ASD-STAN PREN 3660-035-2015 Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 035 Cable outlet style K 90 for heat shrin.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3660-035 Edition P 1 September 2015 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: 49.060 Descriptors: Aero

2、space industry, aerospace equipment, element of electrical connection, electrical contact, characteristics, test, quality assurance, marking ENGLISH VERSION Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 035: Cable outlet, style K, 90, f

3、or heat shrinkable boot, shielded, sealed for EN 3645 Product standard Srie arospatiale Accessoires arrire pour connecteurs circulaires et rectangulaires lectriques et optiques Partie 035 : Raccord, coud 90, blind, tanche, type K, pour manchon thermortractable, auto-frein pour EN 3645 Norme de produ

4、it Luft- und Raumfahrt Endgehuse fr elektrische und optische Rund- und Rechtecksteckverbinder Teil 035: Endgehuse, Bauform K, 90, fr wrmeschrumpfende Bauteile, Schirmanschlu, abgedichtet, selbstsichernd fr EN 3645 Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibi

5、lity of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this

6、Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (

7、prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting w

8、ith the EN. Edition approved for publication 1er September 2015 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2015 by ASD-STAN prEN 3660-035:2015 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms and definition

9、s .3 4 Characteristics .4 5 Designation . 17 6 Marking 17 7 Technical specification 17 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General P

10、rocess Manual, this standard has received approval for Publication. prEN 3660-035:2015 (E) 3 1 Scope This product standard defines a range of cable outlets, style K, 90, shielded, sealed for heat shrinkable boot, for use with memory metal rings under the following conditions. The mating connectors a

11、re listed in EN 3660-002. NOTE Class N in EN 3660-001 cross refers to Class F in EN3660-035. Temperature range, Class N(F) : 65 C to 200 C (See note above) Class K : 65 C to 200 C Class W : 65 C to 175 C Class T : 65 C to 175 C (Nickel PTFE plating) Class Z : 65 C to 175 C (Zinc nickel plating) Asso

12、ciated electrical accessories : EN 3660-034 memory metal rings (for shield termination backshells). These cable outlets are designed for termination of overall shielding braid or individual cable shields. They accommodate/permit the termination of heat shrinkable boots. 2 Normative references The fo

13、llowing documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*,

14、 Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3645 (all parts), Connectors, electrical, circular, scoop-proof, triple start threaded coupling operating temperature 175 C or 200 C continuous EN 3660-001, Aerospace series Cable outlet accessories for

15、 circular and rectangular electrical and optical connectors Part 001: Technical specification EN 3660-002, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards EN 3660-034, Aerospace series Cable outlet accessor

16、ies for circular and rectangular electrical and optical connectors Part 034: Memory metal rings for the attachment of screens Product standard 1) EN 3909, Aerospace series Test fluids and test methods for electric components and sub-assemblies IEC 60529, Degrees of protection provided by enclosures

17、(IP Code) AS85049, Connector accessories, electrical general specification for- 2) A-A-59569, Braid, wire (copper, tin-coated, silver-coated, or nickel coated, tubular or flat) * All its parts quoted in this standard. 1) Published as ASD-STAN Prestandard at the date of publication of this standard.

18、http:/www.asd-stan.org/ 2) Published by: SAE National (US) Society of Automotive Engineers. http:/ www.sae.org/ prEN 3660-035:2015 (E) 4 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3660-001 apply. 4 Characteristics 4.1 Dimensions and mass For dime

19、nsions and mass, see Figures 1, 2 and 3 and Tables 1, 2, 3 and 4. For cable entry dimensions, see 4.2. Dimensions are in millimetres. prEN 3660-035:2015 (E) 5 Key 1 O-ring 2 Thread C 3 Marking 4 Three equally spaced holes 1 mm diameter for locking wire 5 Straight knurl, pitch manufacturers option 6

20、EN 3660-034 memory metal ring NOTE Valley of start tooth to be at vertical centre line of accessory at position shown: Within 3 for shell sizes 09-13 Within 2 for shell sizes 15-19 Within 1 for shell sizes 21 and larger Bend radius to be determined by method of manufacture. Cable outlets may be manu

21、factured as cast, fabricated or machined (manufacturers option). No sharp edges/burrs permissible on internal surfaces/joints. Surface finish of on all internal surfaces. Figure 1 Cable outlet 1,6 m max. prEN 3660-035:2015 (E) 6 Table 1 Fixed dimensions of shell Dimensions in millimetres Shell size

22、Entry size Cable dia. (ref) C Thread B D E W max. max. max. min. max. max. 09 04 5,4 M12 1,0-6H 19,1 27,9 14,5 31,2 11 07 9,4 M15 1,0-6H 21,6 30,5 14,5 36,1 13 08 10,8 M18 1,0-6H 25,4 32,0 14,5 37,6 15 10 13,5 M22 1,0-6H 29,2 34,0 14,5 40,6 17 12 16,2 M25 1,0-6H 31,8 35,6 14,5 43,9 19 14 18,9 M28 1,

23、0-6H 35,6 36,8 14,5 47,0 21 16 21,6 M31 1,0-6H 38,1 38,4 14,5 50,8 23 18 24,3 M34 1,0-6H 41,9 39,9 14,5 54,1 25 20 27,0 M37 1,0-6H 44,5 42,4 14,5 57,2 Table 2 Mass for classes K, N(F), W, T and Z Mass in grams Shell size code End-fitting size code Classes 04 05 06 07 08 10 12 14 16 18 20 09 13,25 N(

24、F),T,W,Z 36,60 K 11 16,40 17,40 18,75 N(F),T,W,Z 45,45 48,20 52,00 K 13 20,20 22,65 25,95 N(F),W,Z, 56,00 62,75 71,90 K 15 24,65 27,15 30,55 34,50 N(F),T,W,Z 68,30 75,25 84,70 95,60 K 17 30,20 33,70 37,50 40,80 N(F),T,W,Z 83,70 93,40 103,90 113,10 K 19 35,65 38,40 42,20 50,50 N(F),T,W,Z 98,80 106,40

25、 116,90 139,90 K 21 40,50 47,50 57,50 N(F),T,W,Z 112,20 131,60 159,30 K 23 49,10 57,00 67,10 N(F),T,W,Z 136,05 157,90 185,90 K 25 57,30 66,60 78,10 N(F),T,W,Z 158,75 184,50 216,40 K prEN 3660-035:2015 (E) 7 4.2 Cable entry dimensions See Figure 2 and Table 3. Key 1 See detail section A A for surface

26、 dimensions Figure 2 Cable entry prEN 3660-035:2015 (E) 8 Table 3 Dimensions in millimetres Cable outlet code A B C D 0,25 0,5 min. max. 0,5 0,2 0 04 6,4 9,39 9,56 14,0 1,12 05 7,9 10,97 11,13 15,5 1,12 06 9,5 12,57 12,73 17,1 1,12 07 11,1 14,12 14,31 18,7 1,12 08 12,7 15,72 15,91 20,3 1,12 10 15,9

27、18,84 19,11 23,5 1,12 12 19,1 22,02 22,28 26,7 1,75 14 22,2 25,17 25,46 29,8 1,75 16 25,4 28,34 28,63 33,0 1,75 18 28,6 31,52 31,81 36,2 1,75 20 31,8 34,69 34,98 39,4 1,75 a The cable outlet shall be selected in accordance with the maximum diameter of the cable bundle, see Table 1. 4.3 Associated co

28、nnectors See EN 3660-002. 4.4 Standard AS85049 interface See Figure 3 and Table 4. All dimensions are in millimetres. prEN 3660-035:2015 (E) 9 Detail A Key 1 See detail A Figure 3 Interface Table 4 Dimensions in millimetres Shell size A B N Number of teeth 0 0,15 min. 09 10,57 7,50 12 11 13,56 10,80

29、 16 13 16,58 13,80 20 15 20,57 16,90 24 17 23,57 20,10 28 19 26,57 22,80 32 21 29,57 26,00 36 23 32,56 29,10 40 25 35,56 32,30 44 prEN 3660-035:2015 (E) 10 4.5 Material and finish NOTE Class N in EN 3660-001 cross refers to Class F in EN3660-035. Material/Finish Class N(F) : Aluminium/Nickel plated

30、(See note above) Material/Finish Class K : Stainless steel/Passivated Material/Finish Class W : Aluminium/Olive drab cadmium plated Material Finish Class T : Aluminium (Nickel PTFE plated) Material/ Finish Class Z : Aluminium (Zinc nickel plated) 4.6 Assembly torque These torque values are intended

31、for installation use only, see Table 5. Table 5 Shell size Assembly torque max. Nm Class K Classes N(F), T, W and Z 09 6,3 6,3 11 8,6 8,6 13 12,2 12,2 15 13,1 13,1 17 13,1 13,1 19 13,1 13,1 21 15,4 15,4 23 15,4 15,4 25 15,4 15,4 4.7 Tests 4.7.1 Tests according to EN 2591-100 Test details to be in ac

32、cordance with Table 6, EN 3660-001 and EN 2591-100. Qualification to be in accordance with EN 3660-001. prEN 3660-035:2015 (E) 11 Table 6 Tests (1 of 5) EN 2591- Designation on the test Not applicable Applicable see EN 3660-001 Details 101 Visual examination X 102 Examination of dimensions and mass

33、X See 4.1 and 4.2. 205 Housing (shell) electrical continuity X Cable outlet Connector connection. Measured from connector, through backshell to braid. Class N(F): 5 m Class W : 10 m Class K : 20 m Class T : 10 m Class Z : 10 m 212 Surface transfer impedance (from 100 MHz to 1 GHz) a X Frequency Zt (

34、m) MHz Class N(F) Classes T, W, Z Class K 0,1 5 10 20 1 5 10 20 10 7 15 30 30 10 20 40 100 20 40 80 Test mounting as per 4.7.2. The Zt values correspond to the total surface impedance of the assembly. Test shall be achieved with a same size and class couple connectors EN 3645 (series) than the acces

35、sory. prEN 3660-035:2015 (E) 12 Table 6 Tests (2 of 5) EN 2591- Designation on the test Not applicable Applicable see EN 3660-001 Details 212 Shielding effectiveness from 100 MHz to 1 GHz X Test shall be achieved with a same size and class couple connectors EN 3645 (series) than the accessory. Use T

36、able 5 for assembly. Frequency Minimum attenuation Classes N(F), T, W and Z Class K MHz dB dB 100 90 80 200 88 75 300 88 73 400 87 71 800 85 66 1 000 85 65 214 Lightning Strike, current and voltage pulse X Current Pulse All Classes Level D (10 kA waveform 2) Use Table 5 values for the assembly. Refe

37、r to EN 3660-001 for detail of mounting method. Housing shell continuity values to be measured between the receptacle flange and heatshrink boot lip groove on the accessory. It is acceptable for visual appearance to be affected where it is as a direct result of the test application. After conditioni

38、ng housing shell continuity values may increase 100 % from pre-tested values. 301 Endurance at temperature X prEN 3660-035:2015 (E) 13 Table 6 Tests (3 of 5) EN 2591- Designation on the test Not applicable Applicable see EN 3660-001 Details 305 Rapid change of temperature X Method 2 TA TB T1 Classes

39、 5 0 0 5 C C min. N(F) 200 65 30 K 260 65 30 T 175 65 30 W 175 65 30 Z 175 65 30 306 Mould growth X See EN 3660-001. 307 Salt mist X Cable outlet not fitted to a connector and suspended with non-metallic cord. Duration: Class N(F) 48 h Class W 500 h Class K 500 h Class T 500 h Class Z 500 h Shell co

40、ntinuity shall not exceed those defined in Housing shell electrical continuity. N/A Sealing X Test in accordance with IEC 60529 Rating IP67. Requirement Visually inspect for signs of moisture ingress. 314 Immersion at low air pressure X 315 Fluid resistance X Fluids as defined in EN 3909. 316 Ozone

41、resistance X 317 Flammability X 318 Fire-resistance X prEN 3660-035:2015 (E) 14 Table 6 Tests (4 of 5) EN 2591- Designation on the test Not applicable Applicable see EN 3660-001 Details 402 Shock X Method A Severity: 300 No. of shocks: One in each direction in three (3) perpendicular axes, i.e. six

42、(6) shocks Use Table 5 values for the assembly. For mounting method, please refer to EN 3660-001. When tested the connector accessories shall not be damaged, nor shall there be any loosening of parts during exposure to shock. Monitoring discontinuity is not required. 403 Sinusoidal and random vibrat

43、ion X Method B. Figure 3 and Table 2. Level J Duration: Eight (8) hours at ambient temperature. In each of three (3) axes. Use Table 5 values for the assembly. For mounting method, please refer to EN 3660-001. When tested the connector accessories shall not be damaged, nor shall there be any looseni

44、ng of parts during vibration. The coupling nut shall be within 2,25/ 1,12 Nm of the initial value after vibration. There shall be no reduction in the electrical continuity readings post vibration test. 406 Mechanical endurance X 30 cycles prEN 3660-035:2015 (E) 15 Table 6 Tests (5 of 5) EN 2591- Des

45、ignation on the test Not applicable Applicable see EN 3660-001 Details 420 Mechanical strength of rear accessories X Method Phase A Shell size Bending moment Classes N(F), T, W and Z Class K Nm Nm 09 6,20 6,80 11 10,20 14,70 13 20,30 30,50 15 22,60 33,90 17 28,20 41,80 19 31,60 47,40 21 33,90 50,90

46、23 39,50 58,80 25 42,90 64,40 Tensile test X In accordance with 4.7.3 422 Locking wire hole strength X 423 Accessory Thread strength X Shell size Classes N(F) T, W and Z Class K Nm Nm 09 5,64 8,47 11 5,64 11,30 13 5,64 15,82 15 5,64 16,95 17 5,64 16,95 19 5,64 16,95 21 11,30 19,77 23 11,30 19,77 25

47、11,30 19,77 513 Magnetic permeability X a 1 GHz to 10 GHz under consideration. prEN 3660-035:2015 (E) 16 4.7.2 Special tests Surface transfer impedance / shielding effectiveness set-up See Figure 4. Key 1 50 termination load 2 Injection line 3 Semi-rigid cable 4 To signal generator 5 N-type connecto

48、r 6 30 mm of 93 % minimum coverage braid to be terminated with a metal tinel ring to the backshell. This braid will then be mechanically terminated and soldered to a suitable machined tubular interface which is fitted to N-type connector. 7 Machined interface adaptor (shielding tube) to terminate between the bac