ASD-STAN PREN 4681-002-2011 Aerospace series Cables electric general purpose with conductors in aluminium or copper-clad aluminium Part 002 General (Edition P 1).pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 4681-002 Edition P 1 February 2011 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: ENGL

2、ISH VERSION Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 002: General Srie arospatiale Cbles lectriques, dusage gnral, avec conducteurs en aluminium ou en aluminium chemis cuivre Partie 002 : Gnralits Luft- und Raumfahrt Elektrische L

3、eitungen, fr allgemeine Verwendung, mit Leitern aus Aluminium oder kupferbeschichtetem Aluminium Teil 002: Allgemeines This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is publ

4、ished for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, p

5、hysically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European S

6、tandard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 28 February 2011 Comments should be sent within six months aft

7、er the date of publication to ASD-STAN Electrical Domain Copyright 2011 by ASD-STAN prEN 4681-002:2011 (E) 2 Contents Page Foreword2 1 Scope 3 2 Normative references 3 3 Terms, definitions and symbols.4 4 List of product standards .4 5 Materials and construction .4 6 Identification and marking 6 7 T

8、echnical specification .9 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Public

9、ation. prEN 4681-002:2011 (E) 3 1 Scope This standard specifies the list of product standards and common characteristics of electrical cables for general purpose with conductors in aluminium or copper-clad aluminium, intended for installation in aircraft electrical systems. 2 Normative references Th

10、e following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3719, Aerospace series Aluminium or aluminium al

11、loy conductors for electrical cables Product standard EN 3838, Aerospace series Requirements and tests on user-applied markings on aircraft electrical cables EN 4651, Aerospace series Copper-clad aluminium alloy conductors for electrical cables Product standard1)EN 4681-001, Aerospace series Cables,

12、 electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 001: Technical specification 1)EN 4681-003, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 003: AD family, single UV laser printable Product standard

13、2)EN 4681-004, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 004: ADA family, single and multicore assembly Product standard2)EN 4681-005, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad

14、aluminium Part 005: AZ family, single UV laser printable for use in low pressure atmosphere Product standard2)EN 4681-006, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 006: AZA family, single and multicore assembly for use in low pres

15、sure atmosphere Product standard2)ISO 2574, Aircraft Electrical cables Identification marking TR 4684, Aerospace series Electrical Technology and component definition 2)TR 6058, Aerospace series Cable code identification list 3)1) Published as ASD-STAN Prestandard at the date of publication of this

16、standard (www.asd-stan.org). 2) In study at the date of publication of this standard. 3) Published as ASD-STAN Technical Report at the date of publication of this standard (www.asd-stan.org). prEN 4681-002:2011 (E) 4 3 Terms, definitions and symbols For the purposes of this standard, the terms, defi

17、nitions and symbols given in TR 4684 apply. 4 List of product standards EN 4681-003, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 003: AD family, single UV laser printable Product standard EN 4681-004, Aerospace series Cables, electri

18、c, general purpose, with conductors in aluminium or copper-clad aluminium Part 004: ADA family, single and multicore assembly Product standard EN 4681-005, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 005: AZ family, single UV laser p

19、rintable for use in low pressure atmosphere Product standard EN 4681-006, Aerospace series Cables, electric, general purpose, with conductors in aluminium or copper-clad aluminium Part 006: AZA family, single and multicore assembly for use in low pressure atmosphere Product standard 5 Materials and

20、construction 5.1 Materials These cable conductors shall be made of aluminium or copper clad aluminium and nickel-plated according to EN 3719 or EN 4651 code D (except otherwise specified in product standards). 5.2 Construction 5.2.1 Number of cores See Table 1. Table 1 Number of cores 1 2 3 4 5 Code

21、 A B C D E Factor for overall dimensions 1 2,00 2,15 2,40 2,70 For two cores or more: The lay length of the outer lay shall not be less than eight times and not more than 16 times the nominal diameter of the cabled cores. The core shall not be spliced. prEN 4681-002:2011 (E) 5 Where filler cores are

22、 used, on 4 (four) cores and 5 (five) cores assembly, materials shall be compliant with the operating temperatures. factor for mass: 1,03; factor for ohmic resistance: 1,03. 5.2.2 Colour coding of single core cables For differentiation with copper cables, all single core cables shall be of Light GRE

23、Y colour code K as defined in Table 2, and markings shall be as defined in Clause 6. Table 2 Colour code Code Colour a A Red (2) B Blue (6) C Yellow (4) D Green (5) E White (9) F Black (0) G Brown (1) H Orange (3) J Violet (7) K Grey (8) aFor information: international colour code. 5.2.3 Colour codi

24、ng of unscreened, multicore cables See Table 3, differentiation with copper cables shall be given by markings as defined in Clause 6. Table 3 Code P Number of cores in cables Colours (light colours acceptable) 2 Red Blue 3 Red Blue Yellow 4 Red Blue Yellow Green 5 Red Blue Yellow Green White NOTE Ja

25、cket (if requested): Light grey, manufacturer markings according to Table 4. prEN 4681-002:2011 (E) 6 Table 4 Colour of manufacturer identification markings Colours Nominal conductor cross-section AWG amm20,25 24 0,6 20 1,2 16 3 12 9 8 Blue 22 4 0,15 26 0,4 22 1 18 2 14 5 10 Green 14 6 28 3 Black 10

26、7 0 000 aAWG = Closest American Wire Gage. 6 Identification and marking The identification and marking of cables by the manufacturer shall be in accordance with ISO 2574 and this standard. As the designation, required for orders, is generally too long for use in electrical drawings, a shorter cross

27、designation (without colour information) is given in TR 6058 plus the corresponding nearest AWG (gauge code). To facilitate further manufacturing operations and differentiate these aluminium cables from copper cables, markings are necessary on both core(s) and jacket (when there is a jacket). Dark s

28、pots are not necessary on jacket. prEN 4681-002:2011 (E) 7 6.1 Single core For differentiation with copper cables, colour of manufacturer identification markings shall be in accordance with Table 5 for size 24 to size 4/0. Table 5 Colour of manufacturer identification markings Family Colours AD Oran

29、ge or red AZ For size 22, some dashes are positioned between adjacent manufacturer markings. For size 10 to size 4, in addition to cable manufacturer identification markings, dark spots shall be positioned all along according to the definition described in 6.2. NOTE From size 24 to size 12, dark spo

30、ts will be added during markings applied by the users. 6.2 Multicore For differentiation with copper cables, colour of manufacturer identification markings shall be in accordance with Table 4 for core size 24 to size 4/0. From core size 24 to size 4, in addition to cable manufacturer identification

31、markings, darks spots are positioned all along according to the definition described hereafter and in Figure 1 and Table 6. NOTE These dark spots are necessary to facilitate further manufacturing operations. Figure 1 PXL1L2DXprEN 4681-002:2011 (E) 8 Table 6 Spots dimensions Dimensions in millimetres

32、 Nominal conductor cross-section AWG a P L1L2D mm2 0,05 0,25 24 6,6 0,2 0,1 0,5 0,5 0,02 0,5 0,02 0,4 22 6,6 0,2 0,1 0,5 0,5 0,02 0,5 0,02 0,6 20 6,6 0,2 0,1 0,5 0,5 0,02 0,5 0,02 1 18 6,6 0,2 0,1 0,5 0,5 0,02 0,5 0,02 1,2 16 7,8 0,2 0,1 0,5 0,5 0,02 0,5 0,02 2 14 7,8 0,2 0,1 0,5 0,5 0,02 0,5 0,02 3

33、 12 7,8 0,2 0,1 0,5 0,5 0,02 0,5 0,02 5 10 18,0 0,2 0,6 1,8 0,04 0,5 0,04 9 8 22,5 0,2 0,6 1,8 0,04 0,5 0,04 14 6 22,0 0,2 0,6 1,8 0,04 0,5 0,04 22 4 22,5 0,2 0,6 1,8 0,04 0,5 0,04 aAWG = Closest American Wire Gage. prEN 4681-002:2011 (E) 9 6.3 Designation EXAMPLES Single wire: designation EN4681-00

34、3A004K Cross reference: AD 22 Pair: designation EN4681-004B006P Cross reference: ADB 20 6.4 Manufacturer identification marking This shorter designation is used for cable and manufacturer identification marking as in the following example, see Figure 2: EN AD A 20 FR A 09 Reference to EN standard ca

35、ble 4 spaces 4)Type code Specific code Gauge code Manufacturer country code Manufacturer code Year of manufacturing Figure 2 The cables (single core or jacketed cable) shall be capable of being printed with the user-applied markings according to EN 3838. 7 Technical specification See EN 4681-001. 4) Spaces are mandatory, with a possible exception for the second one. EN AD A 20 FRA09 (300 50) mm60 mm max. EN AD A 20 FRA09