ASD-STAN PREN 4199-004-2013 Aerospace series Bonding straps for aircraft Part 004 Round bonding straps copper tin plated - 65 up to 150 and nickel plated - 65 up to 260 Product sta.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4199-004 Edition P 3 March 2013 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition P 2 of Oc

2、tober 2007 and will supersede EN 4199-004:2009 Descriptors: ENGLISH VERSION Aerospace series Bonding straps for aircraft Part 004: Round bonding straps, copper, tin plated 65 C up to 150 C and nickel plated 65 C up to 260 C Product standard Srie arospatiale Tresses de mtallisation pour avion Partie

3、004: Tresse ronde, en cuivre tam de 65 C 150 C et en cuivre nickel de 65 C 260 C Norme de produit Luft- und Raumfahrt Masseverbinder fr Luftfahrzeuge Teil 004: Runde Masseverbinder aus Kupfer verzinnt 65 C bis 150 C aus Kupfer vernickelt 65 C bis 260 C Produktnorm This “Aerospace Series“ Prestandard

4、 has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments.

5、 Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be s

6、ubmitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawi

7、ng any national standards conflicting with the EN. Edition approved for publication 31 March 2013 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2013 by ASD-STAN prEN 4199-004:2013 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative r

8、eferences 3 3 Terms and definitions .3 4 Required characteristics .3 5 Quality assurance 13 6 Designation 13 7 Marking .13 8 Packaging .13 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with

9、the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4199-004:2013 (E) 3 1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections an

10、d lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited

11、applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification EN 4199-001, Aerospace series Bonding straps for ai

12、rcraft Part 001: Technical specification EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product standard EN 9133, Aerospace series Quality management systems Qualification proce

13、dure for aerospace standard parts ISO 3:1973, Preferred numbers Series of preferred numbers 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature range Bonding straps, copper, tin plated braid condu

14、ctor and terminal lugs, class T : 65 C up to 150 C. Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C. prEN 4199-004:2013 (E) 4 4.2 Cross section of the braid See Table 1. Table 1 Cross section Test Current A Tensile Test N Code mm2 Terminal lug size

15、 A 1,4 Code 012/AWG16 22 180 B 3,5 Code 030/AWG12 45 450C 4,5 Code 050/AWG10 52 700 D 7 Code 090/AWG-8 64 1 080 E 13 Code 140/AWG06 95 1 540 4.3 Cross section code A (1,4 mm2) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions an

16、d tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 prEN 4199-004:2013 (E) 5 Table 2 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 63 80 100 125 160 200 250 315 400 M N P Q R S T U V A #6 3,5 #6 3,50 1,75 1,95 2,20 2,55 3,00 3,50 4,15 5,00 6,1

17、0 B #8 4,17 #6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35 C #10 4,83 #6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30 D 1/4 6,35 #6 3,50 2,25 2,45 2,70 3,05 3,50 4,00 4,65 5,50 6,60 E #8 4,17 #8 4,17 2,20 2,40 2,65 3,00 3,45 3,95 4,60 5,45 6,55 F #10 4,83 #8 4,17 2,15 2,40 2,65 2,95 3,40

18、3,95 4,60 5,45 6,55 G 6,35 #8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85 H #10 4,83 #10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50 J 1/4 6,35 #10 4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80 K 1/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10 L 5/16 7,94 #10 4,83 2,30

19、 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65 M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90 Table 3 Terminals Stud K W #6 3,50 4,40 6,30 #8 4,17 7,10 8,70 #10 4,83 7,10 8,70 1/4 6,35 11,10 11,90 5/16 7,94 11,10 11,90 Terminal thickness: 0,84 4.3.2 Recommended lengths (R10 series as p

20、er standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (m) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89prEN 4199-004:2013 (E) 6 4.3.3 Other lengths possible (exceptional cases) See Table 5. Table 5 Length L 190 254 260 280 304 320 460 570

21、 Resistance (m) 3,32 4,36 4,51 4,82 5,24 5,53 7,97 9,78 IMPORTANT Only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm2) with terminal lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Table 7. Dimensions and tolerances are in mi

22、llimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 2 Table 6 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 400 500 N P Q R S T V X A #6 3,5 #6 3,50 5,70 6,35 7,15 8,30 9,60 11,25 16,10 19,35B #8 4,17 #6 3,50 5,65 6,30 7,10 8,25 9,55 11,20 16,0

23、5 19,30C #10 4,83 #6 3,50 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25D 1/4 6,35 #6 3,50 5,65 6,30 7,15 8,35 9,55 11,10 16,05 19,15E #8 4,17 #8 4,17 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25F #10 4,83 #8 4,17 5,20 5,80 6,30 7,60 8,20 10,40 15,20 18,40G 1/4 6,35 #8 4,17 4,25 4,90 5,70 6,85 8,15 9,80 1

24、4,65 17,90H #10 4,83 #10 4,83 5,50 6,15 6,95 8,10 9,40 11,00 15,90 19,15J 1/4 6,35 #10 4,83 6,10 6,75 7,55 8,70 10,00 11,60 16,50 19,75K 1/4 6,35 1/4 6,35 6,70 7,35 8,15 9,30 10,60 12,20 17,20 20,35prEN 4199-004:2013 (E) 7 Table 7 Terminals Stud K W #6 3,50 4,40 6,30 #8 4,17 7,10 8,70 #10 4,83 7,10

25、8,70 1/4 6,35 11,10 11,90 5/16 7,94 11,10 11,90 Terminal thickness: 0,84 4.4.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 8. Table 8 Length L 80 100 125 160 200 250 400 500 Resistance (m) 0,48 0,59 0,72 0,91 1,43 1,40 2,21 2,754.4.3 Other lengths possible

26、 (exceptional cases) See Table 9. Table 9 Length L 180 220 280 350 450 600 650 700 Resistance (m) 1,02 1,24 1,54 1,94 2,48 3,29 3,56 3,83See product standard. 4.5 Cross section code C (4,5 mm2) with terminal lugs for Code 050 or AWG10 cables 4.5.1 Dimensions and masses See Figure 3, Table 10 and Tab

27、le 11. prEN 4199-004:2013 (E) 8 Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 3 Table 10 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 400 N P Q R S T V A #6 3,5 #6 3,50 6,60 7,45 8,55 10,05 11,80 14,00

28、20,50B #8 4,17 #6 3,50 6,50 7,40 8,50 10,00 11,75 13,90 20,45C #10 4,83 #6 3,50 6,50 7,35 8,45 9,95 11,70 13,90 20,40D 1/4 6,35 #6 3,50 6,60 7,50 8,65 10,25 12,05 14,30 21,05E #8 4,17 #8 4,17 6,50 7,35 8,45 9,95 11,70 13,90 20,40F #10 4,83 #8 4,17 6,40 7,30 8,40 9,90 11,65 13,80 20,35G 1/4 6,35 #8 4

29、,17 6,50 7,40 8,55 10,15 11,95 14,20 20,90H #10 4,83 #10 4,83 6,35 7,25 8,30 9,85 11,60 13,80 20,30J 1/4 6,35 #10 4,83 6,40 7,30 8,40 10,00 11,80 14,10 20,80K 1/4 6,35 1/4 6,35 7,00 7,90 8,95 10,55 12,50 14,80 21,50Table 11 Terminals Stud K W #6 3,50 7,60 9,50 #8 4,17 7,60 9,50 #10 4,83 7,60 9,50 1/

30、4 6,35 11,90 13,50 Terminal thickness: 1,07 prEN 4199-004:2013 (E) 9 4.5.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 12. Table 12 Length L 80 100 125 160 200 250 400 Resistance (m) 0,36 0,44 0,54 0,68 0,84 1,04 1,64 4.5.3 Other lengths possible (exceptio

31、nal cases) See Table 13. Table 13 Length L 180 240 320 350 380 Resistance (m) 0,76 0,97 1,32 1,44 1,56 See product standard. 4.6 Cross section code D (7mm2) with terminal lugs for Code 090 or AWG08 cables 4.6.1 Dimensions and masses See Figure 4, Table 14 and Table 15. Dimensions and tolerances are

32、in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 4 prEN 4199-004:2013 (E) 10 Table 14 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 63 80 100 125 160 200 250 315 400 500 630 800 M N P Q R S T U V X Y Z E #8 4,17 #8 4,17 9,60 10,60 11,75 13,20 15,20 17,50 20,4

33、0 24,10 29,00 34,75 42,25 52,00F #10 4,83 #8 4,17 9,60 10,60 11,70 13,15 15,15 17,45 20,35 24,10 29,00 34,70 42,20 52,00G 1/4 6,35 #8 4,17 9,40 10,40 11,55 13,00 15,00 17,30 20,15 23,90 28,80 34,55 42,00 51,80H #10 4,83 #10 4,83 9,55 10,55 11,70 13,15 15,15 17,45 20,30 24,05 28,95 34,70 42,15 51,95J

34、 1/4 6,35 #10 4,83 9,40 10,40 11,50 12,95 14,95 17,25 20,15 23,90 28,75 34,50 42,00 51,75K 1/4 6,35 1/4 6,35 9,20 10,20 11,35 12,75 14,75 17,10 19,95 23,70 28,60 34,30 41,80 51,60L 5/16 7,94 #10 4,83 9,90 10,90 12,00 13,45 15,50 17,75 20,65 24,40 29,30 35,00 42,50 52,25M 5/16 7,94 5/16 7,94 10,20 11

35、,20 12,35 13,80 15,80 18,10 21,00 24,70 29,60 35,35 42,85 52,60Table 15 Terminals Stud K W #8 4,17 9,10 11,90 #10 4,83 9,10 10,30 1/4 6,35 9,10 11,90 5/16 7,94 10,30 14,30 Terminal thickness: 1,30 4.6.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 16. Table

36、 16 Length L 63 80 100 125 160 200 250 315 400 500 630 800 Resistance (m) 0,22 0,27 0,33 0,40 0,51 0,63 0,78 0,97 1,23 1,53 1,92 2,43 4.6.3 Other lengths possible (exceptional cases) See Table 17. Table 17 Length L 175 180 260 280 300 460 570 582 Resistance (m) 0,55 0,57 0,81 0,86 0,92 1,42 1,74 1,8

37、0 See product standard. prEN 4199-004:2013 (E) 11 4.7 Cross section code E (13 mm2) with terminal lugs for Code 140 or AWG06 cables 4.7.1 Dimensions and masses See Figure 5, Table 18 and Table 19. Dimensions and tolerances are in millimetres Key 1 Terminal lug 1 2 Terminal lug 2 Figure 5 Table 18 Co

38、mbination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 N P Q R S T H #10 4,83 #10 4,83 21,00 23,60 26,80 31,25 36,40 42,80J 1/4 6,35 #10 4,83 20,75 23,30 26,50 31,00 36,10 42,50K 1/4 6,35 1/4 6,35 20,50 23,05 26,25 30,75 35,85 42,25L 5/16 7,94 #10 4,83 21,40

39、24,00 27,15 31,65 36,75 43,20M 5/16 7,94 5/16 7,94 21,80 24,35 27,55 32,05 37,15 43,55N 1/4 7,94 1/4 6,35 21,15 23,70 26,90 31,40 36,50 42,90Table 19 Terminals Stud K W #10 4,83 13,50 11,90 1/4 6,35 13,50 11,90 5/16 7,94 13,50 15,90 Terminal thickness: 1,52 prEN 4199-004:2013 (E) 12 4.7.2 Recommende

40、d lengths (R10 series as per standard ISO 3) and maximum resistance See Table 20. Table 20 Length L 80 100 125 160 200 250 Resistance (m) 0,14 0,16 0,20 0,25 0,31 0,38 4.7.3 Other lengths possible (exceptional cases) See Table 21. Table 21 Length L 180 220 300 345 650 Resistance (m) 0,28 0,34 0,44 0

41、,51 0,96 4.8 Braid assembly variant (protection) See Table 22. Table 22 Code Conductor Terminals Use temperature T Tinned Tinned 150 C max. N Nickel Nickel 260 C max. 4.9 Material Round braid copper conductor: see EN 4199-006. Terminal lugs: the terminal lugs shall be qualified as per EN 3373-001. p

42、rEN 4199-004:2013 (E) 13 5 Quality assurance 5.1 Qualification Product qualification: see EN 9133. Technical specification: see EN 4199-001. Number of cycles for mechanical fatigue test is 250 000 minimum. The maximum value of resistance measured on completion of test groups 3 and 4 shall be not gre

43、ater than the value specified for initial resistance plus 20 % when measured using a current specified in 4.2. 5.2 Periodic test Acceptance tests: see EN 4199-001. 6 Designation EXAMPLE Description block STRAP BONDING Identity block EN4994-004 - BJSN Number of this standard Cross section code (see T

44、able 1) Combination variant code (See Table 2, Table 6, Table 10, Table 14 and Table 18) Length (See Table 2, Table 6, Table 10, Table 14 and Table 18) Finish (see Table 22) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 7 Marking Designation block and manufacturers name or trademark, on the packaging. 8 Packaging See EN 4199-001.