standard Checking Centre (NPS) and formal agreement of the Official Services of the Member countries it will be submitted as a draft European Standard to CEN (European Commitfee for Standar

7、dization) for formal vote. - STD-AECMA PREN 3155-OU5-ENGL 2nUE LLlLi333rli OOL770b 359 DPage3 prEN 3155-005: 2000 O Introduction The contacts defined by this standard are derived from those of MIL-C-39029/5 and, intermateable with those of MIL-C-39029/4. They are specified as a 260 “C class instead

8、of a 200 “C class as detailed in the MIL standard. 1 Scope This standard specifies the required characteristics and tests applicable to female contacts 005, type A, crimp, class T, used in elements of connection according to EN 31 55-002. It shall be used together with EN 31 55-001. The associated m

9、ale contacts are defined in EN 31 55-004. 2 Normative re fe re n ces This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated r

10、eferences, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. IS0 8843 EN 2083 EN 2591* EN 3155-001 EN 3155-002 EN

11、3155-004 MIL-DTL-22520 MI L-C-2252011 MI L-C-22520/2 MI L-C-22520/7 MI L-C-3902914 MI L-C-39029/5 MI L-1-81969 MI L-I-81969/14 MIL-I-81969/30 Aerospace series - Aircraft - Crimp-removable contacts for electrical connectors - Identification system Copper and copper alloy conductors for electrical cab

12、les - Aerospace series 1) Aerospace series - Elements of electrical and optical connection - Test methods - General Aerospace series - Electrical contacts used in elements of connection - Part 001: Technical specification 2) Aerospace series - Electrical contacts used in elements of connection - Par

13、t 002 : List and utilization of contacts 2) Aerospace series - Electrical contacts used in elements of connection - Part 004: Contacts, electrical, male, type A, crimp, class T - Product standard 2) Crimping tools, terminal, hand or power actuated, wire termination and tool kits, general specificati

14、on for 3) Crimping tools, terminal, hand, wire termination for wire barrel sizes 12 through 20 3) Crimping tools, terminal, hand, wire termination for wire barrel sizes 20 through 28 3) Crimping tools, terminal, hand, wire termination for wire barrel sizes 16, 20 and 22 3) Contacts, electrical conne

15、ctor, pin, crimp removable, (for MIL-C-26482 series 2, MIL-C-81703 series 3, MIL-C-83723 series I and 111, and MIL-C-83733 connectors) 3) Contacts, electrical connector, socket, crimp removable, (for MIL-C-26482 series 2, MIL-C-81703 series 3, MIL-C-83723 series I and III, and MIL-C-83733 connectors

16、 and MIL-S-12883140 and 141 relay sockets) 3) Installing and removal tools, connector electrical contact, general specification for 3) Installing and removal tools, connector electrical contact, type III, class 2, composition B 3) Installing and removal tools, connector electrical contact, type II,

17、class 2, composition C for unwired 3) * And ail its parts quoted 1) Published as AECMA Standard at the date of publication of this standard 2) Published as AECMA Prestandard at the date of publication of this standard 3) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301

18、USA. STD-AECMA PREN 3355-005-ENGL 21100 H LC1323Ll O037707 295 Page 4 prEN 3155-005: 2000 3 Definitions For the purposes of this standard, the definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class T corre

19、sponds to an operating temperature range from - 65 “C to 260 OC. 4.2 Dimensions and mass See figure 1, figure 2 and table 1. Dimensions and tolerances are given in millimetres and apply after surface treatment. R 0.1 rnax. NOTE I: Point at which a square ended gauge pin of the same basic diameter as

20、 the mating contact first engages the female contact spring member. NOTE 2: This dimension represents both the length of the bore 4 F which includes the active zone of protection (see EN 31 55-001, 5.3.2). NOTE 3: Clearance between sleeve and body of the contact Figure 1 U Figure 2: Barrel, contacts

21、 16-18 and 12-12 STDeAECMA PREN 3155-nO5-ENGL 2000 1OL23L1 0017708 121 W Page5 prEN 31 55-005: 2000 Size Contact Barrel *O l8 20 20 Table 1 12,70 6,53 1,22 2,87 16 18 1928 12,55 6,25 1,12 2,79 12,70 6,53 1,22 4,09 12 12,55 6,25 1,12 4,Ol 12 J K 1,68 4,72 1,57 3,99 1,68 4,72 1.57 3.99 262 234 2,26 7,

22、21 l6 1 l6 1 2,11 I 6.35 1,52 1,35 - 0,31 3938 3,30 3138 3,30 & 1,22 0,68 2,16 - 2,21 1,73 2,21 216 1,73 - 0,68 lIg5 1,90 1 2,56 2962 l4 16 2,59 2,26 7,21 2,11 6,35 F G H min. 1 max. I 1 4.3 Marking by colour code See table 2. Table 2 Two bands according to IS0 8843 I Size Band2 1 1 Band1 STD-AECMA

23、PREN 3155-005-ENGL ZU00 9 1012311 0017709 Ob8 D Page 6 Size Contact Barrel 20 20 20 18 16 16 16 14 16 18 12 12 prN 3155-005: 2000 Size of conductors - Rated test current A AWG a AECMA Section Code mm2 006 0,60 20 7,5 004 0,40 22 5,o 002 0,25 24 3,o o1 o 1 ,o0 18 715 006 0,60 20 73 004 0,40 22 580 00

24、2 0,25 24 3,o 012 I ,20 16 13,O O1 o I ,o0 18 10,o 006 0,60 20 73 020 2,oo 14 13,O 012 1,20 16 13,O O10 1 ,o0 18 10,o O10 1 ,o0 18 10,o 006 0,60 20 715 004 0,40 22 580 002 0,25 24 3,O 030 3,OO 12 23,O 020 2,oo 14 17,O 4.4 Material, surface treatment - Body material: copper alloy. - Surface treatment

25、: gold on an appropriate undercoat, thickness of protection not specified, selective protection permitted. 4.5 Permissible cables See table 3. Table 3 4.6 Tooling 4.6.1 Crimping tools Conform to MIL-DTL-22520, see table 4. The qualification selector number used for crimping copper or copper alloy co

26、nductors in cables EN 2083 are indicated in table 4. It is the responsability of the user if the parameters in table 4 are changed for service use. STD-AECMA PREN 3L55-005-ENGL 2000 1012311 00177LO BAT W Page 7 prEN 31 55-005: 2000 Selector number 5 6 7 - 5 Table 4 Selector number 4 5 6 Positioner M

27、22520/7-O2 - 4 Contact I Cable size I Tools M22520l-01 I Tools M225202-01 I Tools M22520i7-01 1 002 I 24 :ontact size - 20 - 20 - 16 - 16 - 16 - 12 2 Selector 1 AE: I AWG a I Positioner I number I Positioner - 002 - - 24 2 I Oo4 I 22 /M22520/1-021 4 M2252012-02 Red 20 006 20 o1 o 006 18 5 20 4 8 ml

28、M22R2eOd/l-02 i M22520/2-02 - O10 - - 18 5 ml M22g52: -02 ri Not applicable - 6 c l u 030 - 12 - 1 012 I l6 IM22520/1-021 :p 1 Not l4 020 14 Blue applicable !- - Not - M22520/1-02 8 Not - Y ellow - applicable - applicable - - - - - -1 - M2252OR-O3 010 18 5 - 7 020 14 7 - - a AWG = Closest American W

29、ire Gage. 4.6.2 InsertionlExtraction tools Conform to MIL-1-81969. See table 5. Table 5 Insertion tools - 3 IS 5- II fl5- ENGL - Size Stripped length of cable mm Contact Barrel f 0,5 20 20 20 18 16 16 4,5 16 16 14 18 12 12 Not applicable Applicable Remarks According to EN 3155401 Electrical overload

30、 -1 -1 x Shock Sinusoidal and random vibrations _ - X X At 260 C temperature Mechanical endurance Test probe damage (female contact) Contact bending strength X X X Gauge insertion and extraction forces in and out of a female contact Stripping force, solderless wrapped connections X X STD AECMA Page

31、8 2000 Il o L 2 3 L L o o 17 7 L L PREN prN 3155-005: 2000 4.7 Cable stripping See table 6. Table 6 4.8 Tests See table 7. Table 7 Test EN 2591- 1 o1 Visual examination 1 1x1 102 Examination of dimensions and mass I lx I 201 Contad resistance - low level 1 1x1 202 Contact resistance at rated current

32、 I Ix 204 Discontinuity of contacts in the microsecond range X I 210 220 Contacconductor joint ageing by current and temperature cycling Endurance at temperature 301 T= (260 f 2) “C Duration: I O00 h 305 Rapid change of temperature TA= (- 65 f 2) “C TB = (260 f 2) “C 307 Sait mist -1 Fluid resistanc

33、e 1x1 I 31 5 316 31 9 Ozone resistance 1x1 I Gas-tightness of solderless wrapped connections Ix 402 403 406 41 5 416 41 7 41 8 424 .onti n u ed) Tensile strennth (crimped connection) I Ix I STD.AECMA PREN 3155-005-.ENGL 2000 W 1UL23LL OUL77L2 b52 W Page 9 prEN 3155-005: 2000 Unwrapping, solderless w

34、rapped connections I EN 2591- r- X I 425 Magnetic permeability Solderability of contacts with self-contained solder and flux I 501 X X I 502 I 503 I 514 Table 7 (concluded) . Test Soft soldering 1x1 I Restricted entry I 1x1 Contact deformation after crimping I 1x1 Plating porosity I 1x1 Measurement

35、of thickness of coating on contacts The measured thickness shall lxl be recorded Adhesion of coating on contacts 4.9 Gauges See EN 31 55-001. 5 Designation EXAMP LE: Description block Identity block CONTACT ELECTRICAL Standard number Type of contact: F: Female Contact size (see table I) Barrel size (see table 1) NOTE: If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Marking See EN 3155-001. 7 Technical specification See EN 31 55-001.