ASD-STAN TR 4732-2015 Aerospace series Compatibility validation procedure between components with cadmium and or chromium VI with their green substitute (Edition 1).pdf

1、ASD-STAN Technical Report Rapport Technique ASD-STAN ASD-STAN Fachbericht TR 4732 Edition 1 December 2015 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Will s

2、upersede TR 4653 of December 2008 Descriptors: ENGLISH VERSION Aerospace series Compatibility validation procedure between components with cadmium and/or chromium VI with their “green” substitute Luft- und Raumfahrt Kompatibilittsprfungsverfahren zwischen Bauteilen mit einer Kadmium- und/oder Chrom-

3、VI-Oberflche und ihrer RoHs-konformen Alternativoberflche “grnen” Ersatz Srie arospatiale Procdure de validation de compatibilit entre composants cadmis, et/ou avec chrome VI et leurs substituts green This Technical Report was drawn up by the Electrical Domain of ASD-STAN. The reason which led to th

4、e publication of the document as a Technical Report is explained in the foreword. Edition approved for publication 1st December 2015 Electrical Domain Copyright 2015 by ASD-STAN Page 2 TR 4732:11-2015 (E) Contents Page Foreword . 3 Introduction . 4 1 Scope 4 2 Normative references 4 3 Terms and defi

5、nitions . 4 4 Physical plating constraints. 5 5 Tests . 5 6 Program of intermariability tests with cadmium 8 7 Sample distribution for cadmium replacement by a substitute . 9 7.1 Description of specimen . 9 7.1.1 Sampling for connector qualification 9 7.1.2 Sampling for rear accessories qualificatio

6、n . 9 Page 3 TR 4732:11-2015 (E) Foreword The main task of ASD-STAN is to prepare EN standards. In exceptional circumstances, however, the publication of a Technical Report of one of the following types may be proposed: type 1, the subject is still under technical development requiring wider exposur

7、e; type 2, a Technical Domain has collected data of a different kind from that which is normally published as a European Standard. The Electrical Domain decided to publish this document in the form of a Technical Report of type 2, as it contains only general guidelines. Page 4 TR 4732:11-2015 (E) In

8、troduction The aim of this Technical Report is to describe applicable test methods for alternative plating validation for connectors and accessories. 1 Scope This Technical Report specifies necessary tests and methods to validate alternative plating compatible with cadmium and chromium VI existing p

9、lating. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including a

10、ny amendments) applies. EN 2591-100, Aerospace series Elements of electrical and optical connection Test methods Part 100: General 2011/65/EU, RoHS2 Directive REACH No. 1907/2006, Corrigendum to Regulation (EC) No. 1907/2006 of the European Parliament and of the Council of 18 December 2006 concernin

11、g the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No. 793/93 and Commission Regulation (EC) No. 1488/94 as well as Council Directive 76/769/EEC and Commiss

12、ion Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC (OJ L 396, 30.12.2006) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 green zero substance of Authorization List (Annex XIV) of ECHA publied on official journal (JOUE 108, 14/04/

13、2013) added by any Intermediary of the Supply Chain or used in the manufacturing process 3.2 manufacturing process the manufacturing process begins with the creation of the materials from which the design is made. These materials are then modified through manufacturing processes to become the requir

14、ed part. Manufacturing processes include treating (such as heat treating or plating), machining, molding or reshaping the material. Page 5 TR 4732:11-2015 (E) 4 Physical plating constraints For existing classes in EN standards (W, WS, J, ) . The qualification of the substitute as a replacement solut

15、ion is obtained: By conducting qualification tests required for this class in the relevant EN technical specification; By conducting intermariability tests with cadmium plating defined in Clause 6 and other relevant plating; By demonstrating that the manufacturing process does not use any following

16、substance: Cadmium, Hexavalent chromium, Reach, authorization List “Annex XIV” substance of ECHA publied on official journal (JOUE 108, 14/04/2013). 5 Tests Tests according to EN 2591-100, see Table 1. Table 1 (1 of 4) EN 2591- Designation of the test Details 101 Visual examination Initial examinati

17、on; examination of connectors, fittings, loose parts (contacts, etc.). Details to be examined: identification; appearance; marking; surface finish. Final examination: no loosening of parts, crack, excessive wear or detached part shall be observed. Non reflective surfaces. 102 Examination of dimensio

18、ns and mass Applicable 201 Contact resistance - Low level Not applicable 202 Contact resistance at rated current Not applicable 203 Electrical continuity at microvolt level Not applicable 204 Discontinuity of contacts in the microsecond range Not applicable 205 Housing (shell) electrical continuity

19、Measuring points: see relevant technical specification. Resistances values: Initial: Identical to cadmium on cadmium in relevant specification (same substrate); After test: Identical to cadmium on cadmium in relevant specification (same substrate). Page 6 TR 4732:11-2015 (E) Table 1 (2 of 4) EN 2591

20、- Designation of the test Details 206 Measurement of insulation resistance Not applicable 207 Voltage proof test Not applicable 208 Temperature rise due to rated current Not applicable 209 Current temperature derating Not applicable 210 Electrical overload Not applicable 211 Capacitance Not applicab

21、le 212 Surface transfert impedance (10 K to 100 MHz) Applicable, see relevant EN technical specification 213 Shielding effectiveness from 100 MHz to 1 GHz Receptacle and plug with grounding spring system fitted with screening connection. On connectors initially compliant with that requirement. For t

22、he attenuation values see the dedicated technical specification of each connector or accessory. 214 Lightning strike, current and voltage pulse Applicable, see relevant EN technical specification. 216 Engagement depth of contacts Not applicable 301 Endurance at temperature Method B, Temperature: acc

23、ording technical specification of each connector and accessory. Duration: 1 000 h 302 Climatic sequence Not applicable 303 Cold/low pressure and damp heat Not applicable 304 Damp heat steady state Not applicable 305 Rapid change of temperature Applicable, see relevant EN technical specification for

24、TA and TB. Connectors mated: TA minimum temperature of the class of connector 05C. TB maximum temperature of the class of connector 05C. 306 Mould growth Not applicable 307 Salt mist Applicable, see relevant specification. 308 Sand and dust Not applicable 309 Dry heat Not applicable 310 Cold Not app

25、licable 311 Low air pressure Not applicable 312 Air leakage Not applicable 313 Artificial rain Not applicable 314 Immersion at low air pressure Not applicable 315 Resistance to fluids Not applicable Page 7 TR 4732:11-2015 (E) Table 1 (3 of 4) EN 2591- Designation of the test Details 316 Ozone resist

26、ance Not applicable 317 Flammability Not applicable 318 Fire-resistance Not applicable 319 Gastightness of solderless wrapped connections Not applicable 320 Simulated solar radiation at ground level Not applicable 321 Damp heat, cyclic test Applicable if specified in EN technical specifications 322

27、Hermeticity Not applicable 323 Thermal shock Not applicable 324 Interfacial sealing Not applicable 325 Ice resistance Not applicable 326 Fire immersion test Not applicable 401 Acceleration, steady state Not applicable 402 Shock Not applicable 403 Sinusoidal and random vibration Not applicable 404 Tr

28、ansverse load (external bending moment) Not applicable 405 Axial load Not applicable 406 Mechanical endurance Applicable 407 Durability of contact retention system and seals (maintenance ageing) Not applicable 408 Mating and unmating forces See technical specification of connector and accessory 409

29、Contact retention in insert Not applicable 410 Insert retention in housing (axial) Not applicable 411 Insert retention in housing (torsional) Not applicable 412 Contact insertion and extraction forces Not applicable 413 Holding force of grounding spring system Not applicable 414 Unmating of lanyard

30、release connectors Not applicable 415 Test probe damage (female contacts) Not applicable 416 Contact bending strength Not applicable 417 Tensile strength (crimped connection) Not applicable 418 Gauge insertion/extraction forces (female contacts) Not applicable 419 Stability of male contacts in inser

31、t Not applicable 420 Mechanical strength of rear accessories Not applicable 421 Free fall Not applicable 422 Locking wire hole strength Not applicable Page 8 TR 4732:11-2015 (E) Table 1 (4 of 4) EN 2591- Designation of the test Details 423 Connector rear accessories thread strength Not applicable 42

32、4 Stripping force, solderless wrapped connections Not applicable 425 Unwrapping capability, solderless wrapped connections Not applicable 426 Contact retention system effectiveness (removable contact walkout) Not applicable 427 Robustness of protective cover attachment Not applicable 428 Sinusoidal

33、vibrations with passage of current for crimped terminal lugs Not applicable 501 Soft solderability Not applicable 502 Restricted entry Not applicable 503 Contact deformation after crimping Not applicable 505 Contact protection effectiveness (scoop-proof) Not applicable 506 Use of tools Not applicabl

34、e 507 Plating porosity Not applicable 508 Measurement of thickness of coating on contacts Not applicable 509 Adhesion of coating on contacts Not applicable 512 Effectiveness of non-removable fixing of hermetically sealed connector shell Not applicable 513 Magnetic permeability Not applicable 514 Sol

35、derability of contacts with self-contained solder and flux Not applicable6 Program of intermariability tests with cadmium For the tests program, first refer to the technical specification of connector and accessory. Secondly, refer to the previous Clause 5. Only the applicables tests referenced in t

36、his chapter shall be done in the technical specification of the component test program. Page 9 TR 4732:11-2015 (E) 7 Sample distribution for cadmium replacement by a substitute 7.1 Description of specimen 7.1.1 Sampling for connector qualification Refer to the technical specification of the connecto

37、r for the sizes and the groups. For each size: 1st specimen: plug with cadmium / receptacle with new class; 2nd specimen: receptacle with cadmium / plug with new class. 7.1.2 Sampling for rear accessories qualification Refer to the technical specification of the rear accessories for the sizes and th

38、e groups. For each size: specimen: connector with cadmium / rear accessories with new class. In case of non-defined parameter, the tests should be conducted in the more severe configuration. For instance, grounding ring material is not defined in specification and could be plated with different solutions, the most penalizing one shall be chosen to achieve the test.