ASD-STAN PREN 3719-2016 Aerospace series Aluminium or aluminium alloy conductors for electrical cables Product standard (Edition P 4).pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 3719 Edition P 4 October 2016 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: 49.060 Supersedes edition P 3

2、of June 2009 and will supersede EN 3719:2010 Descriptors: ENGLISH VERSION Aerospace series Aluminium or aluminium alloy conductors for electrical cables Product standard Luft- und Raumfahrt Leiter aus Aluminium oder Aluminiumlegierung fr elektrische Leitungen Produktnorm Srie arospatiale Conducteurs

3、 en aluminium ou en alliage daluminium pour cbles lectriques Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aeros

4、pace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-ide

5、ntification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members ha

6、ve then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This document is published by ASD-STAN for the needs of the European Aerospace Industry. Th

7、e use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews each standard and technical report at least every five years at which time it may

8、 be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanica

9、l, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1st October 2016 Comments should be sent within six months after the date of publication to ASD-STAN

10、Electrical Domain Copyright 2016 ASD-STAN prEN 3719:2016 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms, definitions and symbols . 3 4 Conductor materials and construction . 3 5 Required characteristics 5 6 Test methods 6 7 Quality assurance 7 8 Designation . 7 9 Marking,

11、packaging and delivery lengths 7 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for

12、 Publication. prEN 3719:2016 (E) 3 1 Scope This standard specifies the dimensions, linear resistance, mechanical characteristics, construction and mass of conductors in aluminium or aluminium alloy for electrical cables for aerospace applications. It applies to stranded conductors with nominal cross

13、-sections of 5 mm2 to 107 mm2 inclusive. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the

14、 referenced document (including any amendments) applies. EN 573-3, Aluminium and aluminium alloys Chemical composition and form of wrought products Part 3: Chemical composition and form of products EN 1715-2, Aluminium and aluminium alloys Drawing stock Part 2: Specific requirements for electrical a

15、pplications EN 3475-100 1), Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 9133, Aerospace series Quality Management Systems Qualification Procedure for Aerospace Standard Products 3 Terms, definitions and symbols For the purposes of this document, the terms, def

16、initions and symbols given in EN 3475-100 apply. 4 Conductor materials and construction 4.1 Materials The conductors in accordance with this standard shall consist of individual annealed aluminium alloy EN AW-1110 Al 99,1, (see EN 573-3 and EN 1715-2) or aluminium alloy strands with the following co

17、mposition defined in Table 1. Table 1 Chemical composition of aluminium alloy % Si Fe Cu Mn Mg Cr Zn Ti V B Others Al singly together min. 0,50 0,08 99,1 max. 0,10 0,80 0,035 0,01 0,25 0,007 0,05 0,02 0,007 0,015 0,03 0,10 1) As well as all parts quoted in this standard. prEN 3719:2016 (E) 4 4.2 Mat

18、erial for individual strands and code The individual strands may be: aluminium alloy un-plated (code A); aluminium alloy with tin plating (code B); aluminium alloy with silver plating (code C); aluminium alloy with nickel plating (code D). Plating thickness shall be at least 1,0 m for silver and 1,0

19、 m for nickel. When tin plating is authorized, the thickness shall be sufficient to comply with the tests specified in EN 3475-506 and EN 3475-507. 4.3 Aluminium or aluminium alloy The maximum resistivity shall be: 3,0 10-8 m. 2) The elongation at rupture for each individual strand shall be 10 %. Th

20、e tensile strength of each individual strand shall be at least 105 MPa (105 N/mm2). 4.4 Construction of conductors 4.4.1 Lay length Up to 9 mm2 cross-section inclusive (code 090), concentric conductors are used. The lay for the strands of a concentric conductor, checked over the outside layer of a t

21、est piece 1 m long, shall be between eight times and 16 times the maximum diameter of this conductor. For sectional areas between 14 mm2 and 107 mm2 (codes 140 to 107), the conductor comprises concentric or bunched conductors twisted together. The lay of the strands for the basic concentric or bunch

22、ed conductors shall not exceed 30 times the diameter of the concentric or bunched conductor in question. The lay for concentric (or bunched) conductors, measured over the outer layer of the conductor, shall be between eight times and 16 times the maximum conductor diameter. In all cases the lay of t

23、he outer layer shall be left-hand. 4.4.2 Joints The distance between two joints in individual strands shall exceed 3 m, measured between different strands. Only butt joints shall be used. 2) Or 30 m2/km. prEN 3719:2016 (E) 5 4.4.3 Compaction Plated aluminium alloy: Compaction of the conductor, causi

24、ng deformation of the strands with damage to the plating, is not permitted for aluminium alloy using plating (codes B, C or D) (see 4.2). Un-plated aluminium alloy: Compaction of the conductor is permitted except if causing deformation of the strands or surface damage for aluminium alloy (code A) (s

25、ee 4.2). A minimum compaction rate of 95 % is acceptable. NOTE The minimum compaction rate (%) is defined by: the diameter of the compacted conductor by the diameter of the un-compacted conductor (x 100). 5 Required characteristics See Table 2 or Table 3. Table 2 Conductor constructions with strand

26、0,51 mm Cross-section Code Nominal cross-section Number of strands Nominal diameter of strands Diameter of conductor Resistance at 20 C a b Mass AWG c Number of missing single strands mm /km kg/km mm2 mm min. max. max. max. b 050 5 27 0,51 2,70 3,10 5,80 15,4 10 0 090 9 41 0,51 3,50 3,90 3,80 25,4 8

27、 0 140 14 7 10 0,51 4,70 5,20 2,20 45,0 6 0 220 22 7 15 0,51 5,80 6,40 1,50 67,6 4 0 280 28 7 19 0,51 6,50 7,10 1,18 77,0 3 0 340 34 7 24 0,51 7,40 8,00 0,94 108,1 2 2 420 42 7 30 0,51 8,30 8,90 0,75 135,3 1 2 530 53 19 14 0,51 9,70 10,30 0,60 171,3 0 3 680 68 19 18 0,51 11,10 11,70 0,43 220,3 00 3

28、850 85 19 22 0,51 12,40 13,00 0,36 269,2 000 4 107 107 27 20 0,51 or Layer 1: 7 15 0,51 107 107 Layer 2: 12 15 0,51 14,10 14,80 0,29 347,5 0000 5 Layer 3: 15 14 0,51 3 15 0,51 a For other temperatures this may be calculated using the formula shown in EN 3475-301. b Not taking into consideration meta

29、l platings, assuming that their effect is minimal. c AWG closest American Wire Gage. prEN 3719:2016 (E) 6 Table 3 Conductor constructions with strand 0,37 mm Cross-section code Nominal cross-section Number of strands Conductor construction Nominal diameter of strands Diameter of conductor Resistance

30、 at 20 C a b Mass AWG c Number of missing single strands mm /km kg/km mm mm min. max. max. max. b 140 14,30 133 19x7 0,37 4,70 5,20 0 45,00 6 2,20 220 22,50 209 19x11 0,37 5,80 6,40 0 67,60 4 1,50 280 28,60 266 19x14 0,37 6,50 7,10 0 77,00 3 1,18 340 34,70 323 19x17 0,37 7,40 8,00 2 108,10 2 0,94 42

31、0 42,90 399 19x21 0,37 8,30 8,90 2 135,30 1 0,75 530 55,20 513 19x27 0,37 9,70 10,30 3 171,30 0 0,60 680 73,50 684 19x36 0,37 11,10 11,70 3 220,30 00 0,43 850 89,90 836 19x44 0,37 12,40 13,00 4 269,20 000 0,36 a For other temperatures this may be calculated using the formula shown in EN 3475-301. b

32、Not taking into consideration metal platings, assuming that their effect is minimal. c AWG closest American Wire Gage. 6 Test methods According to EN 3475-100. See Table 4. Table 4 Test methods EN 3475- Designation of the test Details 201 Visual examination Applicable 202 Mass Applicable, see Table

33、2 or 3. 203 Dimensions Applicable, see Table 2 or 3 and 4.1. 301 Electrical resistance per unit length Applicable, see Table 2 or 3. 418 Conductor thermal endurance Not applicable Applicable only on finished product according to cable product standard. 505 Tensile test on conductors and strands Appl

34、icable, see 4.3. 506 Plating continuity Applicable to codes B, C and D 507 Adherence of plating Applicable to codes B, C and D 508 Plating thickness Applicable to codes B, C and D, see 4.2. 509 Solderability Applicable to codes B and C prEN 3719:2016 (E) 7 7 Quality assurance See EN 9133. 8 Designat

35、ion EXAMPLE Description block CONDUCTOR, ALUMINIUM Identity block EN3719D340 A Number of this standard Material code (see 4.2) Code for nominal cross-section (see Table 2 or 3) Conductor construction (see Table 2 or 3): - Blank: Conductor with strand 0,51 mm - A: Conductor with strand 0,37 mm NOTE I

36、f necessary, the code I9005 shall be placed between the description block and the identity block. 9 Marking, packaging and delivery lengths On delivery the identification reference shall be completed by the length, date and inspection mark. The conductors shall be delivered on spools or reels. They shall be wound in a regular and uniform manner and require an appropriate protection, not affecting the product delivered. Each unit delivered may contain one or several lengths as specified by the purchaser.