ASD-STAN PREN 4640-001-2007 Aerospace series Connectors optical rectangular rack and panel multicontact 1 25 diameter ferrule with removable alignment sleeve holder Part 001 Techni.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 4640-001 Edition P 1 February 2007 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Descriptors: ENGLISH VERSION A

2、erospace series Connectors, optical, rectangular, rack and panel, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 001: Technical specification Srie arospatiale Connecteurs, optiques, rectangulaires, contacts multiples, rackables, frule diamtre 1,25, quips dun porte s

3、leeve dmontable Partie 001 : Spcification technique Luft- und Raumfahrt Optischer Rechtecksteckverbinder, Gehuse, Einschub, Steckverbinder, Multipin, Ferrulendurchmesser 1,25 mm, demontierbarer Zentrierhlsenhalter Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been dr

4、awn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent

5、to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as

6、a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any natio

7、nal standards conflicting with the EN. Edition approved for publication 28 February 2007 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2007 by ASD-STAN prEN 4640-001:20072 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative

8、references 3 3 Terms and definitions .4 4 Description .4 5 Design .5 6 Definition drawings5 7 Tests. 15 8 Quality assurance. 18 9 Designation and marking. 22 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out

9、in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4640-001:20073 Introduction This family of fibre optic connectors is derived from ARINC Specification 600 connectors. It is suitable for use on aerospace on

10、board applications. It provides easy access for optical contact end face cleaning. The optical contacts are capable of accepting single cable sizes up to a maximum of 2 mm outside diameter. 1 Scope This standard specifies the general characteristics, the conditions for qualification, acceptance and

11、quality assurance, as well as the test programs and groups for rectangular multipin fibre optic connectors. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references,

12、the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General. EN 3197, Aerospace series Installation of aircraft electrical and optical interconnection systems. 1)EN 3909,

13、 Aerospace series Test fluids for electric components and sub-assemblies. 1)EN 4639-101, Aerospace series Connectors, optical, rectangular, modular, multicontact, 1,25 mm diameter ferrule, with removable alignment sleeve holder Part 101: Optical contact for cable EN 4641-100 Operating temperature be

14、tween 65 C and 152 C Product standard. 1)EN 4640-002, Aerospace series Connectors, optical, rectangular, rack and panel, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 002: List of product standards. 1)EN 4640-003, Aerospace series Connectors, optical, rectangular,

15、rack and panel, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 003: Plug optical connector Product standard. 1)EN 4640-004, Aerospace series Connectors, optical, rectangular, rack and panel, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder

16、 Part 004: Receptacle optical connector Product standard. 1)EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts. ARINC Specification 600, Air Transport Avionics Equipment Interfaces. 2)MIL-I-81969/14, Installing and removal tools, connector elect

17、rical contact, type III, class 2, composition B. 3)*And all parts quoted in this standard. 1) Published as ASD Prestandard at the date of publication of this standard. 2) Published by: AERONAUTICAL RADIO, INC. 2551 Riva road, Annapolis, Maryland 21401-7435 USA. 3) Published by: Department of Defence

18、 (DOD), the Pentagon, Washington, D.C. 20301 USA. prEN 4640-001:20074 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General This document describes an optical connector insert to be installed in plug and receptacle

19、housings. Plug and receptacle housings conform to ARINC Specification 600. The precise alignment of the optical contacts is accomplished by alignment sleeves held in a removable sleeve holder. The plug connector contain male insert as specified in EN 4640-003. The receptacles connector contain femal

20、e insert as specified in EN 4640-004. The female insert is composed of an insert and a removable sleeve holder as specified in EN 4640-004. The sleeve holder is delivered with the female insert. It is considered as a part of the female insert (specific design per manufacturer). The sleeve holder can

21、 be supplied separately only for repair purpose. The optical contact is in accordance with EN 4639-101. The connectors are keyed as specified in ARINC Specification 600. Connector type designation as specified in ARINC Specification 600. 4.2 Receptacle Receptacle description as specified in ARINC Sp

22、ecification 600. 4.3 Plug Plug description as specified in ARINC Specification 600. 4.4 Materials and surface treatment 4.4.1 General When dissimilar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V (see EN

23、3197). 4.4.2 Housings The connector housing description as specified in ARINC Specification 600. prEN 4640-001:20075 4.4.3 Optical contacts and alignment sleeves The contacts shall be of suitable materials as specified in EN 4639-101. The optical alignment sleeves shall be of suitable materials as s

24、pecified in EN 4640-002. The optical contacts are sprung-loaded. The spring force is defined in the product standard (EN 4639-101). 4.4.4 Metallic or non-metallic materials The materials used for inserts, seals and grommets shall have a hardness and mechanical characteristics consistent with the req

25、uired use. 5 Design 5.1 Housing The connector housing design as specified in ARINC Specification 600. 5.2 Connector inserts The connector insert carrying the optical contacts shall be in hard material and have a cross section and radii such that no cracks, flaking or breaks can occur in normal opera

26、tion. The mechanical contacts retention system shall be integrated in the connector insert. Sealing of the rear face of the connector insert can be provided by a grommet adapted to the external diameter of the cable The design shall permit individual installation of the contacts without removal of t

27、he connector insert. Fitting and removal of the contacts shall be from the rear. For ease of operation, tools as per MIL-I-81969/14-03 (P/N for size 16) may be used. Contact position identification shall be permanent and contrasted on the rear face of the insert or grommet. 6 Definition drawings 6.1

28、 General The general dimensions and the masses of receptacles, plugs and protective covers are given in the product standards. 6.2 Receptacle All housing dimensions are defined in ARINC Specification 600. 6.3 Plug All housing dimensions are defined in ARINC Specification 600. prEN 4640-001:20076 6.4

29、 Connector inserts 6.4.1 Connector interface insert See Figure 1. Key 1 Receptacle connector 5 Mechanical bottom of receptacle 2 Mechanical bottom of plug 6 Plug connector 3 Front face of the insert 7 Pin cavity position A 4 Sleeve holder Figure 1 prEN 4640-001:20077 6.5 Mating dimensions The mating

30、 dimensions receptacle (free position) are shown in Figure 2. Sleeve-holder screw cavity (Sleeve-holder not show) Optical contact position Key 1 Limit stop of the alignment sleeve holder screw 2 (unmated position) 3 Mechanical bottom of the receptacle NOTE Other dimensions in accordance with ARINC S

31、pecification 600. Figure 2 max.prEN 4640-001:20078 The mating dimensions of plug (free position) are shown in Figure 3. Key 1 (unmated position) 2 Mechanical bottom of the plug NOTE Other dimensions in accordance with ARINC Specification 600. Figure 3 6.5.1 Receptacle with female insert and plug wit

32、h male insert The displacement of the optical contact in the connector is shown in Figure 4. Dimensions and tolerances are in millimetres. Mating position Key 1 Mechanical bottom 2 Receptacle connector 3 Plug connector Figure 4 1 2 min.7,01 5,92 1 2 3 prEN 4640-001:20079 6.5.2 Receptacle connector C

33、ontact entering mating sleeve holder Contact optically mated Key 1 #22 Electrical contact 6 Bloc side 2 Sleeve holder 7 Rack side 3 #12 Electrical contact 8 Plug 4 #16 Electrical contact 9 Optical contact 5 Receptacle X1 contact entering mating sleeve holder X2 contact optically mated Optical contac

34、t 18,68 mm .735 16,53 mm .650 #22 16,30 mm .642 b13,89 mm .547 #22 20,32 mm .800 a18,99 mm .748 Optical contact 16,25 mm .634 13,28 mm .523 #20 20,54 mm .809 a18,82 mm .741 #20 16,48 mm .649 b14,04 mm .553 #16 25,70 mm 1.012 a24,10 mm .949 #16 18,42 mm .725 b20,77 mm .818 #12 25,60 mm 1.008 a24,20 m

35、m .953 #12 19,60 mm .772 b17,57 mm .692 aValues for #22,#20,#16,#12 electrical contacts are for contact entering mating insulator extracted from ARINC Specification 600. These values are given for information only. Refer to ARINC Specification 600 for more information. bValues for #22,#20,#16,#12 el

36、ectrical contacts are for contact electrically engaged extracted from ARINC Specification 600. These values are given for information only. Refer to ARINC Specification 600 for more information. Figure 5 11223344556 7 76 8 9 89prEN 4640-001:200710 6.5.3 Coupling contact condition Key 1 D2 - Sleeve c

37、avity inner diameter 2 Sleeve to sleeve-holder cavity stop 3 Optical contact to sleeve-holder stop Condition: in every case, J 0 The different shapes and dimensions of the sleeve cavity must be defined to warranty this condition. Figure 6 6.5.4 Contact arrangements Identification of the contact posi

38、tion shall be permanently marked in contrasting colour on the rear face of the module. Contact arrangements 20F12Q8 for shell size 2 or 3: see Figure 7. D1 J prEN 4640-001:200711 Receptacle rear face Plug rear face Plug front face Key 1 Ref on ribs 2 Sleeve-holder screw hole (on receptacle side) 3 1

39、2 optical cavities 4 End of the optical contacts 5 Keyway 6 8 cavities for #8 quadrax contacts. Contact body is grounded to the connector shell 7 Angular position of the optical contact polarization key 8 Step Number of contacts Contact size Insert cavity location 12 Optical contact RR/RR 1 thru 12

40、8 8 (Quadrax) FR/FR (Receptacle side) RR/RR (Plug side) AA thru HH NOTE RR/RR = Contacts are REAR RELEASE / REAR REMOVABLE FR/FR = Contacts are FRONT RELEASE / FRONT REMOVABLE Figure 7 Receptacle front face (without sleeve holder) prEN 4640-001:200712 Contact arrangements 36F36 for shell size 2 or 3

41、: see Figure 8. Receptacle rear face Plug rear face Plug front face Key 1 Ref on ribs 2 3 cavities for sleeve-holder screw (on receptacle side) 3 Keyway 4 36 optical cavities 5 End of the optical contacts 6 Angular position of the optical contact polarization key Number of contacts Contact size Inse

42、rt cavity location 36 Optical contact RR/RR 1 thru 36 NOTE RR/RR = Contacts are REAR RELEASE / REAR REMOVABLE FR/FR = Contacts are FRONT RELEASE / FRONT REMOVABLE Figure 8 Receptacle front face (without sleeve holder) prEN 4640-001:200713 Contact arrangements 17F12Q2 for shell size 2 or 3: see Figur

43、e 9. Receptacle rear face Plug rear face Plug front face Key 1 Ref on ribs 2 Sleeve-holder screw hole (on receptacle side) 3 12 optical cavities 4 End of the optical contacts 5 Keyway 6 3 cavities for #16 electrical contacts. 7 2 cavities for #8 quadrax contacts. Contact body is grounded to the conn

44、ector shell. 8 Angular position of the optical contact polarization key Number of contacts Contact size Insert cavity location 12 Optical contact RR/RR 1 thru 12 3 16 (Electrical) FR/FR (Receptacle side) RR/RR (Plug side) 13 thru 15 2 8 (Quadrax) FR/FR (Receptacle side) 16 thru 17 NOTE RR/RR = Conta

45、cts are REAR RELEASE / REAR REMOVABLE FR/FR = Contacts are FRONT RELEASE / FRONT REMOVABLE Figure 9 Receptacle front face (without sleeve holder)prEN 4640-001:200714 Contact arrangements 12F12 for shell size 1: see Figure 10. Receptacle rear face Plug rear face Plug front face Key 1 Ref on ribs 2 Ke

46、yway 3 12 optical cavities 4 End of the optical contacts 5 Cavity for sleeve-holder screw (on receptacle side) 6 Angular position of the optical contact polarization key Number of contacts Contact size Insert cavity location 12 Optical contact RR/RR 1 thru 12 NOTE RR/RR = Contacts are REAR RELEASE /

47、 REAR REMOVABLE FR/FR = Contacts are FRONT RELEASE / FRONT REMOVABLE Figure 10 Receptacle front face (without sleeve holder) prEN 4640-001:200715 7 Tests 7.1 Tests according to EN 2591 series The tests of EN 2591, applicable in the context of this standard as well as the details necessary for implem

48、enting them and for inspecting connector characteristics, are given in Table 1. Table 1 EN 2591- Test Details 6101 Optical elements - Visual examination No loosening of parts, cracks, excessive wear, or detached parts. Optical face undamaged and free from contamination when examined at 100 magnifica

49、tion minimum. 101 Visual examination Not applicable. 102 Examination of dimensions and mass According optical contact Product Standard. NOTE In the case of a Qualified Inspection System, the parts unrelated to a Production Batch, may be used. 6301 Optical elements - Endurance at temperature For performance and test method requirements refer to the applicable Product Standard for the component and cable under test. 302 Climatic sequence For performance and test method requi