ASD-STAN PREN 3155-076-2010 Aerospace series Electrical contacts used in elements of connection Part 076 Contacts electrical male type A crimp class R Product standard (Edition P 1.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 3155-076 Edition P 1 April 2010 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: ENGLISH VERSION Aerosp

2、ace series Electrical contacts used in elements of connection Part 076: Contacts, electrical, male, type A, crimp, class R Product standard Srie arospatiale Contacts lectriques utiliss dans les organes de connection Partie 076 : Contacts lectriques, mles, type A, sertir, classe R Norme de produit Lu

3、ft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 076: Elektrische Stiftkontakte, Typ A, crimpbar, Klasse R Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Eur

4、ope - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that

5、 interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and

6、 transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 April 2010 Comments shoul

7、d be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2010 by ASD-STAN prEN 3155-076:2010 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms, definitions and abbreviations4 4 Requirements.4 5 Designation . 11 6 Marking

8、 11 7 Technical specification 11 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for

9、 Publication. prEN 3155-076:2010 (E) 3 Introduction The contacts defined by this standard are to be used in connectors defined by prEN 4644-001. 1 Scope This standard specifies the required characteristics, tests and tooling applicable to male contacts size 22, 20, 16, 12, 8 and 5, type A, crimp, cl

10、ass R, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated female contacts are defined in EN 3155-077. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated reference

11、s, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100, Aerospace series Elements of electrical and optical connection Test methods Part 100: General0FEN 3155-001, Aerospace series Electrical contacts u

12、sed in elements of connection Part 001: Technical specification EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-077, Aerospace series Electrical contacts used in elements of connection Part 077: Contacts, electrical,

13、 female, type A, crimp, class R Product standard 1)EN 3682-001, Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous Part 001: Technical specification EN 4644-001, Aerospace series Connector, ele

14、ctrical and optical, rectangular, modular, rectangular inserts, operating temperature 175 C continuous Part 001: Technical specification MIL-DTL-22520, Crimping tools, terminal, hand or power actuated, wire termination, and tool kits general specification for 2)MIL-DTL-22520/1, Crimping tools, termi

15、nal, hand, wire termination for wire barrel sizes 12 through 20 2)MIL-DTL-22520/2, Crimping tools, terminal, hand, wire termination for wire barrel sizes 20 through 28 2)MIL-I-81969, Installing and removal tools, connector electrical contact, general specification for 2)1) Published as ASD-STAN Pres

16、tandard at the date of publication of this standard by Aerospace and Defence Industries Association of Europe-Standardization (ASD-STAN), (www.asd-stan.org).2) Published by: Department of Defense (DoD), http:/www.defenselink.mil/. prEN 3155-076:2010 (E) 4 MIL-I-81969/1, Installing and removal tools,

17、 connector electrical contact, type 3, class 2, composition c MIL-I-81969/28, Installing and removal tools, connector electrical contact, type ii, class 1, composition c 3 Terms, definitions and abbreviations For the purposes of this standard, the terms, definitions and abbreviations given in EN 315

18、5-001 apply. 4 Requirements 4.1 Specific characteristics Type A contacts are for general application and class R corresponds to an operating temperature range from 65 C to 175 C. 4.2 Dimensions and mass Key 1 Area for colour band marking (see Table 2) 2 One hole N 3 Radius V 4 Radius U Figure 1 2 41

19、3prEN 3155-076:2010 (E) 5 Key 1 Area for colour band marking (see Table 2) 2 One hole N 3 Chamfer or radius Figure 2 Size 16, 12, 8 and 5 crimp barrel 23 1prEN 3155-076:2010 (E) 6 Table 1 Size Contact Barrel A B C D E F G H J K L 22 22 1,32 1,27 1,17 1,04 0,91 0,86 1,78 1,73 1,27 1,22 0,79 0,74 2,67

20、 2,62 0,86 0,81 50 40 - 10,80 10,64 20 20 1,73 1,68 1,45 1,35 1,17 1,12 2,13 2,08 1,83 1,78 1,04 0,99 2,84 2,74 0,86 0,81 50 40 - 11,30 11,15 16 16 2,62 2,57 2,26 2,06 1,73 1,68 3,35 3,30 2,91 2,86 1,61 1,56 2,84 2,74 1,22 1,17 50 40 2,77 2,72 12,32 12,12 12 12 3,84 3,78 3,63 3,43 2,59 2,49 4,78 4,7

21、2 3,86 3,81 2,39 2,34 2,84 2,74 1,22 1,17 50 40 4,01 3,94 12,32 12,12 8 8 6.71 6.65 6.30 6.09 4.70 4.59 8.01 7.95 5.56 5.51 3.62 3.58 6.34 6.08 0.83 0.76 - 7.01 6.95 13.06 12.95 5 5 6.50 6.42 5.65 5.54 4.65 4.57 7.01 6.93 6.38 6.32 4.55 4.49 2.82 2.69 1.19 1,13 50 40 - 12,16 12,04 Size Contact Barre

22、l M N P R S T U V Y Mass g 22 22 5,99 5,79 0,53 0,43 4,09 3,61 0,84 0,66 - 0,20 max 0.05 0.08 2,95 2,69 - 20 20 4,09 3,89 0,79 0,69 4,70 4,19 1,24 0,99 - 0,51 0,20 0.05 0.08 0,81 0,61 - 16 16 6,50 6,30 1,04 0,94 7,29 6,68 1,27 1,02 1,50 1,30 0,79 0,43 0.08 0.13 0,81 0,61 - 12 12 6,50 6,30 1,04 0,94

23、7,29 6,68 1,27 1,02 1,50 1,30 1,57 1,19 0.08 0.13 0,81 0,61 - 8 8 12.23 11.95 1.85 1.74 12.95 12.45 1,37 1,17 2.60 2.40 1.88 max - 0.10 1.34 1.08 - 5 5 12.12 11.89 1,10 0,89 10.62 10.36 1,60 1,40 - 1,75 1,30 - 0.10 2.50 2.10 - 4.3 Marking by colour code See Table 2. Table 2 Size Two bands according

24、to ISO 8843 Contact Barrel Band 1 Band 2 22 22 Green Green (optional) 20 20 Red Red (optional) 16 16 Blue Blue (optional) 12 12 Yellow Yellow (optional) 8 8 Red Not applicable 5 5 Not applicable Not applicable prEN 3155-076:2010 (E) 7 4.4 Material, surface treatment Body material: copper alloy Surfa

25、ce treatment: gold on appropriate undercoat, thickness of protection not specified, selective plating permitted. 4.5 Permissible cables See Table 3. Table 3 Size Size of conductors Contact Barrel AECMA CodeSection mm2AWG aRated test current A 22 22 004 002 001 0,4 0,25 0,15 22 24 26 5 3 2 20 20 006

26、004 002 0,6 0,4 0,25 20 22 24 7,5 5 3 16 16 012 010 006 1,2 1 0,6 16 18 20 13 11 7,5 12 12 030 020 3 2 12 14 23 17 8 8 090 12 8 46 5 8 090 050 12 9 8 10 80 aAWG Closest American Wire Gage. 4.6 Tooling 4.6.1 Crimping tools According to MIL-DTL-22520, see Table 4. The qualification selector numbers us

27、ed for crimping copper or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the user responsibility if the parameters in Table 4 are changed for service use. prEN 3155-076:2010 (E) 8 Table 4 Contact Cable size Tools M22520/1-01 Tools M22520/2-01 Tools M22520/23-01 Contact siz

28、e Barrel size AECMA code AWGaPositioner/ Locator Selector number Positioner/Locator Selector number Positioner/ Locator Die 001 26 3 002 24 3 22 22 003 22 Not applicable M22520/2-234 Not applicable 002 24 5 004 22 6 20 20 006 20 Not applicable M22520/2-087 Not applicable 006 20 4 010 18 5 16 16 012

29、16 M22520/1-026 Not applicable Not applicable 020 14 7 12 12 030 12 M22520/1-028 Not applicable Not applicable 8 8 090 8 Not applicable Not applicable TBD M22520/2-23050 10 5 5 090 8 Not applicable Not applicable TBD M22520/2-23aAWG Closest American Wire Gage. 4.6.2 Insertion / extraction tools Acco

30、rding to MIL-I-81969. See Table 5. Table 5 Size Contact Barrel Insertion tools Extraction tools 22 22 M81969/8-01 M81969/1-01 20 20 M81969/8-02 M81969/1-0216 16 M81969/8-03 M81969/1-03 12 12 Not applicable M81969/28-02 8 8 Not applicable M81969/14-06 5 5 Not applicable M81969/28-01 4.7 Cable stripin

31、g See Table 6. prEN 3155-076:2010 (E) 9 Table 6 Size Contact Cable Stripped length of cable 0,5 mm 22 22 3,5 20 20 4 16 16 6 12 12 6 8 8 10,00 / 12,30 5 5 9,60 / 10,10 4.8 Tests Test details to be in accordance with Table 7, EN 3155-001 and EN 2591-100. Table 7 Applicable EN 2591- Test Not applicabl

32、e According to EN 3155-001 Remarks 101 Visual examination X 102 Examination of dimension and mass X See 4.2 and 4.6. 201 Contact resistance Low level X 202 Contact resistance at rated current X 203 Electrical continuity at microvolt level X 204 Discontinuity of contacts in the microsecond range X 20

33、6 Measurement of insulation resistance X 207 Voltage proof test X 210 Electrical overload X 211 Capacitance X212 Surface transfert impedance X 213 Shielding effectiveness from 100 MHz to 1 GHz X 220 Contact / conductor joint ageing by temperature and current cycling X 221 Voltage Standing Wave Ratio

34、 (VSWR) X 222 Insertion Loss (I.L) X 223 Measurement of characteristic impedance (Zc) of a coaxial connector or contact X continued prEN 3155-076:2010 (E) 10 Table 7 (concluded) Applicable EN 2591- Test Not applicable According to EN 3155-001 Remarks 301 Endurance at temperature X T = (17505) C Dura

35、tion: 1 000 h 305 Rapid change of temperature X TA= (17505) C TB= ( 6505) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X 316 Ozone resistance X 319 Gastightness of solderless wrapped connections X 402 Shock X Method A severity 30 403 Sinusoidal and random vibration X Method B test curve

36、 3 level G 406 Mechanical endurance X 415 Test probe damage (female contact) X 416 Contact bending strength X417 Tensile strength (crimped connection) X 418 Gauge insertion/extraction forces (female contacts) X 424 Stripping force, solderless wrapped connections X 425 Unwrapping capability, solderle

37、ss wrapped connections X 501 Soft solderability X 502 Restricted entry X 503 Contact deformation after crimping X 507 Plating porosity X 508 Measurement of thickness of coating on contacts X 509 Adhesion of coating on contacts X 513 Magnetic permeability X 514 Solderability of contacts with self con

38、tained solder and flux X prEN 3155-076:2010 (E) 11 5 Designation EXAMPLE Description block CONTACT ELECTRICAL Identity block EN3155076M2020 Standard number Type of contacts M: male contact crimp P: male contact pc tail Contact size (see Table 1) Barrel size (see Table 1) NOTE If necessary the originator code I9005 should be placed between the description block and the identity block. 6 Marking See EN 3155-001. 7 Technical specification See EN 3155-001.