ASD-STAN PREN 3373-007-2010 Aerospace series Terminal lugs and in-line splices for crimping on electrical conductors Part 007 Nickel plated aluminium terminal lugs for crimping on.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3373-007 Edition P 1 November 2010 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors:

2、ENGLISH VERSION Aerospace series Terminal lugs and in-line splices for crimping on electrical conductors Part 007 : Nickel plated aluminium terminal lugs for crimping on nickel plated aluminium cable for inch series studs Product standard Srie arospatiale Cosses et prolongateurs pour sertissage sur

3、conducteurs lectriques Partie 007 : Cosses en aluminium nickel pour sertissage sur cable en aluminium nickel, pour bornages en inches Norme de produit Luft- und Raumfahrt Kabelschuhe und Verlaengerungen fuer das Crimpen an elektrischen Leifungen Tell 007 : Kabelschuhe aus vernickeltem Aluminium fr d

4、as Crimpen auf Kabeln aus dem selben Material bestimmt fr Inch-Serienklemmen Produkt Norm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the Eu

5、ropean Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, wi

6、thout re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN nationa

7、l members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1 November 2010 Comments should be sent within six months after the date of publication to

8、ASD-STAN Electrical Domain Copyright 2010 by ASD-STAN prEN 3373-007:2010 (E) 2 Contents Page Foreword2 1 Scope 3 2 Normative reference 3 3 Terms and definitions .3 4 Characteristics.3 5 Designation 8 6 Quality assurance8 7 Requirements and tests 9 8 Application tools9 9 Marking 11 10 Packaging 11 Fo

9、reword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3373-007:2010 (E

10、) 3 1 Scope This product defines the characteristics of nickel plated aluminium terminal lugs for crimped connection on nickel plated aluminium conductors. This terminal is delivered blocked with plastic cap and with factory installed Oring and the barrel internal part is coated with a special greas

11、e which should not be removed before crimping on cable. This standard should be used in conjunction with EN 3373-001. 2 Normative reference The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated ref

12、erences, the latest edition of the referenced document (including any amendments) applies. EN 2424, Aerospace series Marking of aerospace products EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification EN 3373-002, Aerosp

13、ace series Terminal lugs and in-line splices for crimping on electric conductors Part 002: General and list of product standard 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3373-001 and the following apply. 4 Characteristics 4.1 Operating temperatu

14、re The operating temperature is 65 C to 150 C. 4.2 Dimensions and masses 4.2.1 General Dimensions and masses see Tables 1 and 2. The indicated dimensions and masses are mandatory,other dimensions are at the discretion of the manufacturer. Dimensions and tolerances are in millimetres. prEN 3373-007:2

15、010 (E) 4 4.2.2 External dimensions See Figure 1 and Table 1. Key 1 Dust cap 2 Chamfer 1 45 3 Chamfer 0,3 45 4 Marking on this area (see Clause 9) 5 Chamfer 1 45 if S Figure 1 prEN 3373-007:2010 (E) 5 Table 1 C D E F G H I L S T Item Admissible cable gauge Admissible stud diameter Stud 0,30 602 9,52

16、 3/8 9,6 15,5 28,0 24,0 11,0 59,0 604 6,35 1/4 6,4 605 4,83 # 10 4,9 606 4,17 # 8 4,2 11,5 21,0 17,0 8,0 52,0 607 AWG 6 EN 140 6,35 1/4 6,4 28,0 14,0 3,0 59,0 10,0 12,0402 9,52 3/8 9,6 403 7,94 5/16 8,0 15,530,024,0 11,03,462,0 404 11,5 23,0 17,6 8,0 4,055,0 405 6,35 1/4 6,4 15,5 30,0 24,0 11,0 3,4

17、62,0 406 AWG 4 EN 220 4,83 # 10 4,9 11,5 23,0 17,6 8,0 4,0 55,0 11,0 302 AWG (3) EN 280 6,35 1/4 6,4 28,0 24,0 11,015,0 4,6 66,0 13,0 14,0202 9,52 3/8 9,6 203 7,94 5/16 8,0 204 6,35 1/4 6,4 33.0 28.0 10.0 19,0 80,0205 AWG 2 EN 340 4,83 # 10 4,9 16,530,9 25,9 7,9 77,914,015,0102a 7,94 5/16 8,0 28,0 2

18、3,079,5 103 6,35 1/4 6,4 104 AWG (1) EN 420 9,52 3/8 9,6 31,0 25,0 10,0 77,0 15,0 17,0020 9,52 3/8 9,6 030 7,94 5/16 8,0 040 AWG 0 EN 530 6,35 1/4 6,4 19,535,0 27,0 9,0 23,0 89,0 16,0 18,0003 7,94 5/16 8,0 40,0 30,0 13,0 None 94,0 None 005 AWG 00 EN 680 9,523/89,624,038,0 28,0 11,0 None 5,0 92,5 Non

19、e 20,0Tolerances: JS13aSee Figure 3. prEN 3373-007:2010 (E) 6 4.2.3 Internal dimensions and mass See Figure 2 and Table 2. All inner diameters are unplated Key 1 Special grease location 2 O-ring location 3 Thread Figure 2 prEN 3373-007:2010 (E) 7 Table 2 J K M N P R U V Thread O-Ring Mass (Ref.) x I

20、D g Item Admissible cable gauge max. 602 10,3 604 9,1 605 9,2 606 9,3 607 AWG 6 EN 140 8,0 7,0 13,0 9,0 6,5 5,8 28,0 M8 x 1 1,8 x 5,3 10,6 402 15 403 14 404 13,2 405 15,2 406 AWG 4 EN 220 9,0 8,0 14,0 10,0 7,5 7,0 30,0 M9 x 1 1,8 x 6,1 13,4 302 AWG 3 EN 280 9,0 8,0 14,0 10,5 8,0 7.5 32.5 M10 x 1 1,8

21、 x 6,7 18,4 202 23,5 203 23,7 204 24 205 AWG 2 EN 340 12,011,017,11,48.68.140,0M11 x 11,8 x 7,6519 102a32,7 103 28 104 AWG 1 EN 420 12,0 11,0 17,0 12,4 9,5 9,0 40.5 M12 x 1 1,8 x 8,627,5 020 34,5 030 34,7 040 AWG 0 EN 530 14,0 11,0 20,0 2,2 13,8 10,8 10.4 42.5 M14 x 1 1,8 x 10 35 003 005 AWG 00 EN 6

22、80 15,0 12,0 22,5 3,0 17,0 13,3 13,0 52,0 M16 x 1 2,5 x 12,5 42 Tolerances: JS13aSee Figure 3. prEN 3373-007:2010 (E) 8 4.2.4 Configuration of size code No. 102 See Figure 3. Refer to Tables 1 and 2 for other dimensions. Figure 3 4.3 Material Aluminium alloy. 5 Designation EXAMPLE Description block

23、TERMINAL LUG Identity block EN3373-007-602 Number of this standard Item code (see Tables 1 and 2) NOTE If necessary, the code I9005 may be placed between the description block and the identity block. 6 Quality assurance In accordance with EN 3373-001. prEN 3373-007:2010 (E) 9 7 Requirements and test

24、s According to EN 3373-001. 8 Application tools 8.1 Crimping on the strands See Figure 4 and Table 3 Punch configuration Die configuration Figure 4 prEN 3373-007:2010 (E) 10 Table 3 Cable size Stripping length E P R 1 H 2 L 6 15 13,0 16,50 5,00 14 4 16 14,5 17,00 5,80 11,90 16,70 3 18 17,0 17,35 6,5

25、5 19,00 2 18,0 17,95 7,55 11,05 21,00 1 23 18,10 7,55 0 22 19,0 18,85 8,05 11,15 30 21,05 00 27 21,0 21,40 10,00 20 11,40 36 21,00 Tolerances: JS13 8.2 Crimping for insulation support (hexagonal form) NOTE Two identical dies have to be used to crimp. Figure 5 prEN 3373-007:2010 (E) 11 Table 4 Cable

26、size A B C D E 6 12 6 5,20 8 4 3 14 7 6,05 9 2 15 7,5 6,50 13 1 17 8,5 7,36 0 18 9 7,80 15 00 20 10 8,65 20 32 Tolerance: JS13 9 Marking The conductor AWG range and manufacturers monogram as per EN 2424 style F shall be embossed in place shown on Figure 1. 10 Packaging The packing is to be marked with EN designation, manufacturers name, part number, date of manufacture and batch number.