ASD-STAN PREN 6049-003-2016 Aerospace series Electrical cables installation Protection sleeve in meta-aramid fibres Part 003 Braided tubular expandable Product standard (Edition P .pdf

1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 6049-003 Edition P 2 November 2016 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition P 1 of

2、 September 1997 and will supersede EN 6049-003:2010 Descriptors: ENGLISH VERSION Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 003: Braided, tubular, expandable Product standard Luft- und Raumfahrt Elektrische Leitungen, Installation Schutzschluche aus

3、 Meta-Aramidfasern Teil 003: Geflecht, rhrenfrmig, dehnbar Produktnorm Srie arospatiale Cbles lectriques, installation Gaine de protection en fibres mta-aramides Partie 003: Tresse, tubulaire, expansible Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility

4、of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prest

5、andard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN)

6、 to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with t

7、he EN. ASD-STAN Technical Committee approves that: “This document is published by ASD-STAN for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefr

8、om, is the sole responsibility of the user.” ASD-STAN reviews each standard and technical report at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved.

9、No parts of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-s

10、tan.org/ Edition approved for publication 1st November 2016 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2016 ASD-STAN prEN 6049-003:2016 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms and definitions . 3 4

11、 Composition, dimensions and mass . 3 5 Test methods 5 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has

12、 received approval for Publication. prEN 6049-003:2016 (E) 3 1 Scope This standard defines the characteristics of tubular braided expandable mechanical protection sleeves for electrical cable and cable bundles made from meta-aramid fibres and provided with a water repelled protection. 2 Normative re

13、ferences The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies

14、. EN 2825, Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of smoke density EN 2826, Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of gas componen

15、ts in the smoke EN 3844-1, Aerospace series Flammability of non metallic materials Part 1: Small burner test, vertical Determination of the vertical flame propagation EN 6049-001, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 001: Technical specificati

16、on EN 6059-100 1) Aerospace series Electrical cables, installation Protection sleeves Test methods Part 100: General. 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 6049-001 apply. 4 Composition, dimensions and mass 4.1.1 Composition of the tows Each

17、 tow shall be built-up of several groups of multifilament fibres made from Meta-aramid. The number of groups which forms a tow and the width of the tow depends on the braiding configuration (braiding Figure 1 and braiding angle) of the sleeve, see 4.1.2. The thickness of the tow shall be so that the

18、 finished sleeve meet the mechanical and environmental requirements. One length of sleeve shall be built-up of one type of tow. 4.1.2 Composition, dimensions and mass of the sleeve The composition of the sleeve (braiding Figure 1, braiding angle and tow width) shall be so that the sleeve meet the re

19、quirements for dimensions, coverage, expansion range and mass. The coverage shall be 80 % minimum. The braiding Figure 1 shall consist of two groups of tows in two directions. The braiding angle between the two groups shall be equal over the length of the sleeve. The maximum difference measured on a

20、 mandrel with the delivered diameter in accordance with EN 6059-202 is 3 %. Figure 2 and Table 2 give the composition and the dimensions of the sleeve. 1) All parts quoted in this document. prEN 6049-003:2016 (E) 4 Braiding pattern Key 1 Pitch 2 One tow d = Inner diameter Figure 1 Composition of the

21、 sleeve Table 1 Dimensions and mass Size code d Mass Delivered min. max. Nominal a max. b mm mm mm mm g/m 02 1 1 2 2 3 04 2 2 4 4 4 06 4 4 8 6 8,5 08 6 6 12 8 11,5 10 8 8 16 10 14 15 10 10 20 15 17,5 20 12 12 24 20 22 25 15 15 30 25 32,5 30 20 20 40 30 39,5 a In practice approximately the maximum di

22、ameter of a cable bundle. b At the delivered diameter. prEN 6049-003:2016 (E) 5 4.2 Color and materials 4.2.1 Color Color shall be olive green, code 5 (preferential), or ivory, code 9. Orange, code 3 (for FTI application); Red, code 2 (for arm system). 4.2.2 Materials The materials shall be multifil

23、ament fibres of meta-aramid and meet the requirements as specified in this standard. 4.3 Mechanical properties 4.3.1 Sun light exposure After testing according to EN 6059-301 for 40 hours, the retention of the tensile strength shall be 45 % minimum with respect to the determined values of non-tested

24、 tows. 4.3.2 Temperature range The operation temperature of the protection sleeves shall be: a) Maximum: 240 C; b) Minimum: 55 C. NOTE Above 175 C: loss of water repellent properties. 4.3.3 Resistance to fluids range After testing according to EN 6059-303, the retention of the tensile strength shall

25、 be 90 % minimum with respect to the determined values of non-tested tows. 4.3.4 Water absorption To fulfil the requirements for water absorption, the sleeve shall repel water as tested in EN 6059-305 for 6 hours. This test shall be executed after a high temperature exposure test according to EN 605

26、9-302 at 175 C. 4.3.5 Mould growth After testing according to EN 6059-306, there shall no external deterioration which would affect service use and no mould growth visible to the naked eye. 4.3.6 Tensile strength of tows The tensile force to be applied per dTEX shall not be less than 0,03 N. Degrada

27、tion of the tensile strength after environmental tests shall be within the limits as mentioned in the relevant paragraph. For this test, unbraided tows of the batch which have been used for braiding of the sleeves may be used. 5 Test methods The tests shall be carried out as shown in Table 2. For th

28、e number of samples, see EN 6049-001. prEN 6049-003:2016 (E) 6 Table 2 Test methods and sanctions Test methods Title Remarks EN 6059-201 Visual examination See 4.1 and 4.2.1. EN 6059-202 Dimensions and mass See 4.1.2. EN 6059-203 Coverage See 4.1.2. EN 6059-301 Sun light exposure See 4.3.1. EN 6059-

29、302 High temperature exposure At maximum operating temperature (continue). See 4.3.2. EN 6059-303 Resistance to fluids See 4.3.3. EN 3844-1B Flammability After burn length (average) shall not exceed 203 mm (8 inches). After flame time (average) shall not exceed 15 s. After flame time drips (average)

30、 shall not exceed 5 s. EN 6059-304 Flammability EN 6059-305 Fluid absorption See 4.3.4. EN 6059-306 Mould growth See 4.3.5. EN 6059-401 Expansion range See 4.1.2. EN 6059-402 Bending properties Not applicable EN 6059-403 Scrape abrasion Needle load shall be 10 N. EN 6059-404 Tensile strength See 4.3

31、.6. EN 6059-405 Dynamic cut through Load shall be 30 N. EN 2825 B Smoke density The test duration shall be 4 min. The maximum specific optical smoke density (average) shall not exceed: Ds =200 (flaming mode) Ds =150 (non flaming mode) EN 2826 B Toxicity Gas component Limit of concentration (ppm) (Du

32、ration 4 min) Hydrogen fluoride HF 100 Hydrogen chloride HCI 150 Hydrogen cyanide HCN 150 Sulphur dioxide SO2/H2O 100 Nitrous gases NO/NO2 100 Carbon CO 1 000 prEN 6049-003:2016 (E) 7 6 Designation EXAMPLE Description block BRAIDED, TUBULAR, EXPANDABLE Identity block EN6049-003-02-5 Number of this standard Size code (see Table 1) Color code NOTE 1 If necessary, the code I9005 may be placed between the description block and the identity block. 7 Marking For the marking of the packaging, see EN 6049-001.