ASD-STAN PREN 4612-005-2018 Aerospace series Cables electrical for general purpose single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 005 Tin plated.pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM ASD-STAN prEN 4612-005 Edition P 2 March 2018 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition

2、P 1 of March 2005 and will supersede EN 4612-005:2011 Descriptors: ENGLISH VERSION Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 005: Tin plated copper Operating temperatures, between 65 C and 135 C Dual e

3、xtruded wall for open applications, with jacket without screen UV laser printable Product standard Luft- und Raumfahrt Ein- und mehradrige elektrische Leitungen fr allgemeine Verwendung XLETFE Familie mit Mantel oder geschirmt und Mantel Teil 005: Kupfer verzinnt Betriebstemperaturen zwischen 65 C u

4、nd 135 C Doppelt extrudierte Isolierung fr externe Verwendung, mit Mantel ohne Schirm UV-Laser bedruckbar Produktnorm Srie arospatiale Cbles, lectriques, dusage gnral, mono et multiconducteurs Famille XLETFE Gains ou blinds et gains Partie 005 : Cuivre tam Tempratures de fonctionnement comprises ent

5、re 65 C et 135 C Fil double isol pour applications externes, gain non blind Marquable au laser UV Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is publishe

6、d for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physi

7、cally or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, the ASD-STAN prEN will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full

8、 European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This document is published by ASD-STAN

9、for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews each standard and technical r

10、eport at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or transmitted

11、, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1st March 2018 Comments should be sent within six

12、 months after the date of publication to ASD-STAN Electrical Domain Copyright 2018 ASD-STAN prEN 4612-005:2018 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms, definitions and symbols . 3 4 Materials and construction . 4 5 Required characteristics 5 6 Quality assurance 7 7

13、Designation . 7 8 Identification and marking 7 9 Packaging, labelling and delivery lengths 7 10 Technical specification . 7 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of AS

14、D-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4612-005:2018 (E) 3 1 Scope This standard specifies the characteristics of UV laser printable jacket, tin plated copper conductor, electrical cables, Crosslinked Ethylene Tetra Fluoro Ethyle

15、ne co-polymer XLETFE family for use in the on-board electrical systems of aircraft at operating temperatures between 65 C and 135 C operating at voltages not exceeding 600 V rms at sea level. This insulation system has been used in aerospace applications using 115 V (phase-to-neutral) 400 Hz ac and

16、28 Vdc. Verification of the suitability of cables for use in other electrical systems is the responsibility of the user. These cables are suitable for airframe use without additional protection. In case of conflict between this standard and other referenced documents the requirements of this standar

17、d shall take precedence. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the refer

18、enced document (including any amendments) applies. EN 2235, Aerospace series Single and multicore electrical cables, screened and jacketed Technical specification EN 3475-100 (all parts), Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 4611-002, Aerospace series C

19、ables, electrical, for general purpose, single and multicore assembly XLETFE Family Part 002: General EN 4611-004, Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE Family Part 004: Tin plated copper Operating temperatures, between 65 C and 135 C Dual ext

20、ruded wall for open applications UV laser printable Product standard EN 4612-002, Aerospace series Cables electrical, for general purpose, single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 002: General EN 9133, Aerospace series Quality Management Systems Qualificatio

21、n Procedure for Aerospace Standard Products 3 Terms, definitions and symbols For the purposes of this document, the terms, definitions and symbols given in EN 3475-100 apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: availa

22、ble at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp prEN 4612-005:2018 (E) 4 4 Materials and construction 4.1 Materials These cables shall consist of the following: cores according to EN 4611-004; number of cores 2 (two) to 4 (four). Cores be twisted t

23、ogether according to EN 2235. Filler cores shall not be permitted. Outer jacket: it shall be possible to mark the jacket by UV laser printing; minimum thickness shall be 0,15 mm. 4.2 Construction See Table 1. Table 1 Multicore without screen, with jacket Size AWG a 2 core 3 core 4 core Max. dia. Mas

24、s DC Res. Max. dia. Mass DC Res. Max. dia. Mass DC Res. max. /km max. /km max. /km mm kg/km max. mm kg/km max. mm kg/km max. 004 22 2,92 11,65 61,8 3,12 16,70 61,8 3,45 21,74 61,8 006 20 3,40 18,44 34,2 3,64 25,44 34,2 4,03 33,35 34,2 010 18 3,88 24,54 21,7 4,16 35,77 21,7 4,61 47,01 21,7 012 16 4,1

25、6 31,11 16,3 4,46 45,30 16,3 4,99 59,68 16,3 020 14 5,34 46,86 11,2 5,73 68,65 11,2 6,36 90,44 11,2 030 12 6,36 69,86 7,0 6,83 102,83 7,0 7,60 135,81 7,0 050 10 7,68 106,11 4,3 8,26 156,81 4,3 9,20 207,50 4,3 a AWG Closest American Wire Gauge. 4.3 Colour coding of cores See EN 4611-002. prEN 4612-00

26、5:2018 (E) 5 5 Required characteristics According to EN 2235 and EN 3475-100. See Table 2. Table 2 Tests (1 of 3) EN 3475- Designation of the test Details 201 Visual examination Applicable 202 Mass Applicable, see Table 1. 203 Dimensions Applicable, see Table 1. 301 Ohmic resistance per unit length

27、Applicable, see Table 1. 302 Voltage proof test Not applicable 303 Insulation resistance Not applicable 304 Surface resistance Not applicable 305 Overload resistance Not applicable 401 Accelerated ageing Applicable Temperature (200 3) C 402 Shrinkage and delamination Applicable Temperature (150 5) C

28、 Maximum shrinkage at each end of cable: Jacket: 2 mm on size 001 to 010, 3 mm on sizes 012 to 030. Cores: 0,80 mm on size 001 to 006, 1,00 mm on size 010 to 012, 1,20 mm on size 020 to 030. 403 Delamination and blocking Applicable Temperature (150 5) C 404 Thermal shock Applicable Temperatures ( 65

29、 3) C and (135 3) C Maximum shrinkage at each end of cable: Jacket: 2 mm on size 001 to 010, 3 mm on sizes 012 to 030. Cores: 0,80 mm on size 001 to 006, 1,00 mm on size 010 to 012, 1,20 mm on size 020 to 030. 405 Bending at ambient temperature Applicable 406 Cold bend test Applicable Temperature (

30、65 2) C prEN 4612-005:2018 (E) 6 Table 2 Tests (2 of 3) EN 3475- Designation of the test Details 407 Flammability Applicable Methods 1 and 2 Flame applied for 15 s Extinguishing time: 3 s max. 408 Fire resistance Not applicable 409 Air-excluded ageing Not applicable 410 Thermal endurance Not applica

31、ble 411 Resistance to fluids Applicable Volume swell not greater than 10 % Scrape not applicable 412 Humidity resistance Applicable Method B Temperature (90 2) C Duration 672 h 413 Wrap back test Applicable 414 Differential scanning calorimeter (DSC test) Not applicable 501 Dynamic cut-through Not a

32、pplicable 502 Notch propagation Not applicable 503 Scrape abrasion Not applicable 504 Torsion Not applicable 505 Tensile test on conductors and strands Not applicable 506 Plating continuity Not applicable 507 Adherence of plating Not applicable 508 Plating thickness Not applicable 509 Solderability

33、Not applicable 510 Tensile strength and elongation of extruded insulation, sheath and jacket material Applicable Eb 75 % minimum TS 35 MPa minimum 511 Cable-to-cable abrasion Not applicable 512 Flexure endurance Applicable code 006 Mandrel 15 mm Weight 0,75 kg 750 cycles 601 Smoke density Not applic

34、able 602 Toxicity Not applicable 603 Resistance to wet arc tracking Not applicable 604 Resistance to dry arc propagation Not applicable 605 Wet short circuit test Not applicable prEN 4612-005:2018 (E) 7 Table 2 Tests (3 of 3) EN 3475- Designation of the test Details 701 Stripability and adherence of

35、 insulation to the conductor Applicable 702 Screen pushback capability Not applicable 703 Permanence of manufacturers marking Applicable 704 Flexibility Not applicable 705 Contrast measurement Laser Marking K 50 % 706 Laser markability Applicable 6 Quality assurance See EN 9133. 7 Designation EXAMPL

36、E Description block CABLE, ELECTRICAL Identity block EN4612-005A010P Number of this standard Code letter for number of cores (see EN 4612-002, Table 2) Code for nominal section (see Table 1) Code letter for colour coding of cores (see EN 4612-002) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 8 Identification and marking See EN 4612-002. 9 Packaging, labelling and delivery lengths See EN 2235. 10 Technical specification See EN 2235.