ASD-STAN PREN 4652-221-2016 Aerospace series Connectors coaxial radio frequency Part 221 Type 2 TNC interface Crimp version Right angle plug Product standard (Edition P 1).pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4652-221 Edition P 1 May 2016 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.org ICS: Descriptors: ENGLISH VERSI

2、ON Aerospace series Connectors, coaxial, radio frequency Part 221: Type 2, TNC interface Crimp version Right angle plug Product standard Luft- und Raumfahrt Koaxiale Hochfrequenz- Steckverbinder Teil 221: Typ 2, TNC-Schnittstelle, Krimpausfhrung, freier Steckverbinder 90 abgewinkelt Produktnorm Srie

3、 arospatiale Connecteurs coaxiaux pour radio frquences Partie 221 : Type 2, interface TNC Version sertir Fiche coude Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardizati

4、on). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability

5、 is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to

6、full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This document is published by ASD-S

7、TAN for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews each standard and technic

8、al report at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or transmi

9、tted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1st May 2016 Comments should be sent within s

10、ix months after the date of publication to ASD-STAN Electrical Domain Copyright 2016 ASD-STAN prEN 4652-221:2016 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Required characteristics 3 4 Test methods 7 5 Quality assurance 9 6 Designation . 10 7 Marking . 10 8 Packaging . 10 9

11、Storage 10 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 465

12、2-221:2016 (E) 3 1 Scope This standard specifies the characteristics of screwed on coupling (TNC interface) coaxial right angle plugs 50 Ohms. The cable to connector assembly is a crimp technology. 2 Normative references The following documents, in whole or in part, are normatively referenced in thi

13、s document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591, Aerospace series Elements of electrical and optical connection Test methods E

14、N 2812, Aerospace series Stripping of electric cables EN 4652-001, Aerospace series Connectors coaxial radio frequency Part 001: Technical specification EN 4652-222, Aerospace series Connectors coaxial radio frequency Part 222: Type 2, TNC interface Crimp version Straight square flange receptacle Pr

15、oduct standard 1) EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts TR 6058, Aerospace series Cable code identification list 2) 3 Required characteristics The connection technology shall comply to all required tests described in Clause 4. All i

16、nterface shall comply to EN 4652-001. Holes for lockwire shall exist in case of no self-locking device on the product. Water ingress resistance is required in mated conditions for all cable groups. Water ingress resistance is also required in unmated conditions for cable group A. All parts quoted in

17、 this standard. 1) Published as ASD-STAN Prestandard at the date of publication of this standard. (http:/www.asd-stan.org/). 2) Published as ASD-STAN Technical Report at the date of publication of this standard. (http:/www.asd-stan.org/). prEN 4652-221:2016 (E) 4 3.1 Configuration, dimension and mas

18、s Mass without heatshrink tubing. See Figure 1 and Table 1. Dimensions in millimetres Key 1 14/flats 2 Marking axis 3 Protective cap 4 3 holes 0,95 Figure 1 TNC right angle plug Marking: see Clause 7 Table 1 TNC right angle plug dimensions and mass Cable code (see TR 6058) Cable group A max. B max.

19、C max. D E F Interface style (according to EN 4652-001) Mass g WM C 36,8 46,3 11,45 4,2 1,15 3 B 30,1 3.2 Materials and finish Center contact (front active part) : Copper alloy gold plated over nickel undercoat Ferrule (if existing) : Copper alloy Insulators . : PTFE Seals : Silicone rubber or fluor

20、ide Heat shrink tube : Polyolefin prEN 4652-221:2016 (E) 5 Body of connector, coupling nut, rear screw materials of these parts shall have mechanical and electrical characteristics consistent with the requirements of this product standard. 3.3 Temperature Operating temperature range from 65 C to 135

21、 C (polyolefin temperature limited). 3.4 Electrical characteristics Impedance : 50 Maximum operating frequency . : 6 GHz VSWR : See Table 2 Table 2 Electrical characteristics Frequency (MHz) VSWR max. 150 1,15 1 200 1,20 6 000 1,35 The VSWR requirement is applicable for connector alone. Insertion lo

22、ss . : 0,1 f dB max. f in GHz Contact resistance (initial central contact) : 1,5 m max. Insulation resistance : 5 000 M min. Maximum operating voltage . : 1 000 V rms (at see level) 3.5 Mechanical characteristics Tightening torque of coupling nut . : 2,6 Nm 0,3 Nm Force to engage or disengage . : 0,

23、23 Nm max. Tightening torque of back nut. . : 3 Nm T 3,7 Nm Service life : 500 cycles Retention of centre contact . : 27 N Retention of cable . : See Table 3 Table 3 Retention of cable Cable code (see TR 6058) Retention of cable WM 140 N min. prEN 4652-221:2016 (E) 6 3.6 Admissible cables, tools and

24、 stripping lengths 3.6.1 Admissible cables, tools The connector shall accept the cables listed in Table 4 with associated tools. Table 4 Admissible cables and tools Cable code (see TR 6058) Cable group Stripping Length (mm) Tools for crimping Center contact Ferrule WM C Tool M22520/1-01 Locator M225

25、20/1-13 (red) Selection 7 Tool M22520/5-01 Die M22520/5-05 3.6.2 Stripping lengths The cables shall be stripped according to lengths in Table 5. Table 5 Stripping lengths, cable Group C A B C min. max. min. max. min. max. mm mm mm mm mm mm 8,8 9,2 8,8 9,2 22,8 23,2 For stripping, see EN 2812. prEN 4

26、652-221:2016 (E) 7 4 Test methods See Table 6. Table 6 Test methods (1 of 3) EN 2591- Designation of the test Details 101 Visual examination Applicable 102 Examination of dimensions and mass TNC interface Style A: See 3.1 and EN 4652-001 TNC interface Style B: See 3.1 and EN 4652-001 TNC interface S

27、tyle C: See 3.1 and EN 4652-001 The manufacturer shall precise which style of interface is used. 201 Contact resistance low level Applicable on center contact 202 Contact resistance at rated current 1,5 m max. = initial central contact and 2 0 m max. after test For nickel plated connectors: 0,4 m ma

28、x. = initial external contact and 1,2 m max. after test 204 Discontinuity of contacts in the microsecond range Duration of micro discontinuity: 1 s Method B Test time: throughout duration of tests EN 2591-402 (shocks) and EN 2591-403 (vibrations) 206 Measurement of insulation resistance 5 000 M min.

29、 207 Voltage proof test Method A Pressure Mated Unmated a Sea level 1 000 1 000 12,1 kPa 800 550 4,7 kPa 375 350 2,7 kPa 250 200 a Values in Volts RMS 212 Surface transfer impedance Applicable (Up to 100 MHz) 3 m 1 MHz 1 m 10 MHz 3 m 30 MHz 5 m 100 MHz 214 Lightning strike, current and voltage pulse

30、 10 kA wave form 5 A, 10 A RMS 221 Voltage Standing Wave Ratio (VSWR) Applicable, see Table 2. 222 Insertion Loss (I.L.) 0,1 f dB max. in GHz Measurement shall be performed with connector mated with EN 4652-222 receptacle from same technology and cable group. 223 Measurement of characteristic impeda

31、nce of a coaxial connector or contact 50 5 at 200 MHz prEN 4652-221:2016 (E) 8 Table 6 Test methods (2 of 3) EN 2591- Designation of the test Details 224 RF leakage 60 dB from 2 GHz to 3 GHz 225 RF high potential withstanding voltage Applicable 1 000 V at 5 MHz 226 Corona level Applicable Corona ext

32、ension voltage 315 V rms 4,4 kPa (70000 feet altitude) 303 Cold/low pressure and damp heat Applicable Five (5) cycles Minimum temperature 60 C 305 Rapid change of temperature Mated connectors TA 05165C; TB 5065C. 307 Salt mist The connectors shall be suspended in the test chamber with non-metallic c

33、ords, so that no accumulation of condensed saline solution can occur. The connectors shall be: subjected to 50 cycles of mating and unmating at a rate five (5) cycles/min.: exposed to the salt mist: mated for 452 h not exposed to the salt mist: unmated for 48 h 308 Sand and dust The mated connectors

34、 shall be arranged so that their longitudinal axis is parallel to the wind direction, with the rear of the plug facing the wind. Wind velocity in the duct: (3,5 0,5) m/s Number of cycles: one (1) 311 Low air pressure Refer to test EN 2591-207 314 Immersion at low air pressure Not applicable 315 Flui

35、d resistance Applicable. See EN 4652-001. 317 Flammability Applicable method A 402 Shock Method A, half sine Severity 30 g duration 11 ms Number of shocks: one (1) in each way for each of the three (3) axis six (6) shocks in all prEN 4652-221:2016 (E) 9 Table 6 Test methods (3 of 3) EN 2591- Designa

36、tion of the test Details 403 Sinusoidal and random vibrations Method A: sinusoidal vibration with the following individual modalities: Level 2 50 Hz to 70 Hz 1,5 mm double amplitude 70 Hz to 2 000 Hz 20 g Three (3) axis or two (2) axis (straight connectors) Duration 4 h per axis at ambient temperatu

37、re 404 Transverse load Applicable on rear of plug; torque moment = 15 Nm. 406 Mechanical endurance 500 cycles 408 Mating and unmating forces Applicable. 0,23 Nm max. 409 Contact retention in insert 27 N min., applicable on cabled specimen 417 Tensile strength (crimped connection) Applicable. See Tab

38、le 3. 418 Gauge insertion/extraction forces (female contacts) Not applicable 422 Locking wire hole strength Applicable 503 Contact deformation after crimping Applicable for crimped connexion only Concentricity tolerance 0,3 mm Expansion in the crimping zone 0,15 mm 507 Plating porosity Applicable 50

39、8 Measurement of thickness of coating on contacts Applicable 509 Adhesion of coating on contacts Applicable 513 Magnetic permeability 2 5 Quality assurance See EN 9133. prEN 4652-221:2016 (E) 10 6 Designation EXAMPLE Description block CONNECTOR, COAXIAL Identity block EN4652-221C50 Number of this st

40、andard Connector type code (see EN 4652-001) 2 = TNC interface Technology of assembly code (see EN 4652-001) 2 = crimp Connector model code (see EN 4652-001) 1 = right angle plug Cable group code (see Table 4) Characteristic impedance: 50 = 50 NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 7 Marking See EN 4652-001. 8 Packaging See EN 4652-001. 9 Storage See EN 4652-001.