ASD-STAN PREN 4639-001-2006 Aerospace series Connectors optical rectangular modular multicontact 1 25 diameter ferrule with removable alignment sleeve holder Part 001 Technical spe.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 4639-001 Edition P 1 September 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Descriptors: ENGLISH VERSION

2、Aerospace series Connectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 001: Technical specification Srie arospatiale Connecteurs optiques rectangulaires, modulaires multivoies, frule 1,25, quips dun porte sleeve dmontable Partie 0

3、01 : Spcification technique Luft- und Raumfahrt Optischer Rechtecksteckverbinder, modular, multipin, Ferrulendurchmesser 1,25 mm, demontierbarer Zentrierhlsenhalter Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The

4、AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the techn

5、ical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European

6、 Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition ap

7、proved for publication 30 September 2006 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2006 by ASD-STAN prEN 4639-001:20062 Contents Page Foreword . 2 Introduction. 3 1 Scope 3 2 Normative references 3 3 Terms and definitions. 3 4 Des

8、cription. 4 4.1 General . 4 4.2 Receptacle . 4 4.3 Plug. 4 4.4 Materials and surface treatment 4 5 Design. 5 5.1 Housing 5 5.2 Modules 5 6 Definition drawings. 5 6.1 General . 5 6.2 Receptacle . 5 6.3 Plug. 5 6.4 Modules 5 6.5 Mating dimensions 8 7 Tests . 13 7.1 Tests according to EN 2591 series 13

9、 7.2 Special tests 16 8 Quality assurance . 17 8.1 General . 17 8.2 Qualification. 17 8.3 Maintenance of qualification 20 9 Designation and Marking 21 9.1 Fibre optic module 21 9.2 Fibre optic contact 21 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical

10、Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4639-001:20063 Introduction This family of fibre optic connectors is derived from EN EPX-xxx (GT3). It is suit

11、able for use on aerospace onboard applications. It provides easy access for optical contact end face cleaning. The optical contacts are capable of accepting single cable sizes up to a maximum of 2 mm outside diameter. 1 Scope This standard specifies the general characteristics, the conditions for qu

12、alification, acceptance and quality assurance, as well as the test programs and groups for rectangular multipin fibre optic connectors. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited appli

13、es. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General. EN 3197, Aerospace series Installation of aircraft electrical and optical interco

14、nnection systems. 1) EN 3909, Aerospace series Test fluids for electric components and sub-assemblies. 1) EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts. EN EPX-xxx (GT3), Aerospace series (EPX standard). 2) MIL-I-81969/14, Installing and re

15、moval tools, connector electrical contact, type III, class 2, composition B. 3) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. * And all parts quoted in this document. 1) Published as ASD Prestandard at the date of publication of this

16、 standard 2) In preparation at the date of publication of this standard 3) Published by : Department of Defence (DOD), the Pentagon, Washington, D.C. 20301 USA prEN 4639-001:20064 4 Description 4.1 General This document describes an optical connector module to be installed in plug and receptacle hou

17、sings. Plug and receptacle housings conform to EN EPX-xxx (GT3). There are two sizes of connector housings Housing size 1 with 1 module cavity Housing size 2 with 2 module cavities The connectors use rear removable optical contacts with a ferrule diameter of 1,25 mm. The precise alignment of the opt

18、ical contacts is accomplished by alignment sleeves held in a removable sleeve holder. The receptacles and plugs contain either male or female module. The female module is characterised by its ability to receive the removable sleeve holder. The inserts can be installed and removed from the shell by m

19、ean of a tool as specified EN EPX-xxx (GT3). The modules are keyed to prevent mismating (“A” module for connector housing cavity “A” and “B” module for connector housing cavity “B.”) as specified EN EPX-xxx (GT3). The connectors are keyed as specified EN EPX-xxx (GT3). Connector type designation as

20、specified EN EPX-xxx (GT3). 4.2 Receptacle Receptacle description as specified EN EPX-xxx (GT3). 4.3 Plug Plug description as specified EN EPX-xxx (GT3). 4.4 Materials and surface treatment 4.4.1 General When dissimilar metals are in close contact, adequate protection against corrosion shall be used

21、 for the electromotive force of the cell not to exceed 0,25 V (see EN 3197). 4.4.2 Housings The connector housing description as specified in EN EPX-xxx (GT3). 4.4.3 Optical contacts and alignment sleeves The contacts shall be of suitable materials as specified in the product standard. The optical a

22、lignment sleeves shall be of suitable materials as specified in the product standard. The optical contacts are sprung-loaded. The spring force is defined in the product standard. prEN 4639-001:20065 4.4.4 Metallic or non-metallic materials The materials used for modules, seals and grommets shall hav

23、e a hardness and mechanical characteristics consistent with the required use. 5 Design 5.1 Housing The connector housing design as specified in EN EPX-xxx (GT3). 5.2 Modules The modules carrying the optical contacts shall be in hard material and have a cross section and radii such that no cracks, fl

24、aking or breaks can occur in normal operation. The contact module is mechanically held in the connector housing by retention clips, and removable with the use of an extraction tool. The mechanical contacts retention system shall be integrated in the hard module. The front face of the module shall be

25、 such that sealing is ensured when the connectors are coupled. The interfacial seal of the module of the male contacts shall be permanently fastened on the hard module. Sealing of the rear face of the module is provided by a grommet adapted to the external diameter of the cable The design shall perm

26、it individual installation of the contacts without removal of the module. Fitting and removal of the contacts shall be from the rear. For ease of operation, tools as per MIL-I-81969/14-03 standard (P/N for size 16) may be used. Contact position identification shall be permanent and contrasted on the

27、 rear face of the insert or grommet. 6 Definition drawings 6.1 General The general dimensions and the masses of receptacles, plugs and protective covers are given in the product standards. 6.2 Receptacle All housing dimensions are defined in EN EPX-xxx (GT3). 6.3 Plug All housing dimensions are defi

28、ned in EN EPX-xxx (GT3). 6.4 Modules 6.4.1 Single rectangular connector interface insert See Figure 1. prEN 4639-001:20066 Key 1 Receptacle connector 2 Pin cavity position A 3 Pin cavity position A 4 Plug connector 5 Front face of the module 6 Mechanical bottom of receptacle 7 Interfacial seal 8 Sle

29、eve holder 9 Mechanical bottom of plug 10 Interfacial seal Figure 1 6.4.2 Dual rectangular connector interface insert See Figure 2. Receptacle Connector 4 1 2 3 5 10 9 8 7 6 5 0,30 Ar Pr 0,30 Ap Pp prEN 4639-001:2006 7 Key 1 Receptacle connector 2 Mechanical bottom of plug 3 Front face of the module

30、 4 Interfacial seal 5 Sleeve holder 6 Pin cavity position A 7 Pin cavity position A 8 Mechanical bottom of the receptacle 9 Plug connector Figure 2 1 9 23 4 5 6 8 7 5 4 3 0,30 Ar Pr 0,30 Ap Pp prEN 4639-001:20068 6.5 Mating dimensions 6.5.1 Mating dimensions for single rectangular connector The mati

31、ng dimensions of plug and receptacle for single rectangular connector are shown in Figure 3. Key 1 Single rectangular receptacle 2 Single rectangular plug Figure 3 1 2 prEN 4639-001:20069 6.5.2 Mating dimensions for dual rectangular connector The mating dimensions of plug and receptacle for dual rec

32、tangular connector are shown in Figure 4. Key 1 Dual rectangular receptacle 2 Dual rectangular plug Figure 4 1 2 prEN 4639-001:200610 6.5.3 Receptacle with male module and plug with female module The displacement of the optical contact in the size 1 connector is shown on Figure 5. Dimensions and tol

33、erances are in millimetres. Key 1 Receptacle connector 2 Plug connector Figure 5 6.5.4 Receptacle with female module and plug with male module The displacement of the optical contact in the size 2 is shown on Figure 6. Dimensions and tolerances are in millimetres. Key 1 Receptacle connector 2 Plug c

34、onnector Figure 6 1 2 1 2 prEN 4639-001:200611 6.5.5 Coupling contact condition See Figure 7. Key 1 Optical contact to sleeve holder stop 2 D2 - Sleeve cavity inner diameter 3 Sleeve to sleeve holder cavity stop Condition: In every case, J 0 The different shapes and dimensions of the sleeve cavity m

35、ust be defined to warranty this condition. Figure 7 6.5.6 Contact arrangements Identification of the contact position shall be permanently marked in contrasting colour on the rear face of the module. Contact arrangements: see Figure 8. 1 2 3 prEN 4639-001:200612 Rear grommet face Female module (with

36、 sleeve holder) Rear grommet face Male module Key 1 “A“ keying 2 On ribs 3 “B“ keying 4 End of the optical contact 5 Cavity 6 Position of the optical contact polarization key 7 or “B“ marking (according to the connector housing cavity) Figure 8 1 5 4 2 2 5 3 7 6 prEN 4639-001:200613 7 Tests 7.1 Test

37、s according to EN 2591 series The tests of EN 2591, applicable in the context of this standard as well as the details necessary for implementing them and for inspecting connector characteristics, are given in Table 1. Table 1 EN 2591- Test Details 6101 Visual examination No loosening of parts, crack

38、s, excessive wear, or detached parts. Optical face undamaged and free from contamination when examined at 100 magnification minimum. 101 Visual examination Applicable to protective caps only. 102 Examination of dimensions and mass According optical contact product standard. NOTE In the case of a qua

39、lified inspection system, the parts unrelated to a production batch, may be used. 6301 Endurance at temperature For performance and test method requirements refer to the applicable product standard for the component and cable under test. 302 Climatic sequence For performance and test method requirem

40、ents refer to the applicable product standard for the component and cable under test. 6303 Cold/low pressure and damp heat Not applicable 304 Damp heat steady state For performance and test method requirements refer to the applicable product standard for the component and cable under test. 6305 Rapi

41、d change of temperature For performance and test method requirements refer to the applicable product standard for the component and cable under test. 6306 Mould growth Not applicable 6307 Salt mist For performance and test method requirements refer to the applicable product standard for the componen

42、t and cable under test. 308 Sand and dust Not applicable 309 Dry heat For performance and test method requirements refer to the applicable product standard for the component and cable under test. 310 Cold For performance and test method requirements refer to the applicable product standard for the c

43、omponent and cable under test. 311 Low air pressure For performance and test method requirements refer to the applicable product standard for the component and cable under test. 312 Air leakage Not applicable continued prEN 4639-001:200614 Table 1 (continued) EN 2591- Test Details 313 Driving rain (

44、artificial) For performance and test method requirements refer to the applicable product standard for the component and cable under test. 6314 Immersion at low air pressure Pressure 11,6 kPa 6315 Fluid resistance See Table 2 for fluids, number of cycles, temperature and time of immersion, and temper

45、ature of third phase. 6316 Ozone resistance Not applicable 6317 Flammability No dripping of material such as to ignite flammable tissue. Burning and afterglow to extinguish within 60 s. 6318 Fire resistance Not applicable 319 Gastightness of solderless wrapped connections Not applicable 320 Simulate

46、d solar radiation at ground level For performance and test method requirements refer to the applicable product standard for the component and cable under test. 6321 Damp heat, cyclic test Connector mated, 2 cycles Method A 6323 Thermal shock (Hermetically sealed devices) Not applicable 6324 Interfac

47、ial sealing Not applicable 6325 Ice resistance Not Applicable 6401 Acceleration steady state Not applicable 6402 Shock Method A, severity 50G 6403 Vibrations Method B and EN 2591-403, Figure 3, Table 2, level G 3 axes (X, Y and Z), 8 hours / axe 6404 Transverse load Not applicable 6405 Axial load Fo

48、r performance and test method requirements refer to the applicable product standard for the component and cable under test. 6406 Mechanical endurance For performance and test method requirements refer to the applicable product standard for the component and cable under test. See EN EPX-001 (GT3). 40

49、7 Durability of contact retention system and seals (maintenance ageing) For performance and test method requirements refer to the applicable product standard for the component and cable under test. continued prEN 4639-001:2006 15 Table 1 (continued) EN 2591- Test Details 408 Mating and unmating forces Method A Housing size Coupling torque N.m max. Uncoupling torque N.m min. 1 2 1.0 1.2 1.0 1.0 These values are increased by 50 % at 25C and by 25 % after test EN 2591-308. 409 Contact retention in insert For performance and test method requirements