1、ASD STANDARD NORME ASD ASD NORM prEN 4700-007 Edition P 1 July 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: Will supersede EN 2
2、103-2:1991 and will supersede relevant parts of EN 2103-1:1991 ENGLISH VERSION Aerospace series Steel and heat resisting alloys Wrought products Technical specification Part 007: Remelting stock Srie arospatiale Aciers et alliages rsistant chaud Produits corroys Spcification technique Partie 007 : P
3、roduits destins la refusion Luft- und Raumfahrt Stahl und Hochwarmfesten Legierungen Umgeformte Erzeugnisse Technische Lieferbedingungen Teil 007: Vormaterial This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association
4、of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an exten
5、t that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vo
6、te and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 July 2009 Comments
7、should be sent within six months after the date of publication to ASD-STAN Metallic Material Domain Copyright 2009 by ASD-STAN prEN 4700-007:2009 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Wording of order5 5 Health and safety .5 6 T
8、echnical requirements 5 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for P
9、ublication. prEN 4700-007:2009 (E) 3 Introduction This standard is part of the series of EN metallic material standards for aerospace applications. The general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing,
10、inspection and delivery of steel and heat resisting alloy remelting stock. It shall be applied when referred to and in conjunction with the EN material standard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indi
11、spensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3651-1, Determination of resistance to intergranular corrosion of stainless steels Part
12、1: Austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in nitric acid medium by measurement of loss in mass (Huey test). ISO 3651-2, Determination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainl
13、ess steels Corrosion test in media containing sulfuric acid. ISO 642, Steel Hardenability test by end quenching (Jominy test) ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method. EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method. EN ISO 6508-1, Metallic
14、 materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T). EN 2002-001, Aerospace series Metallic materials Test methods Part 001: Tensile testing at ambient temperature.EN 2002-002, Aerospace series Metallic materials Test methods Part 002: Tensile testing at el
15、evated temperature. EN 2002-005, Aerospace series Test methods for metallic materials Part 005: Uninterrupted creep and stress-rupture testing. EN 2002-7, Aerospace series Metallic materials Test methods Part 7: Hardness test. 1)EN 2003-7, Aerospace series Steel Test methods Part 7: Macrographic tes
16、t. 1)EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation. EN 2032-2, Aerospace series Metallic materials Part 2: Coding of metallurgical condition in delivery condition. EN 2078, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection a
17、nd test report Definition, general principles, preparation and approval. 1) Published as ASD Prestandard at the date of publication of this standard. prEN 4700-007:2009 (E) 4 EN 2950, Aerospace series Test method wrought heat resisting alloys semi-finished products and parts Conditions for macrograp
18、hic and micrographic examination Atlas of structures and defects. EN 2951, Aerospace series Metallic materials Test method Micrographic determination of content of non-metallic inclusions. 1)EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of E
19、N standards and their use. EN 4259, Aerospace series Metallic materials Definition of general terms. 1)EN 4436, Aerospace series Steel Test methods Determination of Delta ferrite content. 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems
20、 Model for quality assurance in design, development, production, installation and servicing (based on ISO 9001:1994). EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts. EN 10027-1, Designation systems for steels Part 1: Steel names, Principal s
21、ymbols. EN 10079, Definition of steel products. AMS 2750, Pyrometry. 2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4259 apply. For definitions specific to steel, see EN 10079. 3.1 melt a mass of homogeneous liquid metal, the product of one or more
22、 furnaces mixed in the same furnace or ladle before pouring 3.2 cast solid metal resulting from the pouring of a single melt 3.3 parent cast a cast of remelting stock to be used for the production of casting 3.4 approved scrap scrap used for the production of remelting stock. It arise from the manuf
23、acturers own production or from that of the purchaser. Scrap used for the production of castings shall be restricted to runners and risers, rejected castings and heavy fettling scrap but shall exclude machining chips, turnings or small particles, except those from the manufacturers own production NO
24、TE Scrap shall be subject of preparation and evaluation by approved procedures and facilities which shall include verification of chemical composition, freedom from contamination and the absence of foreign material. 2) Published by: American Society for Testing and Materials (ASTM), 100 Barr Harbor
25、Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. prEN 4700-007:2009 (E) 5 3.5 product in this standard, the term product covers remelting stock 3.6 remelting stock metal supplied in cast, granules or wrought form, the composition of which has been established by chemical analysis 3.7 batch
26、 a batch of remelting stock consist of material of the same nominal dimensions and from the same melt 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimensions and tol
27、erances or reference to an appropriate dimensional standard; product designation, when required; forwarding address; nature and type of packing, if required; surface protection, if appropriate; definition and frequency of any special tests and their retest procedures, if required. 5 Health and safet
28、y Products in the delivery condition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the requirements of
29、the relevant material standard and the applicable requirements of this specification. A manufacturing schedule shall be established and applied in accordance with EN 2078. Product shall satisfy the requirements of the material standard and/or order and shall be free from irregularities prejudicial t
30、o the subsequent manufacture or use of this product. prEN 4700-007:2009 (E) 6 Notwithstanding previous acceptance complying with this material standard, any product that is found, at a later stage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 an
31、d 2 shall apply in conjunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in which the subline format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard d
32、etails specific qualification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. The requirements of the order and/or material standard shall over-ride the requirements of the technical specification. 6.2 Qualifica
33、tion requirements Qualification requirements when invoked by the material standard and/or order are detailed in Tables 1 and 2. Unless otherwise agreed between the manufacturer and purchaser the qualification phase shall be run on the first 3 batches, coming from at least 2 casts. 6.3 Release requir
34、ements 6.3.1 Release tests Release testing shall be the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests required by the material standard and/or order. The test samples shall be representative of the product. When required on the or
35、der, the manufacturer shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser
36、, a particular inspection and/or test for release shall be carried out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also 6.3.5. 6.3.2 Retests If any requirement is not met, retests shall be carried out under the following conditions unles
37、s otherwise stated in the material standard or order. If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure, on a test sample located near the first one. When failure cannot be attributed
38、to faulty testing, or test piece preparation, further test samples shall be selected at twice the original frequency from the product, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of fai
39、lure. If all retest results are satisfactory, the batch shall be accepted. If one or more tests are unsatisfactory, the batch shall be: rejected, or 100 % retested and the conforming products accepted, or partially or fully re-heat treated if heat treatment can rectify the cause of the failure and t
40、ested as a completely new batch except for chemical composition and cleanness inspection. The reheat treatment shall be stated on the release test certificate. For cleanness inspection, if the material fails the requirement the product may be cut back before retesting. prEN 4700-007:2009 (E) 7 6.3.3
41、 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. 6.3.4 Special tests Special tests may be required by the purchaser. In such cases, the nature of the test, method, frequency and technical requirements shall be specified on the order or inspection
42、 schedule and shall be mutually agreed by the manufacturer and purchaser. 6.3.5 Capability clause Where the capability clause is invoked and where sufficient statistical evidence exists, the test need not be carried out (unless specifically requested by the purchaser). However, this in no way reduce
43、s the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the requirements, the batch shall be rejected. 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.4 above,
44、 may be negotiated with the purchaser on the basis of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and test report The manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: manufacturers name and
45、 address and, if appropriate, identification of the plant; order number; material standard number; delivery condition and metallurgical code of the product; quantity and dimensions; manufacturing and inspection schedule reference; cast and batch number; batch and/or test samples heat treatment condi
46、tions; results of the tests and retests if any. 6.4 Traceability Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of manufacture, testing and delivery. prEN 4700-007:2009 (E) 8 Table 1 Technical requirements for lines 1 to 29, where appropriate
47、Frequency of testing Material standard line reference No. Title Requirements Qualification Release 1 Material designation EN 2032-1 and EN 10027-1 if applicable 2 Chemical composition The chemical composition of the alloy shall comply with requirements of the material standard. The samples taken for
48、 analysis shall be representative of the melt. The method of analysis shall be at the option of the manufacturer, but in cases of dispute, the reference method set out in the relevant EN or ISO standard shall be used. If no EN or ISO standard exists, a fundamental and agreed method of chemical analy
49、sis calibrated against accepted reference standards shall be used. In the case of remelted material (VAR or ESR), samples shall be taken from the bottom or the top of one ingot or ingot product. An analysis shall be made of each sample and certificates of analysis shall be supplied to the purchaser. The elements to be determined shall be as required by the material standard or as agreed between the manufacturer and the purcha
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