ASD-STAN PREN 4700-006-2009 Aerospace series Steel and heat resisting alloys Wrought products Technical specification Part 006 Pre-production and production forgings (Edition P 1)《.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 4700-006 Edition P 1 July 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: Supersedes prEN 286

2、0-3 edition P 1 of October 1993 and will supersede EN 2157-3:1993 and supersedes relevant parts of prEN 2860-1 edition P 1 of October 1993 and will supersede relevant parts of EN 2157-1:1993 ENGLISH VERSION Aerospace series Steel and heat resisting alloys Wrought products Technical specification Par

3、t 006: Pre-production and production forgings Srie arospatiale Aciers et alliages rsistant chaud Produits corroys Spcification technique Partie 006 : Pices types et pices de srie Luft- und Raumfahrt Stahl und Hochwarmfesten Legierungen Umgeformte Erzeugnisse Technische Lieferbedingungen Teil 006: Au

4、sfallmuster und Serienschmiedest This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approv

5、ed by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examinatio

6、n and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level

7、 by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 July 2009 Comments should be sent within six months after the date of publication to ASD-STAN Metallic Material Domain Copyright 2009 by ASD-STAN

8、 prEN 4700-006:2009 (E) 2 Contents Page Foreword2 Introduction.3 1 Scope 3 2 Normative references3 3 Terms and definitions .5 4 Wording of order5 5 Health and safety .5 6 Technical requirements 6 6.1 General6 6.2 Qualification requirements .6 6.3 Re-qualification requirements6 6.4 Release requiremen

9、ts .6 6.5 Process control testing (Procedure X) 7 6.6 Retests7 6.7 Special tests.8 6.8 Capability clause .8 6.9 Statistical process control8 6.10 Inspection and test report.9 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Metallic Material Domain. After inquirie

10、s and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4700-006:2009 (E) 3 Introduction This standard is part of the series of EN metallic material standards for aerospace applications. T

11、he general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of wrought products in steel and heat resisting alloys. It shall be applied when referred to and in conjunction with the EN m

12、aterial standard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition

13、 of the referenced document (including any amendments) applies. ISO 3651-1, Determination of resistance to intergranular corrosion of stainless steels Part 1: Austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in nitric acid medium by measurement of loss in mass (Huey test).

14、 ISO 3651-2, Determination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in media containing sulfuric acid. EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method. EN ISO

15、 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T). EN 2002-001, Aerospace series Metallic materials Test methods Part 1: Tensile testing at ambient temperature.EN 2002-002, Aerospace series Metallic materials Test methods Part 2: Tensile

16、testing at elevated temperature. EN 2002-005, Aerospace series Test methods for metallic materials Part 5: Uninterrupted creep and stress-rupture testing. EN 2002-7, Aerospace series Metallic materials Test methods Part 7: Hardness test. 1)EN 2002-8, Aerospace series Metallic materials Test methods

17、Part 8: Micrographic determination of grain size.1)EN 2002-16, Aerospace series Metallic materials Test methods Part 16: Non-destructive testing Penetrant testing. 1)EN 2003-2, Aerospace series Steels Test methods Part 2: Izod impact test. 1)1) Published as ASD Prestandard at the date of publication

18、 of this standard. prEN 4700-006:2009 (E) 4 EN 2003-5, Aerospace series Test methods for steel products Part 5: Charpy impact test (V notch). 1)EN 2003-7, Aerospace series Steel Test methods Part 7: Macrographic test. 1)EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation.

19、 EN 2032-2, Aerospace series Metallic materials Part 2: Coding of metallurgical condition in delivery condition. EN 2078, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection and test report Definition, general principles, preparation and approval. EN 2157-3, A

20、erospace series Steel Forging stock and forgings Technical specification Part 3: Pre-production and production forgings. EN 2950, Aerospace series Test method wrought heat resisting alloys semi-finished products and parts Conditions for macrographic and micrographic examination Atlas of structures a

21、nd defects. EN 2951, Aerospace series Metallic materials Test method Micrographic determination of content of non-metallic inclusions. 1)EN 3874, Aerospace series Test methods for metallic materials Constant amplitude force-controlled low cycle fatigue testing. 1)EN 3987 Aerospace series Test method

22、 for metallic materials Constant amplitude force-controlled high cycle fatigue testing. EN 3988, Aerospace series Test methods for metallic materials Constant amplitude strain-controlled low cycle fatigue testing. 1) EN 4050-1, Aerospace series Test method for metallic materials Ultrasonic inspectio

23、n of bars, plates, forging stock and forgings Part 1: General requirements. 1)EN 4050-4, Aerospace series Test method for metallic materials Ultrasonic inspection of bars, plates, forging stock and forgings Part 4: Acceptance criteria. 1) EN 4258, Aerospace series Metallic materials General organiza

24、tion of standardization Links between types of EN standards and their use. EN 4259, Aerospace series Metallic materials Definition of general terms. 1)EN 4268, Aerospace series Metallic materials Heat treatment facilities General requirements. EN 4436, Aerospace series Steel Test methods Determinati

25、on of Delta ferrite content. 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, installation and servicing (based on ISO 9001:1994). EN 9133, Aerospace series Quality managem

26、ent systems Qualification procedure for aerospace standard parts. EN 10027-1, Designation systems for steels Part 1: Steel names. EN 10045-1, Metallic materials Charpy impact test Part 1: Test method. EN 10079, Definition of steel products. prEN 4700-006:2009 (E) 5 TR 2410, Aerospace series Metallic

27、 materials Relationship between dimensional standards and material standards. 2)ASTM E709, Standard Guide for Magnetic Particle Examination. 3)ASTM E1444, Standard Practice for Magnetic Particle Examination. 3)AMS 2750, Pyrometry. 3)3 Terms and definitions For the purposes of this document, the term

28、s and definitions given in EN 4259 apply. For definitions specific to steel, see EN 10079. 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimensions and tolerances or

29、reference to an appropriate dimensional standard; product designation, when required; forwarding address; nature and type of packing, if required; surface protection, if appropriate; definition and frequency of any special tests and their retest procedures, if required. 5 Health and safety Products

30、in the delivery condition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 2) Published as ASD Technical Report at the date of publication of this standard. 3) Published by: American Society for T

31、esting and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. prEN 4700-006:2009 (E) 6 6 Technical requirements 6.1 General The product shall satisfy the requirements of the order, drawing inspection schedule or material standard: see Table 2, line 5. The or

32、der, drawing or inspection schedule shall specify the tests to be performed upon (i) pre-forgings for qualification and/or requalification (ii) serial production forgings for process control testing (Procedure X: see section 6.4) and (iii) batch release when cut-up testing or forgings is required. U

33、nless otherwise specified on the order, drawing or inspection schedule, acceptance criteria for the tests are stated in the material standard, the requirements for each line of which are detailed in Tables 2 and 3 of this technical specification. Table 2 related to lines 1 to 29 (inclusive) of the m

34、aterial standard and Table 3 relates to lines 30 onwards in which the subline format is also used. If a particular test is needed but not shown in a specific line in Tables 2 and 3, the requirement shall be specified on the order, drawing, inspection schedule or material standard. 6.2 Qualification

35、requirements See line 100 in Table 3 of this technical specification. Qualification shall normally comprise assessment of pre-production forgings. See Table 2, section 4.2. 6.3 Re-qualification requirements Re-qualification of serial production forgings may be required, in the following cases: modif

36、ication of the drawing; use of forging stock from a different source; modifications to the forging stock form and/or manufacturer route; modifications to an existing die; use of a new (replacement) die; modifications to the forging manufacturing route; when a significant time interval (usually sever

37、al years) had elapsed between forging campaigns for a specific part number; when required by the purchaser for any other reason. Re-qualification testing requirements, especially location of test pieces, shall be identical to those used for the initial qualification of the pre-production forgings un

38、less otherwise specified on the order, drawing or inspection schedule. 6.4 Release requirements Release testing shall be the responsibility of the manufacturer. The sampling procedure for release testing shall be one of the following, as specified on the order, drawing or inspection schedule. Where

39、no procedure is specified, procedure A shall be used: prEN 4700-006:2009 (E) 7 Procedure A: Separate forged test samples shall be procedure produced from the same batch of forging stock as that used to make the serial production forgings. Procedure A may be used alone unless denoted AX on the drawin

40、g, order or inspection schedule in which case it shall be applied only in conjunction with procedure X (See 6.5). Procedure B: Separate forged heat treatment control test samples shall be prepared which conform to the same material standard as the production forgings, but from a different batch of f

41、orging stock. Procedure B shall only be used when full heat treatment of the serial production forgings is carried out by the manufacturer and only in conjunction with procedure X (See 6.5). Procedure C: Integral test samples shall be removed from each forgings. The order, drawing of inspection sche

42、dule shall specify how many test samples shall be tested per batch. Procedure C may be used alone unless denoted CX on the drawing, order or inspection schedule in which case it shall be applied only in conjunction with procedure X (See 6.5). Procedure D: Test samples shall be machined from forging(

43、s) selected from each production batch and at locations specified on the order, drawing or inspection schedule. When required, the manufactured shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. 6.5 Process c

44、ontrol testing (Procedure X) Procedure X is process control procedure consisting of periodic “cut-up” testing to ensure that the serial production forgings continued to conform to the specified requirements. If procedure X is invoked by the order, drawing or inspection/manufacturing schedule and/or

45、if procedures B, AX or CX are used for release tests (see section 6.4), forgings shall be selected from series production at the frequency stated therein. It is recommended that the maximum number of forgings manufactured between repeat “cut-up” testing conforming to procedure X shall be as stated i

46、n the following Table 1: Table 1 Mass of forging (kg) Number of forgings 1 2 000 1 25 As stated on the order, drawing, inspection schedule The testing requirements, including the location, type and size of test pieces shall be identical to those used for qualification of the pre-production. 6.6 Rete

47、sts Retests shall be required if the specified acceptance criteria are not fully met during qualification testing on pre-production forgings, process control testing (procedure X) or batch release testing. If the test product or test piece preparation is faulty, testing shall be re-applied at the or

48、iginal frequency after rectification of the original cause of failure. At least one of the retests shall be from forgings from which the unsatisfactory result was obtained (unless already rejected by the manufacturer after suitable identification of the cause of failure). It insufficient material re

49、mains, the purchaser shall advise as to how to proceed. prEN 4700-006:2009 (E) 8 If all retest results fulfil the specified acceptance criteria, the pre-production forging qualification/process control test (procedure X) shall be deemed satisfactory or the batch shall be accepted, a appropriate. If one or more retest results fail to fulfil the specified acceptance crit