1、STD*AECMA PREN 4400-1-ENGL 1999 1012311 OOL5887 654 Comments should be sent within six months after the date of publication to AECMA STANDARD NORME AECMA AECMA NORM C5 Chairman prEN 4400-1 Edition P i January 2999 PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE INDUSTRIES (AECMA) Gulledelle 94 -
2、8-1200 BRUXELLES - Tel. (+32) 2 775 81 10 - Fax. (+32) 2 775 81 11 Will supersede EN 2070-1: 1989 and EN 2070-2: 1989 ICs: + EN 2070-IIA1: 1993 Descriptors: ENGLISH VERSION Aerospace series Aluminium and aluminium alloy wrought products Technical Specification Part i: Plate Srie arospatiale Produits
3、 corroys en aluminium et alliages daluminium Spcification technique Partie I : Tles paisses Luft- und Raumfahrt Halbzeug aus Aluminium und Aluminium-Knetlegierungen Technische Lieferbedingungen Teil 1: Platten This “Aerospace Series” Prestandard has been drawn up under the responsibility of AECMA (T
4、he European Association of Aerospace Industries). It is published on green paper for the needs of AECMA-Members. If has been technically approved by the experts of the concerned Technical Committee following comment by the Member countries. Subsequent to the publication of this Prestandard, the tech
5、nical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and signature of the AECMA Standard Checking Centre (NPS) and formal agreement of the Official Services of the Member countrie
6、s it will be submitted as a draff European Standard to CEN (European Committee for Standardization) for formal vote. Nota - Extra copies can be supplied by B.N.A.E. - Technopolis 54 - 199, rue Jean-Jacques Rousseau - 92138 ISSY-LES-MOULINEAUX CEDEX Edition approved for publication 1999-01 -29 AECMA
7、Gulledelle 94 8-1200 BRUXELLES Mr Evetts I I aecma 1999 STD-AECMA PREN 4400-L-ENGL L999 E 1012311 0015888 590 E Page 2 prEN 4400-1 : 1999 Content list Page Introduction . . . . . 3 Scope . 3 Normative references 3 Definitions . 5 . . . . . . . . . . . . . . . Wording of order. . . . . . . . . . . .
8、. . . . . . 5 Health and safety . . Technical requirements . . 5 6 STD.AECMA PREN 4400-L-ENGL 3977 3032333 0035889 427 W Page 3 prEN 4400-1: 1999 O Introduction This standard is part of the series of EN metallic material standards for aerospace applications. The general organization of this series i
9、s described in EN 4258. I Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of aluminium and aluminium alloy plate, clad or unclad, supplied in the as-rolled or machined condition. It shall be applied when referred to and in conjunction with
10、 the EN material standard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the appropriate places in the text a
11、nd the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies.
12、IS0 1880 EN 515 EN 2000 EN 2002-1 EN 2002-6 EN 2002-8 EN 2002-22 EN 2002-23 EN 2004-1 EN 2004-10 EN 2007 EN 2032-1 EN 2032-2 EN 2078 Instruments for measurement of surface roughness by profile method contact (stylus) instruments of progressive profile transformation - Profile recording instruments A
13、luminium and aluminium alloys - Wrought products - Temper designations Aerospace series - Quality assurance - EN aerospace products - Approval of the quality system of manufacturers Aerospace series - Test methods for metallic materials - Part 1 : Tensile testing at ambient temperature 1) Aerospace
14、series - Test methods for metallic materials - Part 6: Bend testing 1) Aerospace series - Metallic materials - Test methods - Part 8: Micrographic determination of grain size 1) Standard method of test for plane strain fracture toughness of metallic materials 2) Aerospace series - Test methods for m
15、etallic materials - Part 23: Sharp-notch tension testing 1) Aerospace series - Test methods for aluminium and aluminium alloy products - Part 1: Determination of electrical conductivity of wrought aluminium and aluminium alloys Aerospace series - Test methods for aluminium and aluminium alloy produc
16、ts - Part 10: Preparation of micrographic specimens for aluminium alloys 1) Aerospace series - Test methods for aluminium and aluminium alloy products - Metallographic determination of cladding thickness and copper diffusion in the cladding for rolled products 1) Aerospace series - Metallic material
17、s - Part I : Designation 1) Aerospace series - Metallic materials - Part 2: Coding of metallurgical condition in delivery condi tion Aerospace series - Metallic materials - Manufacturing schedule, inspection schedule, inspection and test report - Definition, general principles, preparation and appro
18、val 3) STDeAECMA PREN 4400-3-ENGL 3979 LOL23LL 0035890 149 Page 4 prEN 4400-1 : I999 EN 2716 EN 2720 EN 3042 EN 3874 EN 3987 EN 3988 EN 4050-4 EN 4258 EN 4259 EN 4268 EN 4522 EN 4523 EN 4524 EN 4525 EN 4527 EN 6018 EN 6019 EN 6072 EN 10003-1 EN 12258 TR 2410 Aerospace series - Test method - Determin
19、ation of susceptibility to intergranular corrosion - Wrought aluminium alloy products AL-P2XXX- series, AL-P7XXX- series and aluminium- lithium alloys 1) Aerospace series - Test method for metallic materials - Testing of susceptibility to exfoliation corrosion in 2XXX and 7XXX series wrought alumini
20、um alloy products for aerospace constructions 1) Aerospace series - Quality assurance - EN aerospace products - Qualification procedure Aerospace series - Test methods for metallic materials - Constant amplitude force- controlled low cycle fatigue testing 1) Aerospace series - Test method for metall
21、ic materials - Constant amplitude force- controlled high cycle fatigue testing 2) Aerospace series - Test methods for metallic materials - Constant amplitude strain- controlled low cycle fatigue testing 1) Aerospace series - Test method for metallic materials - Ultrasonic inspection of bars, plates,
22、 forging stock and forgings - Part 4: Acceptance criteria 1) Aerospace series - Metallic materials - General organization of standardization - Links between types of EN standards and their use Aerospace series - Metallic materials - Definitions of general terms 2) Aerospace series - Metallic materia
23、ls - Heat treatment facilities - General requirements 2) Aerospace series - Metallic materials - Test methods - Pin-type bearing test of yield strength 1) Aerospace series - Metallic materials - Test methods - Compression testing 1) Aerospace series - Metallic materials - Test methods - Measurement
24、of fatigue crack growth rates 1) Aerospace series - Aluminium and aluminium alloys - Test methods - Shear testing 1) Aerospace series -Aluminium and aluminium alloy products - Test methods - Determining susceptibility to stress-corrosion cracking 1) Aerospace series - Test methods for metallic mater
25、ials - Determination of density according to displacement method 1) Aerospace series - Test methods for metallic materials - Recommended practice for R-Curve and K, determination 1) Aerospace series - Metallic materials - Test methods - Constant amplitude fatigue testing 1) Metallic materials - Brin
26、ell hardness test - Part I : Test method Aluminium and aluminium alloys - Terms and definitions Aerospace series - Relationship between dimensional standards and metallic material standard 3) 1) Published as AECMA Prestandard at the date of publication of this standard 2) In preparation at the date
27、of publication of this standard 3) Published as AECMA Technical Report at the date of publication of this standard Page 5 prEN 4400-1 : 1999 STD-AECMA PREN 4400-1-ENGL 1779 LOL23LL OOL589L 085 3 Definitions General definitions, see EN 4259. For definitions of temper designation see EN 51 5. For defi
28、nitions specific to aluminium alloys, see EN 12258 and with the following additions for aluminium alloy plate: 3.1 Batch As defined in EN 4259 with the following additions: - For solution heat treatment using a continuous furnace, a continuous run oft I 8 h may be considered as the same heat treatme
29、nt charge. - For tensile testing only, the special provision in table 1, line 8.1, “Batch size for testing“ applies. 3.2 Controlled stretching Stretching performed after solution heat treatment and quenching for the purpose of reducing internal stresses and/or deviation from flatness. The stretching
30、 is defined by a minimum and maximum permanent elongation stated in the material standard. NOTE: In certain cases controlled stretching is critical to the achievement of the specified mechanical properties. 3.3 Machined plate Product manufactured from plate with one or more of its major surfaces mac
31、hined 3.4 Parent plate Plate undergoing the same operations over its whole length (including solution heat treatment, controlled stretching, ageing) before being cut. 4 Wording of order The order shall clearly indicate: - quantities to be supplied; - dates of delivery; - material standard number; -
32、delivery condition; - dimensions and tolerances or reference to an appropriate dimensional standard; - forwarding address; - nature and type of packing, if required; - definition and frequency of any special tests and their retest procedures, if required. 5 Health and safety Plate in the delivery co
33、ndition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. STD*AECMA PREN 440O-L-ENGL 1999 = LOL23LL 0035872 TLL Page 6 prEN 4400-1 : 1999 Starting 6 Technical requirements Intermediate Plate shall
34、satisfy the requirements of the material standard andlor order. Instructions for the use of the material standard are contained in EN 4258. Unless otherwise specified, the requirements in tables 1 and 2 shall apply in conjunction with those of the relevant material standard. Table 1 relates to lines
35、 1 to 29 (inclusive) of the material standard and table 2 relates to lines 30 onwards in which the sub-line format is also used, Lines 2 to 98 may also be opened in line 100 if the material standard details specific qualification requirements. If a specific line number is not shown in tables 1 and 2
36、, the requirement is stated in the material standard and/or order. Sample(s) from the first 3 batches 6.1 Qualification requirements Qualification requirements when invoked by the material standard and/or order are detailed in tables I and 2. Unless otherwise agreed between the manufacturer and purc
37、haser the qualification phase shall be as shown below: Samples from the 4th and 5th batches 6.2 Release requirements Release testing shall be the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests required by the material standard and/
38、or order. The test samples shall be representative of the product. When required the manufacturer shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the
39、 material standard. Unless otherwise specifically requested by the purchaser, a particular inspection and/or test for release shall be carried out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also section 6.2.4 “Capability clause“. 6.2.1
40、Retests If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure. When failure cannot be attributed to faulty testing, or test piece preparation, further test samples shall be selected at twi
41、ce the original frequency from the plate, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of failure. If all retest results are satisfactory, the batch shall be accepted. If one or more tes
42、ts are unsatisfactory, the batch shall be: - rejected, or - 100 % retested and the conforming plates accepted, or - partially or fully re-heat treated if heat treatment can rectify the cause of the failure and tested as a completely new batch except for chemical composition. No plate or test sample
43、shall be re-heat treated more than twice. STD-AECMA PREN 4400-1-ENGL 1999 1012311 0015893 958 Page 7 prEN 4400-1 : 1999 6.2.2 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection 6.2.3 Special tests Special tests may be required by the purchaser. In su
44、ch cases, the nature of the test, method, frequency and technical requirements shall be specified on Ehe order or inspection schedule and shall be mutually agreed by the manufacturer and the purchaser. 6.2.4 Capability clause Where this is invoked and where sufficient evidence exists, the test will
45、not normally be carried out for release purposes. However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the plate does not comply with the requirements, the batch shall be rejected. 6.2.5 Statistical process control Reduc
46、tion in the extent of release testing, other than that defined in 6.2.4 above may be negotiated with the purchaser on the basis of appropriate statistical process control andlor statistical data. 6.2.6 Inspection and test report The manufacturer shall furnish, with each delivery, a report conforming
47、 to the requirements of EN 2078 stating the following: - manufacturers name and address; - order number; - material standard number; - delivery condition and metallurgical code of the plate; - quantity and dimensions; - cast and batch number; - batch and/or test samples heat treatment, if required b
48、y the purchaser; - results of the tests and chemical analysis. STD-AECMA PREN 4400-1-ENGL 1449 M 1012311 0015874 894 M Page 8 prN 4400-1 : 1999 8 L S E E I- - al CI u) m o Q ij r c u) m o Q 9i 7 ) Q c O v) .- -ci .- a 8 E - m o a, .- E 5 N I - I - I I I - m m r o m II c + - CI CI E m t CI c. m a, r
49、c m r: o m n O o 3 U a + L or -o -m .g a, + gi FE Y mo U a, E E F - m a, O u) u) a, 5 w- .- 3 a, cn (B a o a O U C .- - L 5 l .- 1c .- i! t 5 oi a, c ir r o .- .- E 2 l I L Y- Q O STD-AECMA PREN 4400-1-ENGL 1999 9 1012311 0015875 720 = Page 9 prEN 4400-1 1999 I I o L c m m U C m u) m c - .- 5 c E ._ 2 a, c -5 .- - u) .- 5 c U a, !k o a, Q u) c O U C O o .- .- .- + .- P .- ? - a, U a, C 5 ._ i a, O al L s w- O u) c c E L L 5 .- 3 U a, O + E P c O o m c v) v) C O m c OY v) a, U U 3 U Q U - .- + .- CI 2 al- c m Q al -
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