ASD-STAN PREN 3682-002-2000 Aerospace Series Connectors Plug and Receptacle Electrical Rectangular Interchangeable Insert Type Rack to Panel Operating Temperature 150 Degrees C Con.pdf

1、 STD.AECflA PREN 3682-002-ENGL 2000 H LOL23LL OOLBY35 374 AECMA STANDARD prEN 3682-002 NORME AECMA Edition P 1 AECMA NORM May 2000 PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE INDUSTRIES (AECMA) Gulledelle 94 - 8-1200 BRUXELLES - Tel. (+32) 2 775 81 10 - Fax. (+32) 2 775 81 1 1 ICs: 49.060 Edi

2、tion approved for publication 2000-05-31 Descriptors: Comments should be sent within six months afer the date of publication to AECMA Gulledelle 94 8-1200 BRUXELLES ENGLISH VERSION Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel,

3、operating temperature 150 “C continuous Part 002: Specification of performance and contact arrangements Srie arospatiale Connecteurs Rlectriques rectangulaires rackables, fiches et embases, inserts interchangeables, temperature dutilisation 150 “C continu Partie 002: Spcification de performances et

4、arrangements de contacts Luft- und Raumfahrt Elektrischer Rechtecksteckverbinder, freie und feste Bauform, auswechselbare Isolierkrper, Gestell- Einschubsteckverbinder, Betriebstemperatur 150 “C konstant Teil 002: Liestungsdaten und Kontaktanordnungen This “Aerospace Series“ Prestandard has been dra

5、wn up under the responsibility of AECMA (The European Association of Aerospace industries). It is published on green paper for the needs of AECMA- Members. It has been technically approved by the experts of the concerned Technical Committee following comment by the Member countries. Subsequent to th

6、e publication of this Prestandard, the technical confent shall not be changed to an extent that interchangeability is affected, physically or functionallyj without re-identification of the standard. After examination and signature of the AECMA Standard Checking Centre (NPS) and formal agreement of f

7、he Official Sewices of the Member countries if will be submitted as a draft European Standard to CEN (European Committee for Standardization) for formal vote. Nota -Extra copies can be supplied by B.N.A.E. - Technopolis 54 - 199, rue Jean-Jacques Rousseau - 92138 ICSY-LEC-MOULINEAUX CEDEX C2 Chairma

8、n Mr Peuetta STD-AECIA PREN 3b82-002-ENGL 2000 I 10123Ll 0018436 230 m Page 2 prEN 3682-002: 2000 Contents Page O 1 2 3 4 5 6 7 8 9 10 II 12 13 Scope . Normative references . Description of models . Terminology . . Operating conditi Product standards . Polarization . . Contact arrangements and inser

9、t combinations Contacts . . Filler plugs Rear accessories Tooling Assembly and wiring instruct 3 3 3 5 5 5 6 7 9 17 17 17 17 17 - STD.AECMA PREN 3b2-002-ENGL 2000 W LOL23LL OOLBLi37 177 Page 3 prEN 3682-002: 2000 O Introduction This family of connectors is derived from MIL-C-83527 with which it is i

10、ntermateable. 1 Scope This standard defines the common conditions for plug and receptacle, rack to panel with interchangeable insulators and continuous temperature rating 150 “C. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publicatio

11、ns. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. Fo

12、r undated references the latest edition of the publication referred to applies. EN 3 EN 3 EN 3155-026 EN 3155-027 55-028 55-029 EN 3155-030 EN 3155-031 EN 3155-032 EN 3155-033 EN 3155-034 EN 3155-035 EN 3155-039 EN 3155-040 EN 3155-041 EN 3155-042 Aerospace series - Electrical contacts used in eleme

13、nts of connection - Part 026: Contacts, electrical, male, type A, crimp, class R - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 027: Contacts, electrical, female, type A, crimp, class R - Product standard 1) Aerospace series - Electrical contacts u

14、sed in elements of connection - Part 028: Contacts, electrical, coaxial, size 16, male, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 029: Contacts, electrical, coaxial, size 16, female, type D, crimp, class R - Product stan

15、dard 2) Aerospace series - Electrical contacts used in elements of connection - Part 030: Contacts, electrical, coaxial, size 12, male, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 031: Contacts, electrical, coaxial, size 1

16、2, female, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 032: Contacts, electrical, coaxial, size 05, male, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection -

17、 Part 033: Contacts, electrical, coaxial, size 05, female, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 034: Contacts, electrical, triaxial, size 08, male, type D, crimp, class R - Product standard 2) Aerospace series - Ele

18、ctrical contacts used in elements of connection - Part 035: Contacts, electrical, triaxial, size 08, female, type D, crimp, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 039: Contacts, electrical, coaxial, size 16, female, type D, solder,

19、class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 040: Contacts, electrical, coaxial, size 12, male, type D, solder, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 041: Contacts, elec

20、trical, coaxial, size 12, female, type D, solder, class R - Product standard 2) Aerospace series - Electrical contacts used in elements of connection - Part 042: Contacts, electrical, triaxial, size 08, male 042, type D, solder, class P - Product standard 1) STD-AECMA PREN 3b82-002-ENGL i1000 I 1iOL

21、23Ll 0038438 003 Page 4 prEN 3682-002: 2000 EN 3155-043 EN 3155-063 EN 3155-064 EN 4529-002 EN 3197 EN 3682-001 EN 3682-003 EN 3682-004 EN 3682-005 EN 3682-006 EN 3682-007 EN 3682-008 EN 3682-009 MI L-C-83527A Aerospace series - Electrical contacts used in elements of connection - Part 043: Contacts

22、, electrical, triaxial, size 08, female 043, type D, solder, cla,ss P - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 063: Contacts, electrical, coaxial, size O1 , male, type D, crimp, class R - Product standard 2) Aerospace series - Electrical cont

23、acts used in elements of connection - Part 064: Contacts, electrical, coaxial, size 01, female, type D, crimp, class R - Product standard 2) Aerospace series - End sealing plug used in element of connection - Part 002: List of utilization of end sealing plug 2) Aerospace series - Installation of air

24、craft electrical and optical interconnection systems 1) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 001:Technical specification 1) Aerospace series - Connectors, plug and recep

25、tacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 003: Insert - Product standard 2) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature

26、150 “C continuous - Part 004: Size 2 receptacle - Product standard 2) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 005: Size 2 plug - Product standard 2) Aerospace series - Conn

27、ectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 006: Size 3 receptacle - Product standard 2) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack

28、 to panel, operating temperature 150 “C continuous - Part 007: Plug size 3 - Product standard 2) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 008: Receptacle size 4 - Product st

29、andard 2) Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 “C continuous - Part 009: Plug size 4 - Product standard 2) Connectors, plug and receptacle, electrical, rectangular multiple insert type, rack

30、 to panel, environment resisting, 150 “C total continuous operating temperature 3) 1) Published as AECMA Prestandard at the date of publication of this standard 2) In preparation at the date of publication of this standard 3) Published by: Department of defense (DOD). the Pentagon, Washington, D.C.2

31、0301 USA. prEN 3682-002: 2000 Site Contact Barrel 22 22 20 20 16 16 12 12 Cavity #8 Cavity #5 Cavity #I 3 Description of models Size of conductors Outer diameter of cables Standard cables (mm) AWG a min. max. 22 24 0,76 1,32 26 20 22 0,89 132 24 16 18 1,21 2,03 20 2,31 2,90 12 14 - 5,71 6,86 - 4,85

32、5,49 - 10,62 10,97 Electrical rectangular rack pariel connectors, environmental resisting with 3 shell sizes 2, 3 and 4, crimp contact class R. 4 Terminology See EN 3682-001. 5 Operating conditions 5.1 Perm iss i ble cab les The performance of these connectors is achieved with the cables of the dime

33、nsions given in table 1 and using the accessories and wiring tools specified. Table I Page 6 Component Inserts Receptacle size 2 Plug size 2 Receptacle size 3 STD-AECMA PREN 3b82-002-ENGL 2000 H LOL23LL 0038440 7b3 = EN 3682- 003 004 005 006 prN 3682-002: 2000 Plug size 3 Receptacle size 4 5.2 Opera

34、ting characteristics 5.2.1 Electrical conditions - Rated current: according to standards for contacts - Insulation resistance at ambient temperature: 5 O00 Mi2 - Withstand voltage at sea level: 22 AWG contacts: 1300Vr.m.s. Thicker gauge contacts 1 500 V r.m.s. Triaxial contacts 500 V r.m.s. Coaxial

35、contacts 500 V r.m.c. - Withstand voltage at 33 O00 m: connectors mated together 750 V r.m.c. connectors unmated 200 V r.m.s. 007 008 5.2.2 Climatic conditions - Operating temperatures: minimum temperature: - 65 “C maximum temperature: 150 “C - Corrosion resistance and fluid resistance: see EN 3682-

36、001 Plug size 4 5.2.3 Mechanical conditions Mechanical endurance: 500 mating and unmating operations O09 6 Product standards See table 2. Table 2 prEN 3682-002: $000 7 Polarization Figures 1 and 2 and tables 3 and 4 show the various positions of the coding keys, which provide 99 standard different l

37、ocating codes. The shaded area indicates the male key and the lighted area corresponds to the female key. Keys are viewed from the front of the connector, and the top of the connector is facing upwards. 1 2 3 4 5 6 Figure i Table 3 - Position of the male keys STD.AECMA PREN 3682-002-ENGL 2000 = 3032

38、3l13 0038442 534 111 Pacie 8 left - 44 prN 3682-002: 2000 centre - 44 44 44 44 44 54 -1 2 3 4 5 6 54 54 54 54 64 64 64 64 64 64 I4 14 14 14 14 14 Figure 2 Table 4- Position of the female keys Position O0 o1 02 03 04 05 06 07 08 o9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 - 514 STD.AECMA PREN 368

39、2-002-ENGL 2000 M LOL23LL 0038q43 470 Page9 prEN 3682-002: 2000 8 Contact arrangements and insert combinations 8.1 Contact arrangements See table 5 and figures 3 to 22. Table 5 1 2 STD*AECMA PREN 3bA2-002-ENGL 2000 = LOL2311 0018444 307 Page 10 prEN 3682-002: 2000 -X f -Xe 1-1 50 150 contacts size 2

40、2 +Y I v -Y Figure 3 1-24 24 contacts size 12 +X +X -X -e -Xe 147T2 47 contacts size 20 2 contacts size 8 (triax.) III I 25hhh tY - I .- II I v -Y Figure 4 1-60 60 contacts size 20 +y + +X LY Figure 6 Figure 5 STDOAECMA PREN 3682-002-ENGL 2000 II 1OL23LL OOl18445 243 .I Page 11 prEN 3682-002: 2000 -

41、Xe -X -5 I -7OC12 70 contacts size 22 12 contacts size 12 !+y Figure 7 1-1 26 120 contacts size 22 6 contacts size 16 +X -X f r+x -X f 1-35 35 contacts size 16 +y 4-Y Figure 8 1 -CI 2T6 12 contacts size 12 (coax.) 6 contacts size 8 (triax.) +X +X 3, -Y Figure 9 $-Y Figure IO -X f -Xe 1 -7OC1 70 cont

42、acts size 22 1 contact size 1 (coax.) t+ +-+-+-+-t+ I I -Y Figure 11 2-1 O0 1 O0 contacts size 22 +y v -Y *+X &-Y Figure 12 2-1 1 c2 4 contacts size 20 3 contacts size 16 4 contacts size 12 2 contacts size 5 (coax.) +y 1-0 This isert is metallic I i I i + I JI -Y Figure 14 Figure 13 STD.AECflA PREN

43、3b82-002-ENGL 2000 D 10323LL 0038447 OJ,b Page 13 prEN 3682-002: 2000 -X f -Xe 2-2OT4 20 contacts size 20 4 contacts size 8 (triax.) +y $-Y Figure 15 2-25 25 contacts size 16 LY Figure 17 3 +X 2-34 24 contacts size 20 1 O contacts size 16 b +y v -Y Figure 16 2-6T4 6 contacts size 12 4 contacts size

44、8 (triax.) /+- I I -Y +X Figure 18 STD-AECMA PREN 3682-002-ENGL 2000 30323LL 0038448 “52 Page 14 prEN 3682-002: 2000 r -X f -X f 7 2-T6 6 contacts size 8 (trim.) $4 Figure 19 2-62T2 60 contacts size 22 2 contacts size 16 2 contacts size 8 (trim.) 2 v-Y +X -X f V-Y Figure 20 2-0 This iced is metallic

45、 -x-t - - T- - +X Figure 21 Figure 22 STD*AECMA PREN 3682-002-ENGL 2000 LOL23LL 0018447 777 Page 15 prEN 3682-002: 2000 227 228 229 230 231 8.2 See 1-1 50 2-2OT4 1-24 2-0 - - 1-1 50 2-1 O0 1-1 50 2-20T4 - - 1-24 2-1 1 c2 - - 1-1 50 2-2 O -T4 1 -47T2 2-0 1-24 2-0 - - - - - - - - t Insert combinations

46、 Page 16 prEN 3682-002: 2000 STD.AECMA PREN 3682-002-ENGL 2000 111 LOL23LL OOL8450 bo0 111 277 278 1 -CI 2T6G 2-34 1-60 2-34 - - 1-150 2-2OT4 1-150 2-2OT4 (CO nti n u ed) STD-AECMA PREN 3b82-002-ENGL 2000 L03233l 0038453 547 Page 17 prEN 3682-002: 2000 Code 279 Table 6 (concluded) Housing cavities a

47、nd contact arrangement identification A B C D E F 1-60 2-2OT4 1-60 2-2OT4 - - 280 281 282 283 1-150 2-1 O0 1-1 50 2-1 O0 1-150 2-62T2 1-1 50 2-1 1 c2 1-1 50 2-1 O0 - - 1-150 2-1 IT2 1-150 2-1 O0 - - 1-0 2-2OT4 1-150 2-2OT4 - - 284 285 286 1-1 50 2-2OT4 1-150 2-1 O0 - - 1-150 2-2OT4 1-150 2-1 1 c2 -

48、- 1-126 2-T6 1-150 2-2OT4 - - 9 Contacts 287 I 1-150 I 2-11c2 I 1-150 1 2-2OT4 1 - Contacts which can be used in the connectors are indicated in table 7. - Table 7 Coax#16%p Coax #I 6 solder Coax #I2 crimp Coax #I 2 solder I Contacttype I Male contacts I Female contacts I EN 3155-028 EN 3155-029 EN

49、3155-038 EN 3155-039 EN 3155-030 EN 3155-031 EN 3155-040 EN 3155-041 I Crimo a I EN 3155-026 I EN 3155-027 I Coax#I crimp Triax. #8 crimp Triax #8 solder EN 3155-063 EN 3155-064 EN 3155-034 EN 3155-035 EN 31 55-042 EN 3155-043 I Coax#5crimu I EN 3155-032 I EN 3155-033 I a Size 22, 20, 16 and 12 contacts. I 10 Filler plugs Filler plugs defined in EN 4529-002 shall be used in the grommet cavities which correspond to unwired con tacts. I1 Rear accessories The rear accessories and the conditions in which they are used are defined in