ASD-STAN PREN 3660-009-2005 Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 009 Cable outlet style J straight sealed f.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 3660-009 Edition P 1 October 2005 PUBLISHED BY THE AEROSPACE AND DEFENSE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8111 - www.asd-stan.orgICS: 49.060 Descriptors: Aircraft industry,

2、 aircraft equipment, element of electrical connection, electrical connector,characteristic, test, quality assurance, marking, packing, storage ENGLISH VERSION Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 009: Cable outlet, style J, str

3、aight, sealed, for heat shrinkable boot Product standard Srie arospatiale Accessoires arrires pour connecteurs circulaires et rectangulaires lectriques et optiques Partie 009 : Adaptateur, style J, droit, tanche, pour pice moule thermortractable Norme de produit Luft- und Raumfahrt Endgehuse fr elek

4、trische und optische Rund- und Rechtecksteckverbinder Teil 009: Endgehuse, Bauform J, gerade, abgedichtet, fr wrmeschrumpfende Bauteile Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The European Association of Aerospace Industries - Standardi

5、zation). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this pre-standard, the technical content shall not be changed to an extent that interchangeab

6、ility is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformatio

7、n to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 October 2005 Comments should be sent wi

8、thin six months after the date of publication to ASD-STAN Electrical Domain Copyright 2005 by ASD-STAN prEN 3660-009:20052 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD

9、-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Contents Page 1 Scope . 3 2 Normative references 3 3 Terms and definitions . 3 4 Characteristics 3 5 Designation. 10 6 Marking 10 7 Technical specification 10 prEN 3660-009:20053 1 Scope This prod

10、uct standard defines a range of cable outlets, style J, straight, sealed, light duty, for heat shrinkable boots, (non-conductive or conductive), for use under the following conditions: Associated electrical connector(s) : EN 3660-002 Temperature range, Class N : 65 C to 200 C Class W : 65 C to 175 C

11、 Class K : 65 C to 260 C Class R : 65 C to 200 C 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including an

12、y amendments) applies. EN 2591*, Aerospace series Elements of electrical and optical connection Test methods General. EN 3660-001, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 001: Technical specification.1)EN 3660-002, Aerospace serie

13、s Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards.1)AS 85049A, Connector accessories, electrical general specification for.2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3

14、660-001 apply. 4 Characteristics 4.1 Dimensions and mass For dimensions and mass, see Figure 1 and Table 1. For interface dimensions see 4.2. Dimensions are in millimetres. And all its parts quoted. 1) Published as AECMA Prestandard at the date of publication of this standard. 2) Published by: Depar

15、tment of Defense (DOD), the Pentagon, Washington, DC 20301, USA prEN 3660-009:20054 3,5 0,2E54 6BC Z YXDG1,000,38132Key 1 A thread 2 N teeth 3 Manufacturers mark and part number 4 Three equally spaced holes large enough to fit safety wire of maximum diameter 0,8 mm 5 Knurled manufacturers option 6 M

16、edium diamond knurl NOTE Coupling nut to be captive on cable outlet body but free to rotate. Figure 1 Table 1 A B C D E G X Y Z Mass max. Shell size Thread Classes Classe class 2B 0 1,14+ 0,64 0 0 0,56 max. max. + 0,200 max. min. N, R & W K inches mm mm mm mm mm mm mm mm g g 08 0.500-20 UNF 15,67 12

17、,74 7,75 30,20 11,2 1,12 13,54 6,35 6,0 18,0 10 0.625-24 UNEF 18,64 15,88 7,75 30,20 11,2 1,12 15,37 9,02 7,5 22,5 12 0.750-20 UNEF 21,79 19,05 7,75 30,20 11,2 1,12 19,66 12,47 10,0 30,0 14 0,875-20 UNEF 24,99 22,23 7,75 30,20 11,2 1,12 21,29 14,35 12,0 36,0 16 1.000-20 UNEF 28,24 25,40 7,75 30,20 1

18、1,2 1,12 24,46 17,53 15,5 46,5 18 1.063-18 UNEF 30,94 27,00 7,75 30,20 11,2 1,12 26,47 19,53 17,0 51,0 20 1.188-18 UNEF 34,16 30,18 7,75 30,20 11,2 1,75 30,91 22,71 20,0 60,0 22 1.313-18 UNEF 37,29 33,35 7,75 30,20 11,2 1,75 34,42 25,88 24,5 73,5 24 1.438-18 UNEF 40,46 36,53 7,75 30,20 11,2 1,75 36,

19、65 28,80 42,5 127,5 28 1.750-18 UNS 50,01 44,45 11,86 38,40 11,2 1,75 43,41 34,77 55,5 166,5 prEN 3660-009:20055 4.2 Interface dimensions 4.2.1 Associated connector See EN 3660-002. 4.2.2 Variant A Standard AS85049 interface See Figure 2, Figure 3 and Table 2. All dimensions in millimetres. 1.200.51

20、0.630.250.25 max.Figure 2 Figure 3 Table 2 A B C0 0,38 + 0,38 0 0 0,25 Shell size mm mm mm N Number of teeth 08 9,14 7,59 6,86 12 10 12,55 11,00 9,53 15 12 15,50 13,94 12,98 21 14 18,67 17,12 14,86 24 16 21,84 20,29 18,03 30 18 23,27 22,07 20,04 33 20 26,44 25,25 23,22 36 22 29,62 28,42 26,39 39 24

21、32,80 31,60 29,31 42 28 38,40 37,31 35,28 54 prEN 3660-009:20056 4.2.3 Variant B Modified AS85049 interface See Figure 4, Figure 5 and Table 3. All dimensions in millimetres FGHJFigure 4 Figure 5 Class K only Table 3 F G H JRef + 0,13 0 + 0,18 0 0 0,25 Shell size mm mm mm mm N Number of teeth 08 11,

22、10 9,17 6,68 6,86 12 10 14,53 11,10 9,35 9,53 15 12 17,45 14,83 12,62 12,80 21 14 20,62 17,22 15,98 14,86 24 16 23,80 20,55 17,73 17,93 30 18 25,20 22,48 21,46 20,04 33 20 28,37 25,53 25,02 23,22 36 22 31,55 29,01 27,61 26,39 39 24 34,72 32,46 31,62 29,31 42 28 42,75 38,91 37,97 35,28 54 4.3 Materia

23、l and finish Material/Finish Class N : Aluminium/Electroless Nickel Material/Finish Class W : Aluminium/Olive Drab Cadmium Plate Material/Finish Class K : Stainless steel/Passivated Material/Finish Class R : Aluminium/Black anodized prEN 3660-009:20057 4.4 Assembly torque These torque values are int

24、ended for installation use only. See Table 4. Table 4 Shell size Torque Nm 0,5 08 4,5 10 4,5 12 4,5 14 4,5 16 4,5 18 4,5 20 9,0 22 9,0 24 9,0 28 10,04.5 Coupling thread strength torques These torque values are for test purposes, see EN 2591-420 and Table 5. Table 5 Shell size Torque Nm 0,5 08 15,5 1

25、0 5,5 12 5,5 14 5,5 16 5,5 18 5,5 20 11,0 22 11,0 24 11,0 28 12,0prEN 3660-009:20058 4.6 Tests Test details to be in accordance with Table 6 and EN 3660-001, Clause 9. Qualification to be in accordance with EN 3660-001. Table 6 EN 2591- Test No. Title Not applicable Applicable see EN 3660-001 Partic

26、ulars 101 Visual examination X 102 Examination of dimensions and mass X See 4.1. 205 Housing (shell) electrical continuity X Class K 5.0 m max. Variants N & W 2.5 m max. 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX 301 Endurance at temperature X Classes N, W & R only b. 305 Rapid change

27、 of temperature X 306 Mould growth X See EN 3660-001. 307 Salt mist X Cable outlet not fitted to a connector and suspended with a non-metallic cord. Duration: Classes N, K, & R 48 h Class W 500 h 308 Sand and dust X 314 Immersion at low air pressure X 315 Fluid resistance X 316 Ozone resistance X 31

28、7 Flammability X 318 Fire-resistance X 402 Shock X Method A. Severity: 100 g No. of shocks: One in each direction in two perpendicular axes, i.e. four shocks. Visual examination only. No visual damage. continued prEN 3660-009:20059 Table 6 (concluded) EN 2591- Test No. Title Not applicable Applicabl

29、e see EN 3660-001 Particulars 403 Sinusoidal and random vibration X Method B. Figure 3. Level J Duration: 8 h in each of two axes. Test performed: on one group: 50 % of time at 65 C 50 % of time at ambient temperature on a second group: 100 % of time at maximum temperature of class under test. Visua

30、l examination only. No visible damage. 406 Mechanical endurance X 408 Mating and unmating forces X 420 Mechanical strength of rear accessories X Phase A only. Torque as specified in 4.4. 422 Locking wire hole strength X 513 Magnetic permeability X Not fitted to a connector. Max values Classes N, R &

31、 W 2,0 Class K 2,5 a1 GHz to 10 GHz under consideration. bClass K to be subjected to prEN 2591-301 only where non-metallic components are used. prEN 3660-009:200510 5 Designation EXAMPLE 1 Description block CABLE OUTLET Identity block EN3660-009XXXX Number of this standard Material/Finish class (See

32、 4.3) Shell size Variant A Standard AS85049 interface B Modified AS85049 interface EXAMPLE 2 EN3660-009W08A Style J cable outlet, straight, for heat shrinkable boot, aluminium, olive drab cadmium plate, shell size 08, standard interface. NOTE 1 No gaps are required between sections in the part number when printed. NOTE 2 If necessary, the code I9005 may be placed between the description block and the identity block. 6 Marking See Figure 1 and EN 3660-001. 7 Technical specification See EN 3660-001.