ASD-STAN TR 4654-200-2014 Aerospace series Connectors electrical EN 4644 specific products Part 200 Size 8 male quadrax contact pc tails (Edition 2).pdf

1、ASD-STAN Technical Report Rapport Technique ASD-STAN ASD-STAN Fachbericht TR 4654-200 Edition 2 September 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONRue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.orgICS: Sup

2、ersedes edition 1 of August 2010 Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, EN 4644 specific products Part 200: Size 8 male quadrax contact pc tails Srie arospatiale Connecteurs lectriques, EN 4644 produits spcifiques Partie 200 : Contact quadrax picots, mle, taille 8 Luft

3、- und Raumfahrt Elektrische, Steckverbinder, EN 4644 spezielle-Produkte Teil 200: Quadrax-Stiftkontakt, Gre 8, Leiterplattenmontage Technischer Bericht This Technical Report was drawn up by the Electrical Domain of ASD-STAN. The reason which led to the publication of the document as a Technical Repo

4、rt is explained in the foreword. Edition approved for publication 1stSeptember 2014 Electrical Domain Copyright 2014 by ASD-STAN Page 2 TR 4654-200:09-2014 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Required characteristics .5 5 Recommended tests 6 6 Pre

5、paration of specimens .9 7 Marking .10 8 Technical specification .10 Page 3 TR 4654-200:09-2014 Foreword The main task of ASD-STAN Technical Committees is to prepare EN Standards, in exceptional circumstances however, the publication of Technical Report of one of the following types may be proposed:

6、 Type 1, the subject is still under technical development requiring wider exposure; Type 2, a Technical Committee has collected data of a different kind from that which is normally published as a European Standard. The Electrical Domain decided to publish this document in the form of a Technical Rep

7、ort of type 2 in order to facilitate the updating of this document. Page 4 TR 4654-200:09-2014 1 Scope This Technical Report is describing the pin quadrax contact with right angle PC tail that is derived from quadrax contacts defined by EN 3155-072. 2 Normative references The following documents, in

8、 whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591(all parts), Aerospace seri

9、es Elements of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification EN 3155-072, Aerospace series Electrical contacts used in elements of connection Part 072: Contacts, electrical, quadrax, s

10、ize 08, male, type E, crimp, class R Product standard 1)EN 4644 (all parts), Aerospace series Connector, electrical and optical, rectangular, modular, rectangular inserts, operating temperature 175 C (or 125 C) continuous 2)TR 4654-001, Aerospace series Connectors, electrical, EN 4644 specific produ

11、cts Part 001: Technical specification 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4644-001 apply. 1) In preparation at the date of publication of this standard. 2) Published as ASD-STAN Prestandard at the date of publication of this standard by

12、Aerospace and Defence Industries Association of Europe-Standardization (ASD-STAN), (www.asd-stan.org). 3) Published as ASD-STAN Technical Report at the date of publication of this standard by Aerospace and Defence Industries Association of Europe-Standardization (ASD-STAN), (www.asd-stan.org). Page

13、5 TR 4654-200:09-2014 4 Required characteristics 4.1 Dimensions and recommended PC grid pattern Pin quadrax contact mating dimensions are described in EN 3155-072. See Figure 1, Table 1 and Table 2. Key 1 A, B, C and D dimensions are specified in EN 4644-001 NOTE J tinned area. Figure 1 Page 6 TR 46

14、54-200:09-2014 Table 1 L E F K PC tail length mm mm mm N1 25,25 26,25 12,50 13,50 22,15 22,45 Table 2 G H min. L min. M N J Tinned area min. Gold class mm 0,68 0,62 0,75 1 0,72 0,60 0,55 0,45 NA Tin class mm 0,80 max. 1,06 1,28 0,83 max. 0,83 max. 4,65 4.2 Contact termination There are several possi

15、ble terminations for PC tail contacts: Tin class T: pure tin; P: tin lead. Gold class F: gold flash; G: gold 0,8 m min; H: gold 1,27 m min. 5 Recommended tests See Table 3. EN 2591 tests are mainly applicable on crimping contacts. Some adjustment would have to be done on PC tail contacts. Solderabil

16、ity performance of PC tail contacts would be evaluated by each customer per his own requirements and rules. Page 7 TR 4654-200:09-2014 Table 3 (1 to 3) EN 2591- Designation of the test Not applicable Applicable see EN 3155-001Details 101 Visual inspection X 102 Examination of dimensions and mass X 2

17、01 Contact resistance - low level X With cable code KD24 Contact Maximum contact resistance m Initial After test Signal contacts 6 7,5 Outer body Not applicable 202 Contact resistance at rated current X With cable code KD24 Contact Maximum contact resistance m Rated currentA (23 5) C (125 03) C Init

18、ial After test After test Signal contacts 6 7,5 10 1 Outer body 2 4 6 12 204 Discontinuity of contacts in the microsecond range X 10 ns During the tests EN 2591-402 shock, EN 2591-403 vibrations 205 Housing (shell) electrical continuity X Test to perform on EN 4644 connector, contact installed in gr

19、ounded cavity size 8 for male quadrax contact. Measurements between outer contact and connector housing. Before and after tests: Requirements: Classes A, B, E ,F: 10 m max. before and after test. Class C: 20 m max. before and after test. Page 8 TR 4654-200:09-2014 Table 3 (2 to 3) EN 2591- Designati

20、on of the test Not applicable Applicable see EN 3155-001Details 206 Measurement of insulation resistance X Method C, mated contacts Measurements between signal contacts and between signal contacts and outer body At ambient temperature: 5 000 M At high temperature: 1 000 M at maximum specified temper

21、ature 207 Voltage proof test X Method C Withstand voltage at sea level: 1 000 Vr.m.s. between signal contacts and 500 Vr.m.s. between signal contacts and outer body. Withstand voltage at altitude: 125 Vr.m.s. at a pressure of 4,7 kPa (21 000 m). Leakage current: 2 mA. 211 Capacitance X 212 Surface t

22、ransfer impedance X At 100 MHz 1m 220 Contact/conductor joint ageing by current and temperature cycling X 222 Insertion Loss (I.L.) X Measurement with a length of KDcable At 10 MHz 0,03 dB At 100 MHz 0,3 dB 223 Measurement of characteristic impedance of a coaxial connector or contact X (100 10) at 1

23、00 MHz 301 Endurance at temperature X Method B T 175 C Duration: 1 000 h 305 Rapid change of temperature X TA (175 2) C TB ( 65 2) C 306 Mould growth X 307 Salt mist X 96 h Page 9 TR 4654-200:09-2014 Table 3 (3 to 3) EN 2591- Designation of the test Not applicable Applicable see EN 3355-001Details 3

24、14 Immersion at low air pressure X To be done in the connector EN 4644. 315 Fluid resistance X According to EN 4644. 324 Interfacial sealing X To be done in the connector. Not applicable for inner contacts. 402 Shock X To be done in the connector 403 Sinusoidal and random vibration X To be done in t

25、he connector 406 Mechanical endurance X 500 cycles 417 Tensile strength (crimped connection) X 418 Gauge insertion/extraction forces (female contacts) X 501 Soft solderability X 503 Contact deformation after crimping X 507 Plating porosity X 508 Measurement of thickness of coating on contacts X The

26、measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X 514 Solderability of contacts with self-contained solder and flux X 6 Preparation of specimens Unless otherwise specified in the tests, the specimens fitted in a connector shall be soldered on a P

27、C board. This PC board is a non-functional part that has the minimum dimensions, and that is only used to solder and fix all the contacts together. In order to guarantee that PC tail contacts are designed to resist to lead free soldering processes. Specimens should be submitted to the temperature of

28、 a: lead free wave soldering process for half of the specimens (or it could results in a 270 C exposure during 10 second combine with a gradient of 5 C/per second); lead free vapour phase process or reflow process for the others (or it could results in a 260 C exposure during 2 minutes combine with a gradient of 2 C/per second). Specimens should also be submitted to flux and cleaning agents used in soldering processes (VIGONA 200 or equivalent as an example). Page 10 TR 4654-200:09-2014 7 Marking No marking is required on Quadrax PC tail contacts. 8 Technical specification See TR 4654-001.