ASD-STAN PREN 4531-001-2014 Aerospace series Connectors optical circular single and multipin coupled by triple start threaded ring Flush contacts Part 001 Technical specification (.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4531-001 Edition P 3 September 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: 49.060 Supersedes editio

2、n P 2 of December 2010 and will supersede EN 4531-001:2012 Descriptors: Aerospace industry, aircraft, aircraft equipment, optical connector, elements of optical connection, optical contact, characteristics, test, quality assurance ENGLISH VERSION Aerospace series Connectors, optical, circular, singl

3、e and multipin, coupled by triple start threaded ring Flush contacts Part 001: Technical specification Srie arospatiale Connecteurs optiques circulaires accouplement par bague filete trois filets Contacts affleurants Partie 001 : Spcification technique Luft- und Raumfahrt Optische Rundsteckverbinder

4、 mit dreigngiger Schraubkupplung Bndige Kontakte Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the Euro

5、pean Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, with

6、out re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national

7、members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1st September 2014 Comments should be sent within six months after the date of publication to

8、 ASD-STAN Electrical Domain Copyright 2014 by ASD-STAN prEN 4531-001:2014 (E) 2 Contents Page Foreword 2 1 Scope 4 2 Normative references 4 3 Terms and definitions . 5 4 Description . 5 5 Design . 6 6 Definition drawings and masses 7 7 Tests 24 8 Quality assurance 29 9 Designation and marking 34 10

9、Packaging .35 11 Storage 35 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publ

10、ication. prEN 4531-001:2014 (E) 3 Introduction This family of fibre optic connectors coupled by triple start threaded ring is derived from MIL-DTL-38999L series III and EN 3645-001. It is suitable for use on aerospace on-board applications. Two variants of female insert are defined: Flush variant (A

11、-Type female insert) is only possible with multimode contact. Recessed variant (B-Type female insert) is required for single mode contact. The optical contacts are capable of accepting single cable sizes up to a maximum of 1,9 mm outside diameter. prEN 4531-001:2014 (E) 4 1 Scope This standard speci

12、fies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programs and groups for threaded ring coupling circular fibre optic self-locking connectors, fire-resistant or non fire-resistant, intended for use in a temperature range from 65

13、 C to 150 C (cable dependent) continuous. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of th

14、e referenced document (including any amendments) applies. EN 2591 (all parts), Aerospace series Elements of electrical and optical connection Test methods EN 3197, Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 3645 (all parts), Aerospace serie

15、s Connectors, electrical, circular, scoop-proof, triple start threaded coupling, operating temperature 175 C or 200 C continuous EN 3909, Aerospace series Test fluids and test methods for electric components and sub-assemblies EN 4531-002, Aerospace series Connectors, optical, circular, single and m

16、ultipin, coupled by triple start threaded ring Flush contacts Part 002: Specification of performance and contact arrangements EN 4531-101, Aerospace series Connectors, optical, circular, single and multipin, coupled by triple start threaded ring Flush contacts Part 101: Optical contact for EN 4641-2

17、xx multimode cable 55 C to 125 C Product standard EN 4533-004, Aerospace series Fibre optic systems Handbook Part 004: Repair, maintenance and inspection EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts ISO 263, ISO inch screw threads General

18、plan and selection for screws, bolts and nuts Diameter range 0.06 to 6 in 1) EN 61300-3-33, Fibre optic interconnection devices and passive components Basic test and measurement procedures Part 3-33: Examination and measurements Ferrule withdrawal force (IEC 61300-3-33) MIL-STD-1373, Screw thread, m

19、odified, 60, stub, double 2) MIL-DTL-38999L, Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded, and Breech Coupling), Environment Resistant, Removable Crimp and Hermetic Solder Contacts General Specification for 2) 1) Published as ISO International Standa

20、rdisation Organisation. http:/www.iso.ch/ 2) Published as DoD National (US) Mil. Department of Defense. http:/www.defenselink.mil/ prEN 4531-001:2014 (E) 5 MIL-I-81969/8-10, Installing and removal tools, connector electrical contact, Types I and II, Class 2, composition A 2) MIL-STD-454N, Electronic

21、 equipment, Standard general requirements for 2) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General The connectors utilise rear removable optical contacts with a ferrule diameter of 2,5 mm. The receptacles and pl

22、ugs contain either male insert or female insert. The female insert is characterized by its ability to precisely align the optical contacts. The precise alignment of the optical contacts is accomplished by alignment sleeves. The connectors are polarized by means of keyways and keys; polarization is o

23、btained before the male contacts enter the insert of the female contacts and before the coupling ring is engaged. The position of the keying arrangement is given in 6.4. The connectors with shell size 9, 11 and 13 are 100 % scoop proof. The visual check of full mating is obtained by masking of a red

24、 coloured band on the receptacle. 4.2 Receptacle The receptacle contains five keyways in which the keys of the plug engage. The main keyway is fixed and is wider than the others. Polarization is ensured by the different positions which the secondary keyways may take. The position of the insert is fi

25、xed relative to the main keyway. 4.3 Plug The plug contains five keys which engage in the keyways of the receptacle. The main key is wider than the others. Polarization is ensured by the different positions which the secondary keys may take. The position of the insert is fixed relative to the main k

26、ey. The coupling ring permanently fitted on the plug enables the connectors to be mated and unmated. The internal thread of the coupling ring may be treated with a suitable lubricant compatible with the performance required in this standard. 4.4 Materials and surface treatment 4.4.1 General When dis

27、similar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V (see EN 3197). 4.4.2 Shells The material of the connector shells and fittings shall be of suitable material and/or finish to protect against corrosion

28、 (see EN 3197) as specified in the product standard. prEN 4531-001:2014 (E) 6 4.4.3 Optical contacts and alignment sleeves The material of the optical contacts shall be of suitable materials as specified in the appropriate product standard. The optical contacts in both plug and receptacle are spring

29、-loaded. The spring force is defined in the product standard. Alignment sleeves material shall be ZrO2 (Zirconia). Insert, seal, grommet and alignment pin materials shall have a hardness and mechanical characteristics consistent with the required use. 5 Design 5.1 Shells The connector shells shall b

30、e in one inseparable unit. They contain teeth at the rear over the entire periphery and shall accommodate accessories. The receptacle shall be fitted with an internal seal for a good sealing of the coupled shells. The jam nut receptacle shell shall contain an O-ring seal (panel seal). The lock nut s

31、hall be provided with wire locking holes. Threads shall conform to standards ISO 263, except for the triple start threads, which shall conform to standard MIL-STD-1373. The coupling ring shall be designed so that the optical contacts engage when it is screwed clockwise and disengage when it is unscr

32、ewed counter clockwise. The coupling ring shall be designed to provide a hand grip profile. Full locking of the connectors shall occur at approximately 360. On completion of tightening of the coupling ring, mechanical contact shall exist between the receptacle and plug shells. Masking of a red colou

33、r band on the receptacle shall show that the connectors are correctly mated. The front face of the plug shell shall seal when fully mated with the receptacle connector. 5.2 Inserts The insert carrying the optical contacts shall be in hard material and have a cross section and radii such that no crac

34、ks, flaking or breaks can occur in normal operation. The insert for contacts shall be non-removable; it shall be mechanically held in the shell. Sealing shall be provided between the shell and insert. The mechanical contacts retention system shall be integrated in the hard insert. The design shall p

35、ermit individual installation of the contacts without removal of the insert. Insertion and removal of the contacts shall be from the rear. For ease of operation, tools according to MIL-I-81969/8-10 standard (P/N for size 12) may be used. Contact position identification shall be permanent and contras

36、ted on the front face of the insert and on the rear face of the insert or grommet. The male insert shall incorporate two optical contact alignment pins for multiway connectors. The alignment pins improve the guiding of the inserts before optical contacts touch each other. The female insert shall inc

37、orporate two optical contact alignment holes for multiway connectors and a guiding sleeve in each female insert cavity. prEN 4531-001:2014 (E) 7 Two variants of female insert are defined: Flush variant (A-Type female insert) is only possible with multimode contact. The zirconia sleeve withdrawal for

38、ce measured under EN 61300-3-33 conditions shall be 1,9 N to 3,5 N Recessed variant (B-Type female insert) is required for single mode contact. The zirconia sleeve withdrawal force measured under EN 61300-3-33 conditions shall be 1,9 N to 3,5 N for B-Type insert cavity. 6 Definition drawings and mas

39、ses 6.1 General General dimensions and masses of receptacle, plug and protective cover are given in the product standards. 6.2 Receptacle mating dimensions 6.2.1 Receptacle with female insert The mating dimensions of receptacles with female insert are shown in Figure 1 for shell sizes 11, 13, 15, 19

40、, 21, and 25, Figure 2 for shell size 9 and Table 1. Same dimensions as EN 3645 connectors. Dimensions and tolerances are in millimetres. A (without ferrule) B Key 1 Thread 2 When sleeve is in rear position Figure 1 Drawing for shell sizes 11, 13, 15, 19, 21 and 25 prEN 4531-001:2014 (E) 8 A (withou

41、t ferrule) Key 1 Thread 2 When sleeve is in rear position Figure 2 Drawing for shell size 9 Table 1 Shell size A F G H J R gask loc 0,13 0,25 max. 9 14,73 14,50 14,42 14,14 7,24 11,36 11,20 12,63 12,34 15,88 11 17,60 17,32 10,49 14,61 14,45 15,88 15,60 19,05 13 20,77 20,49 13,39 17,45 17,30 19,66 19

42、,38 22,23 15 23,95 23,67 16,56 20,63 20,44 22,84 22,56 25,40 19 29,89 29,56 22,00 26,47 26,31 28,63 28,40 31,75 21 33,07 32,74 25,17 29,64 29,49 31,85 31,57 34,73 25 39,42 39,09 31,52 35,99 35,84 38,20 37,92 41,28 6.2.2 Receptacle with male insert The mating dimensions of receptacles with male inser

43、t are shown in Figure 3 for shell sizes 11, 13, 15, 19, 21, and 25, Figure 4 for shell size 9 and Table 1. prEN 4531-001:2014 (E) 9 Same dimensions as EN 3645 connectors. Dimensions and tolerances are in millimetres. A (without ferrule) B Key 1 Thread Figure 3 Drawing for shell sizes 11, 13, 15, 19,

44、 21 and 25 A (without ferrule) Key prEN 4531-001:2014 (E) 10 1 Thread Figure 4 Drawing for shell size 9 6.2.3 Receptacle, contact bayonet pin position See Figure 5 for receptacle with female insert and Figure 6 for receptacle with male insert. Figure 5 Receptacle with female insert Figure 6 Receptac

45、le with male insert prEN 4531-001:2014 (E) 11 6.3 Plug mating dimensions 6.3.1 Plug with male insert The mating dimensions of plugs with male insert are shown in Figure 7 for shell sizes 11, 13, 15, 19, 21, and 25, Figure 8 for shell size 9 and Table 2. Same dimensions as EN 3645 connectors. Dimensi

46、ons and tolerances are in millimetres. A B (without ferrule) C Key 1 Thread Figure 7 Drawing for shell sizes 11, 13, 15, 19, 21 and 25 prEN 4531-001:2014 (E) 12 A B (without ferrule) Key 1 Thread Figure 8 Drawing for shell size 9 Table 2 Shell size G T U V W W X 0,13 0,25 0,25 0,03 0,13 0,03 min. mi

47、n. 9 7,24 16,51 9,83 12,27 11,99 11,13 10,97 10,59 7,92 11 10,49 19,69 13,06 15,52 15,24 14,38 14,22 13,84 10,92 13 13,39 22,86 15,95 19,31 19,02 17,22 17,07 16,68 13,81 15 16,56 26,04 19,13 22,48 22,20 20,40 20,24 19,86 16,99 19 22,00 32,49 24,69 28,32 28,04 26,24 26,09 25,70 22,42 21 25,17 35,66 2

48、7,86 31,50 31,22 29,42 29,26 28,87 25,60 25 31,52 42,01 34,21 37,85 37,57 35,77 35,61 35,22 31,92 prEN 4531-001:2014 (E) 13 6.3.2 Plug with female insert The mating dimensions of plugs with female insert are shown in Figure 9 for shell sizes 11, 13, 15, 19, 21, and Figure 10 for shell size 09 and Ta

49、ble 2. Same dimensions as EN 3645 connectors. Dimensions and tolerances are in millimetres. A B (without ferrule) C Key 1 Thread 2 When sleeve is in rear position Figure 9 Drawing for shell sizes 11, 13, 15, 19, 21 and 25 prEN 4531-001:2014 (E) 14 Key 1 Thread 2 When sleeve is in rear position Figure 10 Drawing for shell size 9 6.3.3 Plug, contact bayonet pin positi