ASD-STAN PREN 6128-2006 Aerospace series Blind bolt 100 lush head high strength (Edition P 2)《航空航天系列 高强度100°埋头暗螺栓 第P2版》.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 6128 Edition P 2 February 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: See foreword for superseded version Descr

2、iptors: ENGLISH VERSION Aerospace series Blind bolt, 100 flush head, high strength Srie arospatiale Boulon aveugle tte fraise 100 haute rsistance Luft- und Raumfahrt Blindniet 100 Senkkopf, hochfest This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (AeroSpace

3、 and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this pre-standard, the technical con

4、tent shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committ

5、ee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved f

6、or publication 28 February 2006 Comments should be sent within six months after the date of publication to ASD-STAN Mechanical Domain Copyright 2006 by ASD-STAN Page 2 prEN 6128:2006Foreword Due to a communication problem between the sponsor/responsible project team and ASD-STAN there was a confusio

7、n regarding the edition numbering of the recent version of this standard. In order to solve the situation the ASD-STAN Board agreed to publish this version as Edition P2 and it is superseding the P1 version of prEN6128. Contents Page 1 Scope.3 2 Normative references3 3 Requirements.3 3.1 Configurati

8、on, dimensions and tolerances3 3.2 Grip range and weight3 3.3 Material, finish and lubrication.3 4 Designation. 10 5 Marking 11 6 Technical specification . 11 Page 3 prEN 6128:2006 1 Scope This standard specifies the configuration, dimension, tolerances and mass of a stainless steel blind bolt with

9、100 flush head for aerospace application. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated refer

10、ences, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 2424, Aerospace series Marking

11、of aerospace products EN 4473, Aerospace series Aluminium pigmented coatings Technical specification 1)AS 5272, Lubricant, solid film, heat cured, corrosion inhibiting procurement specification 2)AMS 5687, Nickel alloy, corrosion and heat-resistant, wire 74Ni-15,5Cr-8,0Fe annealed 2)AMS 5690, Steel,

12、 corrosion and heat resistant, wire 17Cr-12Ni-2,5Mo (SAE 30316) solution heat treated 2)AMS 5737, Steel, corrosion and heat-resistant, bars, wire, forgings, and tubing 15Cr-25,5Ni-1,2Mo-2,1Ti-0,006B-0,30V consumable electrode melted 1650 F (899 C) solution and precipitation heat treated 2)AMS-QQ-P-3

13、5, Passivation treatments for corrosion-resistant steel 2)MIL-PRF-46010, Lubricant, solid film, heat cured, corrosion inhibiting 3)MIL-L-87132, Lubricant, cetyl alcohol, 1-hexadecanol, application to fasteners 3)NASM 8975, Fastener, blind, high strength, installation formed corrosion resistant steel

14、, heat resistant steel and titanium General specification for 3)DOD-L-85645, Lubricant, dry film, molecular bonded 3)3 Requirements 3.1 Configuration, dimensions and tolerances The configuration, dimensions, tolerances, static and dynamic values shall conform to Figures 1 and 2 and Tables 1 and 2. 3

15、.2 Grip range and weight See Tables 3 and 4. 3.3 Material, finish and lubrication See Tables 5 and 6. 1) Published as ASD Prestandard at the date of publication of this standard2) Published by: Society of Automotive Engineers (SAE), 400 Commonwealth drive, Warrendale, PA 15096-0001, USA 3) Published

16、 by: Department of Defense (DOD), the Pentagon, Washington, D.C. 20301 Page 4 prEN 6128:20063)Marking see clause 5 R GRIPSleeveLocking CollarShifting Anvil2)Serrated Pin 100 1,5 ZKLBPDAWHCQN1)Detail of serrated pin geometry: XJ 1J2See Detail AD1D2EFGC1 C2Detail AJ1) The sleeve shall not rotating. 2)

17、 Diameter of serrated pin head shall not exceed “ D” max. 3) Fasteners are supplied with shifting anvil of manufacturers option. The shifting anvil is not part of the installed fastener Figure 1 Configuration Dimensions Page 5 prEN 6128:2006 Grip SP21)1) Blind side head may be installed on 7 max slo

18、pe; 5 max slope for diameter code 10 and 12. Figure 2 Typical installation Table 1 Dimensions and tolerances Dimensions in mm (inch) A B C D J N Q D1 D2 W H P a P2Theor. max. Diameter code Ref. Ref. max. 0,025 ( .001) 0,127( .005) 0,25( .010) 0,13( .005) max. max. Gage dia. Gage height max. min. 05

19、8,48 (.334) 1,88 (.074) 0,28 (.011) 4,14 (.163) 9,53 (.375) 3,99 (.157) 1,70 (.067) 3,05(.120)2,16(.085)7,193 7,188 (.2832) (.2830) 0,523 0,434 (.0206) (.0171) 7,62(.300)5,66(.223)06 9,83 (.387) 2,08 (.082) 0,33 (.013) 5,03 (.198) 9,53 (.375) 4,45 (.175) 2,21 (.087) 3,81(.150)2,79(.110)8,311 8,306 (

20、.3272) (.3270) 0,617 0,521 (.0243) (.0205) 8,13(.320)6,86(.27) 08 12,90 (.508) 2,74 (.108) 0,43 (.017) 6,58 (.259) 9,53 (.375) 4,62 (.182) 2,79 (.110) 4,83(.190)3,66(.144)10,973 10,968 (.4320) (.4318) 0,787 0,686 (.0310) (.0270) 9,40(.370)8,89(.35) 10 16,13 (.635) 3,56 (.140) 0,51 (.020) 7,90 (.311)

21、 13,846 13,840 (.5451) (.5449) 0,932 0,826 (.0367) (.0325) 8,89(.350)9,47(.373)12 19,38 (.763) 4,27 (.168) 0,58 (.023) 9,47 (.373) 16,718 16,713 (.6582) (.6580) 1,087 0,965 (.0428) (.0380) 10,29(.405)11,38(.448)continued Page 6 prEN 6128:2006Table 1 Dimensions and tolerances (concluded) R S Z J1J2X

22、E C1C2F G Hole limits Diameter code max. Ref. min. 0,76 ( .030) 0,76( .030) max. min. Ref. 0,05( .002) 5 5 min. max. 05 0,25 (.010) 5,89 (.232) 21,44 (.844) 15,14 (.596) 14,91(.587) 2,54(.100)0,13(.005)3,30(.130)0,81 (.032) 45 30 4,17 (.164) 4,24(.167)06 0,38 (.015) 7,42 (.292) 22,23 (.875) 15,62 (.

23、615) 15,37(.605) 3,30(.130)0,13(.005)3,30(.130)0,81 (.032) 45 30 5,06 (.199) 5,13(.202)08 0,51 (.020) 9,17 (.361) 25,40 (1.000) 18,42 (.725) 16,97(.668) 3,81(.150)0,13(.005)3,30(.130)0,81 (.032) 45 30 6,60 (.260) 6,68(.263)10 0,64 (.025) 8,10 (.319) 30,68 (1.208) 7,93 (.312) 8,00(.315)12 0,76 (.030)

24、 9,25 (.364) 39,68 (1.562) 9,40 (.374) 9,58(.377)aThis length of D may be 0,051 mm (.002) undersize. Table 2 Static values Dimensions in kN (lbs) Installed strength Diameter code Single shear min. Tensile strength min. Tensile preload min. Spindle retention min. 05 8,811 (1980) 5,117 (1150) 0,512 (1

25、15) 2,558 (575) 06 13,016 (2925) 7,520 (1690) 0,752 (169) 3,760 (845) 08 22,250 (5000) 12,905 (2900) 1,29 (290) 6,408 (1440) 10 32,040 (7200) 18,556 (4170) 1,856 (417) 9,256 (2080) 12 46,191 (10380) 26,566 (5970) 2,657 (597) 13,260 (2980) Table 3 Grip range Dimensions in mm (inch) Diameter code Unde

26、r lap Grip range Over lap 05 06 08 10 12 L K L K L K L K L K Grip length code min. only 05 dia. min. 06 dia. to 08 dia. min. max. max. 05 dia. to 08 dia. Ref. max. Ref. max. Ref. max. Ref. max. Ref. max. 02 2,39 a(.094) 3,99 (.0157) 4,39 (.173) 8,53 (.336) 12,14(.478) 9,02 (.355) 13,23 (.521) 03 3,7

27、1 (.146) 3,56 b(.14) 3,96 (.156) 5,59 (.220) 5,99 (.236) 10,11(.398) 13,72(.540) 10,59(.417) 14,81 (.583) 12,17(.479) 16,38(.645) 04 5,31 (.209) 5,16 (.203) 5,56 (.219) 7,16 (.282) 7,57 (.298) 11,71(.461) 15,32(.603) 12,19(.48) 16,41 (.646) 13,74(.541) 17,96(.707) 12,85(.506) 18,87(.743) 13,92(.548)

28、 20,83(.82) 05 6,88 (.271) 6,73 (.265) 7,14 (.281) 8,76 (.345) 9,17 (.361) 13,28(.523) 16,89(.665) 13,77(.542) 17,98 (.708) 15,34(.604) 19,56(.77) 14,43(.568) 20,45(.805) 15,49(.61) 22,43(.883) 06 8,48 (.334) 8,33 (.328) 8,74 (.344) 10,34(.407) 10,74 (.423) 14,88(.586) 18,49(.728) 15,37(.605) 19,58

29、(.771) 16,92(.666) 21,13(.832) 16,03(.631) 22,05(.868) 17,09(.673) 24,00(.945) 07 10,06 (.396) 9,91 (.39) 10,31 (.406) 11,94(.470) 12,34 (.486) 16,46(.648) 20,07(.790) 16,94(.667) 21,16 (.833) 18,52(.729) 22,73(.895) 17,60(.693) 23,62(.930) 18,67(.735) 25,58(1.007) 08 11,66 (.459) 11,51 (.453) 11,91

30、 (.469) 13,51(.532) 13,92 (.548) 18,03(.71) 21,64(.852) 18,52(.729) 22,73 (.895) 20,09(.791) 24,31(.957) 19,20(.756) 25,22(.993) 20,27(.798) 27,18(1.07) 09 13,23 (.521) 13,08 (.515) 13,49 (.531) 15,11(.595) 15,52 (.611) 19,61(.772) 23,22(.914) 20,09(.791) 24,31 (.957) 21,69(.854) 25,91(1.02) 20,78(.

31、818) 26,80(1.055) 21,84(.86) 28,78(1.133) 10 14,83 (.584) 14.68 (.578) 15,09 (.594) 16,69(.657) 17,09 (.673) 21,21(.835) 24,82(.977) 21,69(.854) 25,91 (1.020) 23,27(.916) 27,48(1.082) 22,38(.881) 28,40(1.118) 23,44(.923) 30,35(1.195) 11 16,41 (.646) 16,26 (.64) 16,66 (.656) 18,29(.720) 18,67 (.735)

32、22,81(.898) 26,42(1.040) 23,29(.917) 27,51 (1.083) 24,87(.979) 29,08(1.145) 23,95(.943) 29,97(1.180) 25,02(.985) 31,93(1.257) 12 18,01 (.709) 17,86 (.703) 18,26 (.719) 19,86(.782) 20,27 (.798) 24,38(.960) 27,99(1.102) 24,87(.979) 29,08 (1.145) 26,44(1.041) 30,66(1.207) 25,55(1.006) 31,57(1.243) 26,6

33、2(1.048) 33,53(1.32) 13 19,58 (.771) 19,43 (.765) 19,84 (.781) 21,46(.845) 21,84 (.860) 25,98(1.023) 29,59(1.165) 26,47(1.042) 30,68 (1.208) 28,04(1.104) 32,26(1.270) 27,13(1.068) 33,15(1.305) 28,19(1.11) 35,13(1.383) 14 21,18 (.834) 21,03 (.828) 21,44 (.844) 23,04(.907) 23,44 (.923) 27,56(1.085) 31

34、,17(1.227) 28,07(1.105) 32,28 (1.271) 29,62(1.166) 33,83(1.332) 28,73(1.131) 34,75(1.368) 29,79(1.173) 36,70(1.445) 15 22,76 (.896) 22,61 (.89) 23,01 (.906) 24,64(.970) 25,02 (.985) 29,16(1.148) 32,77(1.290) 29,67(1.168) 33,88 (1.334) 31,22(1.229) 35,43(1,395.)30,30(1.193) 36,32(1.430) 31,37(1.235)

35、38,28(1.507) 16 23,36 (.959) 24,21 (.953) 24,61 (.969) 26,21(1.032) 26,619 (1.048) 30,74(1.210) 34,34(1.352) 31,24(1.230) 35,48 (1.397) 32,79(1.291) 37,03(1.458) 31,90(1.256) 37,92(1.493) 32,97(1.298) 39,88(1.57) Page 7prEN 6128:2006continued Page 8 prEN 6128:2006Diameter code Under lap Grip range O

36、ver lap 05 06 08 10 12 L K L K L K L K L K Grip length code min. only 05 dia. min. 06 dia. to 08 dia. min. max. max. 05 dia. to 08 dia. Ref. max. Ref. max. Ref. max. Ref. max. Ref. max. 17 25,81 (1.016) 26,19 (1.031) 27,81(1.095) 28,22 (1.111) 32,82(1.292) 37,06 (1.459) 34,37(1.353) 38,61(1.520) 33,

37、48(1.318) 39,50(1.555) 34,54(1.36) 41,48(1.633) 18 27,38 (1.078) 27,79 (1.094) 29,39(1.157) 29,79 (1.173) 34,42(1.355) 38,66 (1.522) 35,97(1.416) 40,21(1.583) 35,078(1.381) 41,10(1.618) 36,14(1.423) 43,05(1.695) 19 28,98 (1.141) 29,36 (1.156) 30,99(1.220) 31,39 (1.236) 35,99(1.417) 40,23 (1.584) 37,

38、54(1.478) 41,78(1.645) 36,65(1.443) 42,67(1.680) 37,72(1.485) 44,63(1.757) 20 30,56 (1.203) 30,96 (1.219) 32,56(1.282) 32,97 (1.298) 37,59(1.480) 41,83 (1.647) 39,14(1.541) 43,34(1.708) 38,25(1.506) 44,27(1.743) 39,32(1.548) 46,23(1.820) 21 32,13 (1.265) 32,54 (1.281) 34,16(1.345) 34,54 (1.360) 39,1

39、7(1.542) 43,41 (1.709) 40,72(1.603) 44,96(1.770) 42,11(1.658) 45,85(1.805) 40,89(1.61) 47,83(1.883) 22 33,73 (1.328) 34,14 (1.344) 35,74(1.407) 36,14 (1.423) 40,77(1.605) 45,01 (1.772) 42,32(1.666) 46,56(1.833) 42,42(1.670) 47,45(1.868) 42,49(1.673) 49,40(1.945) 23 35,31 (1.390) 35,71 (1.406) 37,34(

40、1.470) 37,72 (1.485) 42,34(1.667) 46,58 (1.834) 43,89(1.728) 48,13(1.895) 43,00(1.693) 49,02(1.930) 44,07(1.735) 50,98(2.007) 24 36,91 (1.453) 37,31 (1.469) 38,91(1.532) 39,32 (1.548) 43,94(1.730) 48,18 (1.897) 45,49(1.791) 49,73(1.958) 44,60(1.756) 50,62(1.993) 45,67(1.798) 52,58(2.07) 25 38,48 (1.

41、515) 38,89 (1.531) 40,51(1.595) 40,89 (1.610) 45,52(1.792) 49,76 (1.959) 47,07(1.853) 51,31(2.020) 46,18(1.818) 52,20(2.055) 47,24(1.86) 54,18(2.133) 26 40,49 (1.594) 42,09(1.657) 47,78(1.881) 53,80(2.118) 48,84(1.923) 55,75(2.195) 27 42,06 (1.656) 43,69(1.720) 49,35(1.943) 55,37(2.180) 50,42(1.985)

42、 57,33(2.257) 28 43,66 (1.719) 45,26(1.782) 50,95(2.006) 56,97(2.243) 52,02(2.048) 58,93(2.32) 29 45,24 (1.781) 46,86(1.845) 53,59(2.11) 60,53(2.383) 30 46,84 (1.844) 48,44(1.907) 55,19(2.173) 62,10(2.445) 31 48,41 (1.906) 50,04(1.970) 56,77(2.235) 63,68(2.507) 32 50,01 (1.969) 51,61(2.032) 58,37(2.

43、298) 65,28(2.57) aMinimum grip length for diameter code 05 is 2,39 (0.094) and for diameter code 06 is 3,05 (.120). b No underlap for diameter code 08. Dimensions in mm (inch) Table 3 Grip range (concluded) Page 9 prEN 6128:2006 Table 4 Weight Weight in kg (lbs) /1 000 pieces Diameter code Grip leng

44、th code 05 06 08 10 12 02 1,11 (2.45) 1,80 (3.97) t.b.d. t.b.d. 03 1,27 (2.79) 2,10 (4.63) 4,15 (9.14) t.b.d. t.b.d. 04 1,43 (3.16) 2,35 (5.18) 4,56 (10.05) t.b.d. t.b.d. 05 1,61 (3.54) 2,60 (5.72) 4,99 (10.99) t.b.d. t.b.d. 06 1,77 (3.91) 2,84 (6.27) 5,41 (11.92) t.b.d. t.b.d. 07 1,94 (4.28) 3,09 (

45、6.81) 5,83 (12.85) t.b.d. t.b.d. 08 2,11 (4.66) 3,34 (7.36) 6,25 (13.78) t.b.d. t.b.d. 09 2,28 (5.03) 3,59 (7.91) 6,67 (14.71) t.b.d. t.b.d. 10 2,45 (5.40) 3,83 (8.45) 7,10 (15.65) t.b.d. t.b.d. 11 2,62 (5.77) 4,08 (9.00) 7,52 (16.58) t.b.d. t.b.d. 12 2,79 (6.15) 4,33 (9.55) 7,94 (17.51) t.b.d. t.b.

46、d. 13 2,96 (6.52) 4,58 (10.10) 8,37 (18.46) t.b.d. t.b.d. 14 3,13 (6.89) 4,83 (10.65) 8,80 (19.41) t.b.d. t.b.d. 15 3,29 (7.26) 5,08 (11.20) 9,24 (20.36) t.b.d. t.b.d. 16 5,33 (11.75) 9,67 (21.31) t.b.d. t.b.d. 17 5,58 (12.30) 10,10 (22.26) t.b.d. t.b.d. 18 5,83 (12.85) 10,53 (23.21) t.b.d. t.b.d. 1

47、9 6,08 (13.40) 10,96 (24.16) t.b.d. t.b.d. 20 6,33 (13.95) 11,39 (25.11) t.b.d. t.b.d. 21 6,58 (14.50) 11,82 (26.06) t.b.d. t.b.d. 22 6,83 (15.05) 12,25 (27.01) t.b.d. t.b.d. 23 7,08 (15.60) 12,68 (27.96) t.b.d. t.b.d. 24 7,33 (16.15) 13,11 (28.91) t.b.d. t.b.d. 25 7,58 (16.70) 13,54 (29.86) t.b.d.

48、t.b.d. Page 10 prEN 6128:2006Table 5 Material, finish and lubrication Material Finish Material/Finish code Sleeve Stem Locking collar Sleeve Stem Locking collar LubricationPassivated per AMS-QQ-P-35 C A-286 Cres per AMS 5737 A-286 Cres per AMS 5737 A-286 Cres per AMS 5737, 316 Cres per AMS 5690 or Inconel per AMS 5687 See Table 6. Passivated per AMS-QQ-P-35None aaIf lubricated pin and/or collar shall be lubricated per AS 5272 Type 1, MIL-PRF-46010 Type 1 or 3, MIL-L-87132 or DOD