ASD-STAN PREN 3660-063-2014 Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 063 Cable outlet style K straight for heat.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3660-063 Edition P 2 April 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONRue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: 49.060 Supersedes edition P 1

2、of December 2008 and will supersede EN 3660-063:2009Descriptors: Aerospace industry, aerospace equipment, element of electrical connection, electrical contact, characteristics, test, quality assurance, marking ENGLISH VERSION Aerospace series Cable outlet accessories for circular and rectangular ele

3、ctrical and optical connectors Part 063: Cable outlet, style K, straight, for heat shrinkable boot, shielded, sealed, self-locking for EN 3645 Product standard Srie arospatiale Accessoires arrire pour connecteurs circulaires et rectangulaires lectriques et optiques Partie 063 : Raccord type K, droit

4、, blind, tanche, pour manchon thermortractable, auto-frein pour EN 3645 Norme de produit Luft- und Raumfahrt Endgehuse fr elektrische und optische Rund- und Rechtecksteckverbinder Teil 063: Endgehuse, Bauform K, gerade, fr wrmeschrumpfende Bauteile, Schirmanschlu, abgedichtet, selbstsichernd fr EN 3

5、645 Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts

6、 of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by u

7、sers and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN

8、 the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1stApril 2014 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 3660-063:2014 (E)

9、 2 Contents Page Foreword . 2 1 Scope 3 2 Normative references 3 3 Terms and definitions . 4 4 Characteristics 4 5 Tests . 10 6 Designation 17 7 Marking . 17 8 Technical specification . 17 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After i

10、nquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3660-063:2014 (E) 3 1 Scope This product standard defines a range of cable outlets, style K, straight, shielded, sealed, self

11、-locking (anti-rotational), heat shrinkable boot, and / or metallic bands for use under the following conditions: Associated electrical connector(s) : EN 3660-002. NOTE Class N in EN 3660-001 cross refers to class F in EN 3660-063. Temperature range, Class F (N) : 65 C to 200 C (See note above); Cla

12、ss K : 65 C to 200 C; Class W : 65 C to 175 C; Class T : 65 C to 175 C (Nickel PTFE plating); Class Z : 65 C to 175 C (Zinc Nickel plating). Associated electrical accessories : EN 3660-033 Metallic band (for shield termination). These cable outlets are designed for termination of overall shielding b

13、raid and / or individual cable shields. They accommodate/permit the termination of heat shrinkable boots. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition

14、 cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3645 (series), Connectors, electrical, circular, scoop-proof, tripl

15、e start threaded coupling operating temperature 175 C or 200 C continuous EN 3660-001, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 001: Technical specification EN 3660-002, Aerospace series Cable outlet accessories for circular and re

16、ctangular electrical and optical connectors Part 002: Index of product standards EN 3660-033, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 033: Stainless steel banding band, style Z, for attachment of individual and/or overall screens

17、to cable outlets Product standard 1)EN 3909, Aerospace series Test fluids and test methods for electric components and sub-assemblies IEC 60529, Degrees of protection provided by enclosures (IP Code) DIN 82, Knurling All its parts quoted in this standard. 1) In preparation at the date of publication

18、 of this standard. prEN 3660-063:2014 (E) 4 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3660-001 apply. (Self-locking / anti-rotational definition) A self-locking or anti-rotational mechanism provides a nut rotation with a moderate torque in the m

19、ated direction and provides a greater torque in the unmated direction. 4 Characteristics 4.1 Dimensions and mass For dimensions and mass, see Figures 1 and 2 and Tables 1 to 5 inclusive. For cable entry dimensions, see 4.2. All dimensions are in millimetres. Key 1 O-Ring 2 Thread C 3 Marking 4 4 Too

20、ling holes spaced 90 apart. 2,60, depth ,1,27. 5 Straight knurl. Pitch manufacturers option. 6 Number of teeth N 7 RKV 08 DIN 82. Figure 2. (Please note there may be crossover dependent on diameter and pitch). 8 Minimum penetration of D from the front of serrations. 9 Break edge NOTE 1 Cable outlets

21、 may be manufactured as cast, fabricated or machined (manufactures option). NOTE 2 No sharp edges / burrs permissible on internal or external surfaces / joints. Surface finish of on all internal surfaces Figure 1 1,6 m max. prEN 3660-063:2014 (E) 5 Table 1 Fixed dimensions of shell Dimensions in mil

22、limetres Shell size A B C D E I N max. max. Thread min. max. min. Number of teeth 09 21,79 15,24 M12 1,0-6H0.100R 6,70 16,76 2,90 12 11 24,99 18,21 M15 1,0-6H0.100R 9,90 16,76 2,90 16 13 29,39 21,18 M18 1,0-6H0.100R 12,80 16,76 2,90 20 15 32,49 25,14 M22 1,0-6H0.100R 16,00 16,76 2,90 24 17 35,71 28,

23、12 M25 1,0-6H0.100R 19,20 16,76 2,90 28 19 38,50 31,09 M28 1,0-6H0.100R 21,40 16,76 2,90 32 21 41,70 34,06 M31 1,0-6H0.100R 24,60 16,76 2,90 36 23 44,91 36,90 M34 1,0-6H0.100R 27,70 16,76 2,90 40 25 47,98 39,88 M37 1,0-6H0.100R 30,90 16,76 1,70 44 Table 2 Variable dimensions of wiring chamber Dimens

24、ions in millimetres Length code wiring chamber H J max. A 27,10 8,20 B 35,10 16,20C 40,10 21,20 D 50,10 31,20Table 3 Mass for classes F (N), W, T and Z (1 of 2) Nominal mass in grams Shell size code Cable entry size code Length code wiring chamber A B C D E F G H J K L M 09 10,7 11,3 A 11,4 12,0 B 1

25、1,9 12,5 C 12,7 13,3 D 11 12,4 13,1 13,7 14,3 A 13,4 14,1 14,7 15,3 B 14,0 14,7 15,3 15,9 C 15,2 15,9 16,6 17,1 D prEN 3660-063:2014 (E) 6 Table 3 Mass for classes F (N), W, T and Z (2 of 2) Nominal mass in grams Shell size code Cable entry size code Length code wiring chamber A B C D E F G H J K L

26、M 13 14,5 14,9 15,3 16,1 16,6 17,2 A 15,7 16,2 16,6 17,3 17,9 18,4 B 16,5 16,9 17,4 18,1 18,7 19,2 C 18,1 18,5 18,9 19,6 20,2 20,7 D 15 17,8 18,2 18,6 19,0 19,2 20,0 21,2 A 19,3 19,7 20,1 20,5 20,8 21,6 22,7 B 20,3 20,7 21,1 21,4 21,7 22,5 23,7 C 22,2 22,6 23,0 23,3 23,6 24,4 25,6 D 17 20,0 20,5 20,

27、9 21,2 21,5 21,8 23,0 24,0 A 21,8 22,3 22,7 23,0 23,3 23,6 24,8 25,8 B 23,0 23,4 23,8 24,1 24,4 24,7 25,9 27,0 C 25,2 25,6 26,0 26,4 26,7 27,0 28,1 29,2 D 19 21,2 21,6 22,0 22,4 22,6 22,9 23,5 24,9 A 23,2 23,6 24,0 24,4 24,6 24,9 25,5 26,9 B 24,4 24,8 25,2 25,6 25,9 26,2 26,7 28,2 C 26,9 27,3 27,7 2

28、8,1 28,4 28,7 29,2 30,6 D 21 25,7 26,1 26,5 26,9 27,2 27,5 28,0 28,4 29,6 A 28,0 28,4 28,8 29,2 29,4 29,7 30,3 30,7 31,9 B 29,4 29,8 30,2 30,6 30,9 31,2 31,7 32,1 33,3 C 32,3 32,7 33,1 33,4 33,7 34,0 34,6 35,0 36,2 D 23 27,1 27,5 27,9 28,3 28,5 28,8 29,4 29,8 30,3 31,3 A 29,6 30,0 30,4 30,8 31,1 31,

29、4 32,0 32,3 32,9 33,8 B 31,2 31,6 32,0 32,4 32,7 33,0 33,5 33,9 34,5 35,4 C 34,4 34,8 35,2 35,6 35,9 36,2 36,7 37,1 37,7 38,6 D 25 33,1 33,5 33,9 34,3 34,5 34,9 35,4 35,8 36,4 36,6 37,7 A 35,9 36,4 36,8 37,1 37,4 37,7 38,3 38,6 39,2 39,4 40,5 B 37,7 38,1 38,5 38,9 39,2 39,5 40,0 40,4 41,0 41,2 42,3

30、C 41,3 41,7 42,1 42,4 42,7 43,0 43,6 44,0 44,5 44,7 45,8 D prEN 3660-063:2014 (E) 7 Table 4 Mass for class K Nominal mass in grams Shell size code End-fitting size code Length code wiring chamber A B C D E F G H J K L M 09 26,9 28,5 A 28,7 30,3 B 29,8 31,4 C 31,9 33,6 D 11 31,0 32,8 34,6 36,0 A 33,5

31、 35,3 37,0 38,5 B 35,0 36,8 38,6 40,0 C 38,1 39,9 41,7 43,1 D 13 35,9 37,0 38,2 40,1 41,6 43,0 A 39,0 40,1 41,3 43,2 44,7 46,1 B 41,0 42,1 43,2 45,1 46,7 48,1 C 44,9 46,0 47,1 49,0 50,6 51,9 D 15 42,9 44,0 45,1 46,0 46,8 48,9 52,0 A 46,7 47,8 48,9 49,8 50,6 52,7 55,8 B 49,1 50,2 51,3 52,2 53,0 55,1

32、58,2 C 53,9 55,0 56,0 57,0 57,7 59,9 63,0 D 17 48,2 49,3 50,4 51,4 52,1 52,9 56,1 58,8 A 52,8 53,9 55,0 55,9 56,6 57,4 60,6 63,4 B 55,6 56,7 57,8 58,7 59,4 60,3 63,4 66,2 C 61,3 62,4 63,4 64,4 65,1 65,9 69,1 71,9 D 19 52,1 53,2 54,3 55,2 55,9 56,8 58,3 62,1 A 57,1 58,2 59,3 60,3 60,9 61,8 63,3 67,1

33、B 60,2 61,4 62,4 63,4 64,1 64,9 66,4 70,2 C 66,5 67,6 68,7 69,7 70,3 71,2 72,7 76,5 D 21 62,0 63,2 64,2 65,2 65,9 66,7 68,2 69,2 72,4 A 67,8 68,9 70,0 70,9 71,6 72,4 74,0 74,9 78,1 B 71,4 72,5 73,5 74,5 75,2 76,0 77,5 78,5 81,7 C 78,5 79,6 80,7 81,7 82,3 83,2 84,7 85,7 88,8 D 23 66,1 67,2 68,3 69,2

34、69,9 70,8 72,3 73,3 74,7 77,0 A 72,5 73,6 74,7 75,6 76,3 77,2 78,7 79,7 81,1 83,4 B 76,5 77,6 78,7 79,7 80,3 81,2 82,7 83,7 85,1 87,5 C 84,5 85,6 86,7 87,7 88,4 89,2 90,7 91,7 93,1 95,5 D 25 78,6 79,8 80,8 81,8 82,5 83,3 84,8 85,8 87,3 87,7 90,7 A 85,8 86,9 88,0 88,9 89,6 90,4 91,9 92,9 94,4 94,8 97

35、,8 B 90,2 91,3 92,4 93,4 94,1 94,9 96,4 97,4 98,8 99,3 102,3 C 99,1 100,2 101,3 102,3 103,0 103,8 105,3 106,3 107,7 108,2 111,2 D prEN 3660-063:2014 (E) 8 4.2 Cable entry dimensions See Figure 2, Table 5. Figure 2 Cable entry Table 5 Dimensions in millimetres Cable entry size code A B C D Bundle/cab

36、le diameter 0,1 0,1 0,3 0,2 0 min. max. A 4,7 7,7 12,2 1,12 2,0 4,0 B 6,4 9,4 14,0 1,12 3,9 5,5C 7,9 11,0 15,5 1,12 5,4 7,5 D 9,5 12,6 17,1 1,12 7,4 9,0 E 11,1 14,1 18,7 1,12 9,4 10,5 F 12,7 15,7 20,3 1,12 10,4 12,0 G 15,9 18,9 23,5 1,12 12,4 15,5 H 19,1 22,0 26,7 1,12 15,4 18,5 J 22,2 25,2 29,8 1,7

37、5 18,4 21,5 K 25,5 28,4 33,0 1,75 21,4 25,0 L 28,6 31,5 36,2 1,75 25,4 28,0 M 31,8 34,7 39,4 1,75 28,4 31,0 NOTE The cable entry shall be selected in accordance with the maximum diameter of the cable bundle. 4.3 Associated connectors See EN 3660-002. prEN 3660-063:2014 (E) 9 4.4 Interface dimensions

38、 4.4.1 Standard front interface See Figure 3 and Table 6. All dimensions are in millimetres. Detail A Key 1 See detail A Figure 3 Table 6 Dimensions in millimetres Shell size A B Ref. min. 09 10,57 7,5 11 13,56 10,813 16,58 13,8 15 20,57 16,917 23,57 20,1 19 26.57 22,821 29,57 26,0 23 32,56 29,125 3

39、5,56 32,3 prEN 3660-063:2014 (E) 10 4.5 Material and finish NOTE Class N in EN 3660-001 cross refers to class F in EN 3660-063. Material/Finish Class F (N) : Aluminium/Nickel plated (see note above) Material/Finish Class K : Stainless steel/Passivated Material/Finish Class W : Aluminium/Olive drab c

40、admium plated Material Finish Class T : Aluminium (Nickel PTFE plated) Material/ Finish Class Z : Aluminium/(Zinc Nickel plated) 4.6 Assembly torque These torque values are intended for installation use only, see Table 7. Table 7 Shell size Assembly torque 0,56 Nm Class K Classes F (N), T, W and Z 0

41、9 6,33 4,5211 8,59 4,52 13 12,20 4,5215 13,11 4,52 17 13,11 4,5219 13,11 4,52 21 15,37 9,0423 15,37 9,04 25 15,37 9,045 Tests 5.1 Tests according to EN 2591-100 Test details to be in accordance with Table 8, EN 3660-001 and EN 2591-100. Qualification to be in accordance with EN 3660-001. prEN 3660-0

42、63:2014 (E) 11 Table 8 (1 of 5) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001 Details 101 Visual examination X 102 Examination of dimensions and mass X See 4.1 and 4.2. 205 Housing (shell) electrical continuity X Cable outlet connector connection. Class F (N): 2,5 m Clas

43、s W: 5 m Class K: 10 mClass T: 5 mClass Z: 5 m 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX Frequency Zt (m) MHz Class F (N) Classes W, T, Z Class K 0,1 5 10 20 1 5 10 20 10 7 15 30 30 10 20 40 100 20 40 80 Test mounting as per 5.2. and Figure 4. The Zt values correspond to the total su

44、rface impedance of the assembly. Test shall be achieved with a same size and class coupled connector EN 3645 and accessory. Use Table 7 values for the assembly. 212 Shielding effectiveness from 100 MHz to 1 GHz X Use Table 7 values for the assembly. Frequency Minimum attenuation Classes F (N), T, W

45、and Z Class K MHz dB dB 100 90 80 200 88 75 300 88 73 400 87 71 800 85 66 1 000 85 65 prEN 3660-063:2014 (E) 12 Table 8 (2 of 5) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001 Details 214 Lightning strike, current and voltage pulse X Current pulse All classes Level D (10

46、kA Waveform 2) Use Table 7 values for the assembly. Refer to EN 3660-001 for detail of mounting method. Housing shell continuity values to be measured between the receptacle flange and heatshrink boot groove on the backshell. It is acceptable for visual appearance to be affected where it is as a dir

47、ect result of the test application. After conditioning housing shell continuity values may increase 100 % from pre-tested values. 301 Endurance at temperature X 305 Rapid change of temperature X Classes TATBT1 5 0 0 5 C C min. F (N) 200 65 30 W 175 65 30 K 200 65 30 T 175 65 30 Z 175 65 30 306 Mould growth X See EN 3660-001. 307 S