ASD-STAN PREN 3155-035-2010 Aerospace series Electrical contacts used in elements of connection Part 035 Contacts electrical triaxial size 08 female type D crimp class R Product st.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3155-035 Edition P 2 November 2010 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Supersedes ed

2、ition P 1 of October 2005 and will supersede EN 3155-035:2006 Descriptors: ENGLISH VERSION Aerospace series Electrical contacts used in elements of connection Part 035: Contacts, electrical, triaxial, size 08, female, type D, crimp, class R Product standard Srie arospatiale Contacts lectriques utili

3、ss dans les organes de connexion Partie 035 : Contacts lectriques triaxiaux, taille 08, femelles, type D, sertir, classe R Norme de produit Luft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 035: Elektrische triaxiale, Grsse 08, Buchsenkontakte, Typ D, crimpbar, Kla

4、sse R Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the exper

5、ts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by

6、 users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the

7、EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1 November 2010 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2010 by ASD-STAN prEN 3155-035:2010

8、 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Requirements characteristics 4 5 Designation . 13 6 Marking 13 7 Conditioning 13 8 Technical specification 13 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-

9、STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3155-035:2010 (E) 3 Introduction The electrical contacts defined in this standard are derived

10、 from and interchangeable with those of standard SAE AS 39029/95. They are also interchangeable with those of standard EN 3155-043. 1 Scope This standard specifies the required characteristics, tests and tooling applicable to female electrical triaxial contacts, size 08, type D, crimp, class R, used

11、 in element of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are defined in EN 3155-034 and EN 3155-042. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated referen

12、ces, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591 (all parts), Aerospace series Elements of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in el

13、ements of connection Part 001: Technical specification EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-034, Aerospace series Electrical contacts used in elements of connection Part 034: Contacts, electrical, triaxial

14、, size 08, male, type D, crimp, class R Product standard EN 3155-042, Aerospace series Electrical contacts used in elements of connection Part 042: Contacts, electrical, triaxial, size 08, male 042, type D, solder, class P Product standard EN 3155-043, Aerospace series Electrical contacts used in el

15、ements of connection Part 043: Contacts, electrical, triaxial, size 08, female 043, type D, solder, class P Product standard EN 3682-001, Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous Part

16、 001: Technical specification MIL-DTL-22520G, Crimping tools, terminal, hand or power actuated, wire termination, and tool kits general specification for 1)MIL-I-81969/14, Installing and removal tools, connector electrical contact, type III, class 2, composition B 1) 1) Published by: Department of D

17、efense (DOD), The Pentagon, Washington D.C. 20301, USA. prEN 3155-035:2010 (E) 4 SAE AS 39029/95, Contacts, electrical connector, concentric twinax, pin, size 8 (for DOD-C-83527 connector) 2)TR 6058, Aerospace series Cable code identification list 3)3 Terms and definitions For the purposes of this s

18、tandard, the terms and definitions given in EN 3155-001 apply. 4 Requirements characteristics 4.1 Specific characteristics Type D contacts are for application where contacts with a screening feature are requested and class R corresponds to an operating temperature range from 65 C to 150 C. 4.2 Dimen

19、sions and mass See Figure 1. Dimensions and tolerances are given in millimetres and apply after surface treatment. Mass of the contact: 6,9 g max. 2) Published as SAE National (US) Society of Automotive Engineers http:/www.sae.org/. 3) Published as ASD-STAN Technical Report at the date of publicatio

20、n of this standard by Aerospace and Defence Industries Association of Europe-Standardization (ASD-STAN), (www.asd-stan.org). prEN 3155-035:2010 (E) 5 aDiameter of outside after wiring bPoint of contact with a flat-ended gauge pin of diameter 5,54 0,005 cDiameter compatible with an outer pin diameter

21、 5,54 0,02 dPoint of contact with a flat-ended gauge pin of diameter 0,76 0,005 eDiameter compatible with a centre pin of diameter 0,76 0,013 fProtection of the entrance of the centre contact shall be ensured, either at insert level, or at contact level, by a restricted entry. Figure 1 Key Key 1 86,

22、491,4on ferrule 1 86,491,4on ferrule Figure 2 Ferrule for cable group A Figure 3 Ferrule for cable group B prEN 3155-035:2010 (E) 6 4.3 Marking by colour code Not applicable. 4.4 Material, surface treatment Outer body material (female) : copper alloy Intermediate contact (male) : copper alloy Center

23、 contact (female) : copper alloy Crimp ferrule : copper alloy Surface treatment : gold on appropriate undercoat, thickness of protection not specified, selective protection permitted. Dielectric : PTFE 4.5 Typical cables See Figure 4 and Table 1. Figure 4 Table 1 Dimensions of cable A B C Cable code

24、 group Permissible cable code according to TR 6058 min. max. max. Braid composition min. max. A 0,55 0,62 1,3 1 braid of 0,1 coated copper wire overall diameter: 3 mm max. 3 3,5 WJ 0,55 0,62 1,3 2 braid of 0,1 coated copper wire overall diameter: 3,5 mm max. 3,4 3,9 B WV 0,55 0,62 1,3 2 braid of 0,1

25、 coated copper wire. 1 high immunity tape overall diameter: 3,75 max. 3,6 4,1 prEN 3155-035:2010 (E) 7 4.6 Cable stripping and wiring method A Fit the supplied guide ring on the cable. Insulation should be stripped back. Slide crimp ring over cable. Key 1 0,5 mm to 1 mm B Comb braid and fold back ov

26、er crimp ring cut out fillers. Key 1 Blue core 2 White core C Strip conductors as shown. Key 1 Crimping D Position the blue conductor core in outer contact . Use tool M22520/2-01 locator EN4008-009. prEN 3155-035:2010 (E) 8 Key 1 Crimping E Feed the white conductor through the angled hole, fit insul

27、ator and position white conductor core in inner contact. Use tool M22520/2-01, locator M22520/2-37. F Fit split insulator around crimpbuckets. Ensuring flange is positioned at front face of contact. G Insure central insulator, intermediate contact and outer insulator are located inside the body . In

28、sert assembly into body. Key 1 Crimping H Crimp braid and outer jacket using tool M25520/5-01 and dies M22520/5-45 selector/cavity B. Length of crimping: 6 mm. prEN 3155-035:2010 (E) 9 4.7 Tooling 4.7.1 Crimping tools Conform to MIL-DTL-22520G, see Table 2. These selector numbers given in Table 2 sh

29、all be used for qualification of the contacts and in service, unless otherwise specified by the user. Table 2 Contact Crimping tool Positioner Position/cavity Centre M22520/2-01 M22520/2-37 5 Intermediate M22520/2-01 EN4008-009 5 Outer M22520/5-01 M22520/5-45 B 4.7.2 Insertion/Extraction tools Confo

30、rm to MIL-I-81969/14-06. 4.8 Tests Tests according to EN 2591-100, see Table 3. Table 3 Tests Applicable EN 2591- Designation of the test Not applicableAccording toEN 3155-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X X With cable code. 201 Contact resistance - low le

31、vel Contact Maximum contact resistance m Initial After tests Centre 15 30 Intermediate 15 30 Outer Not applicable continued prEN 3155-035:2010 (E) 10 Table 3 (continued) Applicable EN 2591- Designation of the test Not applicableAccording toEN 3155-001 Remarks X With cable code. 202 Contact resistanc

32、e at rated current Contact Maximum contact resistance m Rated current A (2503) C (15003) C Initial After testsAfter tests Centre 15 30 45 Intermediate 15 30 45 1 Outer 3 4 6 12 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 100 ns. Test duration: through

33、out the duration of tests EN 2591-402 and EN 2591-403. 206 Measurement of insulation resistance X Method C, mated contacts. Measurements between centre contact and intermediate and between intermediate contact and outer contact. At ambient temperature: 5 000 M At high temperature: 2 000 M at maximum

34、 specified temperature. 207 Voltage proof test X Method C Withstand voltage at sea level: 1 000 V r.m.s. between centre contact and intermediate contact and 500 V r.m.s. between intermediate contact and outer contact. Withstand voltage at altitude: 125 V r.m.s. at a pressure of 4,7 kPa (21 000 m) Le

35、akage current: 2 mA 212 Surface transfer impedance X 301 Endurance at temperature X Method B Duration : 1 000 h 305 Rapid change of temperature X TA (150 2) C TB ( 65 2) C 306 Mould growth X 307 Salt mist X continued prEN 3155-035:2010 (E) 11 Table 3 (concluded) Applicable EN 2591- Designation of th

36、e test Not applicableAccording toEN 3155-001 Remarks 315 Fluid resistance X See Table 4. According to EN 3682-001. 402 Shock X Method A, severity 300, see EN 3682-001, Figures 37, 38 and 39. 403 Sinusoidal and random vibration X According to EN 3682-001, Subclause 7.2.2. 406 Mechanical endurance X 4

37、17 X Cable according to TR 6058 code XY Tensile strength (crimped connection) Contact Tensile valuesin N min. Centre 36 Intermediate 36 Outer 113 418 Gauge insertion/extraction forces (female contacts) X Intermediate contacts. Gauge as described in Figure 5 and Table 4. Minimum extraction force N Ma

38、ximum insertion force N Gauge Initial After test Initial After test maximum NA NA 8,34 10 minimum 0,83 0,69 NA NA 501 Soft solderability X 503 Contact deformation after crimping X Cable size in accordance with Table 1. Intermediate contact concentricity tolerance shall not exceed 0,28 mm. Intermedia

39、te contact and outer body. Crimping zone shall not exceed 0,15 mm expansion. 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X prEN 3155-035:2010 (E) 12 4.9 Gauges Defined in Figure 5 and

40、Table 4. Dimensions and tolerances are in millimetres. Key 1 Ra0,15 m to Ra0,25 m 2 Radius Figure 5 Table 4 Used on Gauge A B Flat max. max. 0,775 0,77 0,2 Centre contact min. 0,754 0,749 0,2 max. 5,563 5,558 0,8 Outer contact min. 5,517 5,512 0,8 prEN 3155-035:2010 (E) 13 5 Designation EXAMPLE Desc

41、ription block CONTACT ELECTRICAL Identity block EN3155-035F08AB Number of this standard Type of contact: F female Contact size code Cable code group (see Table 1) Code for delivery mode (see Table 5) NOTE If necessary, the code I9005 shall be placed between the description block and the identity blo

42、ck. Table 5 Code Delivery mode A Without sleeve B With sleeve EN4530-005-1 C With sealing sleeve EN4530-005-2 6 Marking See EN 3155-001. 7 Conditioning The contacts are packaged and identified individually. Conditioning shall provide protection of the contacts against any eventual damage. Packaging

43、shall include: the manufacturers name; the designation defined in Clause 5; the manufacturers reference; the manufacturing date code (year-week). 8 Technical specification See EN 3155-001. prEN 3155-035:2010 (E) 14 APPENDIX AMENDMENT RECORD SHEET Issue Modified paragraph Modification summary Justification Draft 09/2009 4.2 Key d: 0,61 0,005 becomes 0,76 0,005 Key e: 0,61 0,013 becomes 0,76 0,013 Taping error NOTE Modifications to the last standard issue are indicated by a vertical line in the margin.