ASCE MOP 133-2017 Pilot Tube and Other Guided Boring Methods.pdf

1、PREPARED BYTask Committee on Pilot Tube and Other Guided Boring MethodsPilot Tube and Other Guided Boring MethodsASCE Manuals and Reports on Engineering Practice No. 133ASCE Manuals and Reports on Engineering Practice No. 133Pilot Tube andOther GuidedBoring MethodsPrepared byTask Committee on Pilot

2、Tube and Other Guided Boring Methods of theCommittee on Trenchless Installations of Pipelines of theUtility Engineering and Surveying Institute of theAmerican Society of Civil EngineersPublished by the American Society of Civil EngineersLibrary of Congress Cataloging-in-Publication DataNames: Utilit

3、y Engineering and Surveying Institute (American Society of Civil Engineers).Task Committee on Pilot Tube and Other Guided Boring Methods, author.Title: Pilot tube and other guided boring methods/ prepared by Task Committee on Pilot Tubeand Other Guided Boring Methods of the Committee on Trenchless I

4、nstallations of Pipelines ofthe Utility Engineering and Surveying Institute of the American Society of Civil Engineers.Description: Reston, Virginia : American Society of Civil Engineers, 2017 |Series: ASCE manuals and reports on engineering practice ; no. 133 |Includes bibliographical references an

5、d index.Identiers: LCCN 2017010889| ISBN 9780784414743 (paperback : alk. paper) |ISBN 9780784480571 (PDF) | ISBN 9780784480663 (ePUB)|Subjects: LCSH: Underground pipelinesEquipment and supplies. | Tubes. | UndergroundpipelinesDesign and construction. | Directional drillingEquipment and supplies. |Tr

6、enchless construction. | Boring.Classication: LCC TJ933 .P48 2017 | DDC 621.8/672dc23 LC record available at https:/lccn.loc.gov/2017010889Published by American Society of Civil Engineers1801 Alexander Bell DriveReston, Virginia, 20191-4382www.asce.org/bookstore | ascelibrary.orgAny statements expre

7、ssed in these materials are those of the individual authors and do notnecessarilyrepresenttheviewsofASCE,whichtakesnoresponsibilityforanystatementmadeherein. No reference made in this publication to any specic method, product, process, orserviceconstitutesorimpliesanendorsement,recommendation,orwarr

8、antythereofbyASCE.The materials are for general information only and do not represent a standard of ASCE, norare they intended as a reference in purchase specications, contracts, regulations, statutes, orany other legal document. ASCE makes no representation or warranty of any kind, whetherexpress o

9、r implied, concerning the accuracy, completeness, suitability, or utility of anyinformation, apparatus, product, or process discussed in this publication, and assumes noliabilitytherefor.Theinformationcontainedin thesematerialsshouldnotbeusedwithoutrstsecuring competent advice withrespect toits suit

10、ability for anygeneral orspecic application.Anyone utilizing such information assumes all liability arising from such use, including butnot limited to infringement of any patent or patents.ASCE and American Society of Civil EngineersRegistered in U.S. Patent and TrademarkOfce.Photocopies and permiss

11、ions. Permission to photocopy or reproduce material from ASCEpublications can be requested by sending an e-mail to permissionsasce.org or by locatinga title in ASCEs Civil Engineering Database (http:/cedb.asce.org) or ASCE Library (http:/ascelibrary.org) and using the “Permissions” link.Errata: Erra

12、ta, if any, can be found at http:/dx.doi.org/10.1061/9780784414743Copyright 2017 by the American Society of Civil Engineers.All Rights Reserved.ISBN 978-0-7844-1474-3 (paper)ISBN 978-0-7844-8057-1 (PDF)ISBN 978-0-7844-8066-3 (ePUB)Manufactured in the United States of America.21 20 19 18 17 1 2 3 4 5

13、MANUALS AND REPORTS ONENGINEERING PRACTICE(As developed by the ASCE Technical Procedures Committee, July 1930,and revised March 1935, February 1962, and April 1982)A manual or report in this series consists of an orderly presentation offacts on a particular subject, supplemented by an analysis of li

14、mitationsand applications of these facts. It contains information useful to the averageengineer in his or her everyday work, rather than ndings that may beuseful only occasionally or rarely. It is not in any sense a “standard,”however; nor is it so elementary or so conclusive as to provide a “rule o

15、fthumb” for nonengineers.Furthermore, material in this series, in distinction from a paper (whichexpresses only one persons observations or opinions), is the work of acommittee or group selected to assemble and express information on aspecic topic. As often as practicable the committee is under the

16、directionof one or more of the Technical Divisions and Councils, and the productevolved has been subjected to review by the Executive Committee of theDivision or Council. As a step in the process of this review, proposedmanuscripts are often brought before the members of the TechnicalDivisions and C

17、ouncils for comment, which may serve as the basis forimprovement. When published, each work shows the names of thecommittees by which it was compiled and indicates clearly the severalprocesses through which it has passed in review, so that its merit may bedenitely understood.In February 1962 (and re

18、vised in April 1982), the Board of Directionvoted to establish a series titled “Manuals and Reports on EngineeringPractice,” to include the Manuals published and authorized to date, futureManuals of Professional Practice, and Reports on Engineering Practice. Allsuch Manual or Report material of the

19、Society would have been refereed ina manner approved by the Board Committee on Publications and would bebound, with applicable discussion, in books similar to past Manuals.Numbering would be consecutive and would be a continuation of presentManual numbers. In some cases of joint committee reports, b

20、ypassing ofJournal publications may be authorized.A list of available Manuals of Practice can be found at http:/www.asce.org/bookstore.This page intentionally left blankCONTENTSPREFACE.ixACKNOWLEDGMENTSxiABBREVIATIONS AND ACRONYMSxiii1. INTRODUCTION1References 52. THE PILOT TUBE AND OTHER GUIDED BOR

21、INGMETHODS IN DETAIL.72.1 Introduction to the Pilot Tube Method.72.2 Inserting the Pilot Tube.92.3 Enlarging the Pilot Tube Path152.4 Pilot Tube as a Guide for Other Trenchless Methods 242.5 Variations and Renements to the Pilot Tube Method andOther Guided Boring Methods302.6 Applications372.7 Benet

22、s and Limitations42References 433. PLANNING.453.1 Initial Criteria453.2 Site Conditions523.3 Preliminary Geotechnical Considerations 593.4 Project Layout.603.5 Cost Considerations.63References 72v4. SITE INVESTIGATION.734.1 General.734.2 Geotechnical Assessment734.3 Utility Surveys854.4 Trafc Flow a

23、nd Access for Vehicles and Pedestrians.874.5 Environmental Conditions884.6 Flood Zones.904.7 Seismic Considerations91References 935. SHAFT DESIGN955.1 Jacking and Receiving Shafts955.2 Location.965.3 Shaft Design Considerations 975.4 Trenchless Entry/Exit from Shafts985.5 Thrust Blocks 985.6 Common

24、Shafts996. PIPE CHARACTERISTICS AND DESIGN 1016.1 General Requirements.1016.2 Material Types1016.3 Pipe Design.107References 1157. DESIGN AND CONTRACT DOCUMENTS.1177.1 General.1177.2 Design Memoranda/Technical Memoranda1187.3 Calculations.1187.4 Design Considerations.1187.5 Contract Documents1257.6

25、Dispute Resolution.1307.7 Contractor Qualications131References 1338. CONSTRUCTION. 1358.1 General.1358.2 Bidding.1358.3 Submittals1368.4 Measurement and Payment1398.5 Jobsite Layout and Equipment Setup .1428.6 Survey1438.7 Jacking and Receiving Shafts1478.8 Safety Issues1488.9 Differing Site Conditi

26、ons.1498.10 Trafc Control, Fencing, and Barricading150vi CONTENTS8.11 Quality Control.1508.12 Jacking Forces and Lubricants .1518.13 Spoils Transport and Disposal.1528.14 Inspection and Monitoring.1538.15 Reports and Records1548.16 As-Built Drawings and Documentation .154References 155GLOSSARY 157IN

27、DEX. 169CONTENTS viiThis page intentionally left blankPREFACEThis manual of practice was prepared by the Task Committee on PilotTube and Other Guided Boring Methods of the ASCE Committee onTrenchlessInstallation ofPipelines(TIPS),aspartoftheUtilityEngineeringin English, the GermanInstitute for Stand

28、ardizationDSC differing site conditionsEBR environmental baseline reportEN European Norme; in English, European StandardEPDM ethylene propylene diene monomerFEMA Federal Emergency Management AgencyFHWA Federal Highway AdministrationFRPM berglass-reinforced polymer mortarGBR geotechnical baseline rep

29、ortxiiiGDM geotechnical design memorandumGDR geotechnical data reportGDSR geotechnical design summary reportGIR geotechnical interpretative reportGSI geological strength indexHDD horizontal directional drillingHDPE high-density polyethyleneID inside diameterIJS intermediate jacking stationsISRM Inte

30、rnational Society for Rock MechanicsLED light-emitting diodeMOP Manual and Report on Engineering PracticeMSDS material safety data sheetsMUTCD Manual of Uniform Trafc Control DevicesNASTT North American Society for Trenchless TechnologyNSF National Sanitation FoundationOD outside diameterOSHA Occupa

31、tional Safety and Health AdministrationPC polymer concretePCH powered cutterheadPPE personal protective equipmentPRH powered reamer headPVC polyvinyl chlorideQ ow capacity or system for classication of rock massQA quality assuranceQC quality controlQLA Quality Level AQLB Quality Level BQLC Quality L

32、evel CQLD Quality Level DRC reinforced concreteRDA rock drill adapterRMR rock mass ratingRQD rock quality designationSAT soil abrasion testSDS safety data sheetsSI International System of UnitsSMP structural monitoring pointsSPT standard penetration testTBM tunnel boring machineTM technical memorand

33、aUCS unconned compressive strengthUMP utility monitoring pointsVC vitried clayxiv ABBREVIATIONS AND ACRONYMSCHAPTER 1INTRODUCTIONUtilities of various types, sizes, and purposes are installed below thesurface routinely in every community around the world. The pipelines arethe infrastructure that prov

34、ides our homes, our ofce buildings, ourschools, and other structures with waste removal via sanitary sewers,stormwater drainage, potable water, gas, recycled water, irrigation, elec-tricity, communication, and cable TV (as listed in order of most commoncurrent usage).These pipelines can be installed

35、 by a variety of construction methods,with the most common being open trench excavation. The pipelines can befound anywhere, but are typically installed within the rights-of-way of ourroads, streets, and highways. As new pipelines are installed below thesurface and more utilities are abandoned, the

36、density of the undergroundinfrastructure increases. As the amount of trafc increases on the roadsurfaces, access to the subsurface also decreases. Installing new infrastruc-ture and pipelines within an existing right-of-way has become moredifcult. However, not all pipelines can be installed by open

37、trenchexcavation. The pipeline industry has adopted and now offers increasinglysophisticated solutions to meet the challenges of installing pipelines incongested, urban environments around the world. Because these newconstruction solutions/methods do not rely on digging a trench, themethods are know

38、n as trenchless methods.Some of the more widely used trenchless methods for new utilityinstallations are (as listed alphabetically)Guided boring through nondisplaceable soils or rock;Guided boring using a pilot tube;Horizontal auger boring;Horizontal directional drilling (HDD);1Impact moling;Microtu

39、nneling;Pipe jacking;Pipe ramming; andUtility tunneling.Trenchless methods are often attractive to project owners and oftenrequired by regulatory agencies and property owners because they gener-ally result in fewer impacts to the surface, existing structures, and infra-structurethandotraditionalopen

40、trench excavations.Abovegroundeffectsare reducedbecauseonlyshafts,pits, or portals have to beexcavated ratherthan a continuous trench. Underground impacts are reduced because thepipe can be installed without excavating the otherwise conicting under-ground utilities or surface structures. The applica

41、tion of certain trenchlessmethodsenablesalignmentcontrolinestablishedcorridorsandrights-of-waythat are becoming more congested. In general, the benets of trenchlessconstruction methods can be summarized as follows:Safer for the public;Lowers social and economic effects;Minimizes environmental effect

42、s including carbon footprint;Reduces trafc effects;Allows for deeper installations without signicant increases in thecost;Mitigates impacts to existing surface and subsurface infrastructure;Addresses potentially challenging subsurface conditions such as softor loose soil, rock, or the groundwater ta

43、ble;Allows more freedom in alignment selection within or outside ofestablished rights-of-way; andReduces project duration or work content.Trenchless design is much more sensitive to subsurface conditions thanopen trench excavation. It is usually more difcult, costly, and time-consuming to adapt tren

44、chless methods to unexpected ground conditionsthanitistoadaptopentrenchexcavations;primarilybecausewhentrenchlessmethods are used, the material being excavated is not visible or directlyaccessible. When using trenchless methods, it is critical to conduct athorough geotechnical and subsurface investi

45、gation to determine, amongotherthings,geology,groundtypeandanticipatedbehavior,groundwater,and the presence of buried objects placed naturally or as a remnant of pastconstruction.Theanticipatedconditionsaffecttheselectionofthetrenchlessmethod, the design layout, and even the contract provisions.The

46、basic design process for a trenchless project should include identi-fying and understanding project requirements, owner design require-ments, third-party requirements, ground conditions, and risks and risk2 PILOT TUBE AND OTHER GUIDED BORING METHODStolerance. This information is then used in the des

47、ign phase to select themost suitable trenchless method; provide a well-thought-out design thatminimizes the risks; mitigate the controllable risks; identify potentialclaims and address them; and prepare contract clauses that help allocaterisks and manage disputes.The decision to use a trenchless met

48、hod, and the selection of a particularmethod from those available, should be made methodically and systemat-ically and be based on project requirements. Trenchless methods, equip-ment, and guidance systems have improved and changed over time, andcontractors have continued to apply innovative new tec

49、hniques to con-struction. Therefore, it is important for design engineers to remain currentwith all available trenchless methods to systematically evaluate options.Regardless of the trenchless method selected, adherence to the followingguidelines can reduce project cost, schedule, and risk:Use uniform outside diameters (ODs) to the extent possible;Use similar drive lengths to the extent possible;Keep drive lengths within practical limits;Minimize the number of shafts;Locate shafts at typical maintenance access points; andEvaluate alternative alignm