ASD-STAN PREN 3660-065-2014 Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 065 Cable outlet style K 90 for heat shrin.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3660-065 Edition P 2 April 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONRue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: 49.060 Supersedes edition P 1

2、of December 2008 and will supersede EN 3660-065:2009Descriptors: Aerospace industry, aerospace equipment, element of electrical connection, electrical contact, characteristics, test, quality assurance, marking ENGLISH VERSION Aerospace series Cable outlet accessories for circular and rectangular ele

3、ctrical and optical connectors Part 065: Cable outlet, style K, 90, for heat shrinkable boot, shielded, sealed, self-locking for EN 2997 Product standard Srie arospatiale Accessoires arrire pour connecteurs circulaires et rectangulaires lectriques et optiques Partie 065 : Raccord type K, coud 90, bl

4、ind, tanche, pour manchon thermortractable, auto-frein pour EN 2997 Norme de produit Luft- und Raumfahrt Endgehuse fr elektrische und optische Rund- und Rechtecksteckverbinder Teil 065: Endgehuse, Bauform K, 90, fr wrmeschrumpfende Bauteile, Schirmanschlu, abgedichtet, selbstsichernd fr EN 2997 Prod

5、uktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the

6、concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and

7、 formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the sta

8、tus of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1stApril 2014 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 3660-065:2014 (E) 2 Conte

9、nts Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms and definitions . 4 4 Characteristics . 4 5 Tests 11 6 Designation 18 7 Marking . 18 8 Technical specification . 18 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries a

10、nd votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3660-065:2014 (E) 3 1 Scope This product standard defines a range of cable outlets, style K, 90, shielded, sealed, self-locking (anti-r

11、otational) for heat shrinkable boot, and or with metallic bands under the following conditions. The mating connectors are listed in EN 3660-002. NOTE Class N in EN 3660-001 cross refers to class F in EN 3660-065. Temperature range, Class F (N) : 65 C to 200 C (See note above); Class K : 65 C to 200

12、C; Class KE : 65 C to 260 C; Class W : 65 C to 175 C; Class T : 65 C to 175 C (Nickel PTFE plating); Class Z : 65 C to 175 C (Zinc Nickel plating). Associated electrical accessories : EN 3660-033 Metallic band (for shield termination). These cable outlets are designed for termination of overall shie

13、lding braid and / or individual cable shields. They accommodate/permit the termination of heat shrinkable boots. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the

14、edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 2997 (all parts), Aerospace series Connectors, electrical, c

15、ircular, coupled by threaded ring, fire-resistant or non fire-resistant, operating temperatures 65 C to 175 C continuous, 200 C continuous, 260 C peak EN 3660-001, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 001: Technical specificati

16、on EN 3660-002, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards EN 3660-033, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 033: Stainless stee

17、l banding band, style Z, for attachment of individual and/or overall screens to cable outlets Product standard 1)AS85049A, Connector accessories, electrical general specification for- 2)IEC 60529, Degrees of protection provided by enclosures (IP Code) DIN 82, Knurling *All its parts quoted in this s

18、tandard. 1) In preparation at the date of publication of this standard. 2) Published by: SAE National (US) Society of Automotive Engineers http:/www.sae.org/prEN 3660-065:2014 (E) 4 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3660-001 apply. (Self

19、-locking / anti rotational definition) A self-locking or anti rotational mechanism provides a nut rotation with moderate torque in the mated direction and provides a greater torque in the unmated direction. 4 Characteristics 4.1 Dimensions and mass For dimensions and mass, see Figure 1 and Table 1 t

20、o Table 4. For cable entry dimensions, see 4.2. All dimensions are in millimetres. prEN 3660-065:2014 (E) 5 Key 1 Thread C 2 Marking 3 Number of teeth N 4 Four tooling holes spaced 90 apart. 2,60, depth ,1,27 5 Straight knurl. Pitch manufacturers option. 6 RKV 08 DIN 82. Figure 2. (Please note there

21、 may be crossover dependent on diameter and pitch) 7 Clearance on thread C 8 Break edge NOTE 1 Cable outlets may be manufactured as cast, fabricated or machined (manufactures option) NOTE 2 No sharp edges / burrs permissible on internal or external surfaces / joints. Surface finish of on all interna

22、l surfaces NOTE 3 Valley of start of tooth to be at vertical centre line of accessory at position shown: within 3 for shell sizes 08-12; within 2 for shell sizes 14-18; within 1 for shell sizes 20 and larger. Figure 1 1,6 m max. prEN 3660-065:2014 (E) 6 Table 1 Fixed dimensions of shell Dimensions i

23、n millimetres Shell size A B C E G H J max. max. Thread max. max. max. max. 08 22,48 15,67 0,500-20UNF 15,3 16,1 10,2 31,05 10 25,65 18,64 0,625-24UNEF 15,3 17,9 13,7 34,21 12 28,83 21,79 0,750-20UNEF 15,3 19,4 16,8 37,95 14 32,00 24,99 0,875-20UNEF 15,3 20,0 17,9 39,65 16 35,18 28,24 1,000-20UNEF 1

24、5,3 21,6 21,2 41,25 18 38,55 30,94 1,062-18UNEF 15,3 22,6 23,2 43,75 20 41,53 34,16 1,188-18UNEF 15,3 24,1 26,2 46,91 22 44,70 37,29 1,312-18UNEF 15,3 25,7 29,4 50,10 24 47,89 40,46 1,438-18UNEF 15,3 27,4 32,6 53,29 28 54,23 49,45 1,750-18UNS 15,3 30,9 39,6 56,46 Table 2 Mass for classes F (N), T, W

25、, Z, K and KE (1 of 2) Nominal mass in grams Shell size code End-fitting size code Length code wiring chamber A B C D E F G H J K L M 08 13,3 13,6 F (N), T, W, Z 33,8 34,4 K and KE 10 15,9 16,5 17,2 17,9 F (N), T, W, Z 40,0 41,9 43,6 45,5 K and KE 12 19,4 19,8 20,2 21,1 21,7 22,2 F (N), T, W, Z 48,8

26、 49,9 51,0 53,3 54,8 56,2 K and KE 14 23,9 24,3 24,7 25,1 25,9 26,5 27,7 F (N), T, W, Z 58,8 59,9 61,0 62,0 64,3 66,0 69,1 K and KE 16 28,1 28,6 29,0 29,3 29,6 29,9 31,7 32,7 F (N), T, W, Z 69,5 70,6 71,7 72,6 73,3 74,1 78,9 81,7 K and KE 18 30,9 31,3 31,7 32,0 32,3 32,6 33,7 35,3 F (N), T, W, Z 77,

27、5 78,6 79,7 80,6 81,3 82,1 85,2 89,2 K and KE 20 38,0 38,4 38,8 39,1 39,4 39,7 40,3 41,7 42,7 F (N), T, W, Z 94,1 95,3 96,3 97,3 98,0 98,8 100,3 104,1 106,6 K and KE prEN 3660-065:2014 (E) 7 Table 2 Mass for classes F (N), T, W, Z, K and KE (2 of 2) Nominal mass in grams Shell size code End-fitting

28、size code Length code wiring chamber A B C D E F G H J K L M 22 41,9 42,3 42,7 43,1 43,3 43,7 44,2 44,6 45,8 47,0 F (N), T, W, Z 104,9 106,0 107,1 108,0 108,7 109,6 111,1 112,1 115,2 118,2 K and KE 24 51,1 51,5 51,9 52,3 52,6 52,9 53,5 53,8 54,6 55,2 56,6 F (N), T, W, Z 125,8 126,9 128,0 129,0 129,6

29、 130,5 132,0 133,0 135,0 136,5 140,3 K and KE 28 67,8 68,2 68,6 69,0 69,3 69,6 70,2 70,5 71,3 71,9 72,5 73,9 F (N), T, W, Z 168,8 169,9 171,0 172,0 172,6 173,5 175,0 176,0 178,0 179,5 180,3 183,3 K and KE 4.2 Cable entry dimensions See Figure 2, Table 4. NOTE No burrs or sharp edges permitted Figure

30、 2 Cable entry prEN 3660-065:2014 (E) 8 Table 3 Dimensions in millimetres Cable entry size code A B C D min. Bundle/ Cable diameter 0,1 0,1 0,3 0,2 0 min. max. A 4,7 7,7 12,2 1,12 2,0 4,0 B 6,4 9,4 14,0 1,12 3,9 5,5C 7,9 11,0 15,5 1,12 5,4 7,5 D 9,5 12,6 17,1 1,12 7,4 9,0 E 11,1 14,1 18,7 1,12 9,4 1

31、0,5 F 12,7 15,7 20,3 1,12 10,4 12,0 G 15,9 18,9 23,5 1,12 12,4 15,5 H 19,1 22,0 26,7 1,12 15,4 18,5 J 22,2 25,2 29,8 1,75 18,4 21,5 K 25,5 28,4 33,0 1,75 21,4 25,0 L 28,6 31,5 36,2 1,75 25,4 28,0 M 31,8 34,7 39,4 1,75 28,4 31,0 NOTE The cable outlet shall be selected in accordance with the diameter

32、of the cable bundle. 4.3 Associated connectors See EN 3660-002. prEN 3660-065:2014 (E) 9 4.4 Front interface 4.4.1 AS85049 interface all classes See Figure 3, Figure 4 and Table 4. All dimensions are in millimetres. Key 1 4,95 min. penetration of J from front of serrations Figure 3 Detail X Figure 4

33、 Detail Y Table 4 Dimensions in millimetres Shell size G H J N 0 0,38 0,38 0 0 0,25 Number of teeth 08 9,14 7,59 6,86 12 10 12,55 11,00 9,53 1512 15,49 13,94 12,98 21 14 18,67 17,12 14,86 24 16 21,84 20,29 18,03 30 18 23,27 22,07 20,04 33 20 26,44 25,25 23,22 36 22 29,62 28,42 26,39 39 24 32,79 31,6

34、0 29,31 42 28 38,40 37,31 35,28 54 prEN 3660-065:2014 (E) 10 4.4.2 Optional AS85049 interface, classes K and KE (Stainless steel) only See Figure 5, Figure 6 and Table 5. Key 1 4,95 min. penetration of L from front of serrations Figure 5 Detail X Figure 6 Detail Y Table 5 Dimensions in millimetres S

35、hell size G H J L M N Ref. 0,13 0,18 0 0 0,25 0,13 Number of teeth 08 11,10 9,17 6,68 N/A N/A 12 10 14,53 11,10 9,35 N/A N/A 15 12 17,45 14,83 12,62 N/A N/A 21 14 20,62 17,22 15,98 14,86 4,44 24 16 23,80 20,55 17,73 N/A N/A 30 18 25,20 22,48 21,46 20,04 4,34 33 20 28,37 25,53 25,02 23,22 4,24 36 22

36、31,55 29,01 27,61 26,39 4,42 39 24 34,72 32,46 31,62 29,31 4,09 42 28 42,75 38,91 37,97 35,28 3,99 54 prEN 3660-065:2014 (E) 11 4.5 Material and finish NOTE Class N in EN 3660-001 cross refers to class F in EN 3660-065. Material/Finish Class F (N) : Aluminium/Nickel plated (see note above) Material/

37、Finish Class K : Stainless steel (Passivated) Material/Finish Class KE : Stainless steel (Passivated) Material/Finish Class W : Aluminium/Olive drab cadmium plated Material Finish Class T : Aluminium (Nickel PTFE plated) Material/ Finish Class Z : Aluminium (Zinc Nickel plated) 4.6 Assembly torque T

38、hese torque values are intended for installation use only, see Table 6. Table 6 Shell size Assembly torque 0,56 Nm Classes K and KE Classes F (N), T, W, Z 08 6,33 4,5210 8,59 4,52 12 12,20 4,5214 13,11 4,52 16 13,11 4,5218 13,11 4,52 20 15,37 9,0422 15,37 9,04 24 15,37 9,0428 16,72 13,56 5 Tests 5.1

39、 Tests according to EN 2591-100 Test details to be in accordance with Table 7, EN 3660-001 and EN 2591-100. Qualification to be in accordance with EN 3660-001. prEN 3660-065:2014 (E) 12 Table 7 (1 of 5) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001 Details 101 Visual exa

40、mination X 102 Examination of dimensions and mass X See 4.1 and 4.2. 205 Housing (shell) electrical continuity X Cable outlet connector connection. Class F (N): 2,5 m Class W: 5 m Class K: 10 mClass KE: 10 mClass T: 5 mClass Z: 5 m 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX Frequency

41、Zt (m) MHz Class F (N) Classes W, T, Z ClassesK and KE0,1 5 10 20 1 5 10 20 10 7 15 30 30 10 20 40 100 20 40 80 Test mounting as per 5.5 and Figure 7. The Zt values correspond to the total surface impedance of the assembly. Test shall be achieved with the same size and class EN 2997 connector and ac

42、cessory. 212 Shielding effectiveness from 100 MHz to 1 GHz X Use Table 7 values for the assembly. Frequency Minimum attenuation Classes F (N), T, W and Z Classes K and KE MHz dB dB 100 90 80 200 88 75 300 88 73 400 87 71 800 85 66 1 000 85 65 prEN 3660-065:2014 (E) 13 Table 7 (2 of 5) EN 2591- Desig

43、nation of the test Not applicable Applicable see EN 3660-001 Details 214 Lightning strike, current and voltage pulse X 301 Endurance at temperature X 305 Rapid change of temperature X Classes TATBT1 5 0 0 5 C C min. F (N), K 200 65 30 W, T, Z 175 65 30 KE 260 65 30 306 Mould growth X See EN 3660-001

44、. 307 Salt mist X Cable outlet not fitted to a connector and suspended with non-metallic cord. Duration: Class F (N) 48 h Class W 500 h Class K 500 h Class KE 500 h Class T 500 h Class Z 500 h After conditioning housing shell continuity values may increase 100 % from pre-tested values. N/A Sealing X

45、 Test in accordance with IEC 60529 Rating IP 67. Visually inspect for signs of moisture ingress. 313 Driving rain (Artificial) X 314 Immersion at low air pressure X 315 Fluid resistance X Not applicable 316 Ozone resistance X 317 Flammability X 318 Fire-resistance X Not applicable prEN 3660-065:2014

46、 (E) 14 Table 7 (3 of 5) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001 Details 402 Shock X Method A Severity: 300 Number of shocks: One in each direction in three (3) perpendicular axis, i.e. six (6) shocks Use Table 7 values for the assembly. For mounting method, please

47、 refer to EN 3660-001. Requirements: When tested the connector accessories shall not be damaged, nor shall there be any loosening of parts during exposure to shock. Monitoring discontinuity is not required. 403 Sinusoidal and random vibration X Method B. Figure 3 and Table 2. Level J Duration: Eight

48、 (8) hours at ambient temperature. In each of three (3) axis and six (6) directions. Use Table 7 values for the assembly. For mounting method, please refer to EN 3660-001. Requirements: When tested the connector accessories shall not be damaged, nor shall there be any loosening of parts during Vibration. The coupling nut shall be within 2,25/ 1,12 Nm of the initial value after vibration. There shall be no reduction in the electrical continuity readings post vibration test. 406 Mechanical