ASME B16 22-2001 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings《锻铜和铜合金钎焊压力配件》.pdf

1、ASME B16.22-2001(Revision of ASME B16.22-1995)WROUGHT COPPERAND COPPER ALLOYSOLDER JOINTPRESSURE FITTINGSAN AMERICAN NATIONAL STANDARDCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-AN AMERICAN NATIO

2、NAL STANDARDWROUGHT COPPER AND COPPER ALLOYSOLDER JOINT PRESSURE FITTINGSASME B16.22-2001(Revision of ASME B16.22-1995)Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-Date of Issuance: August 9, 2002

3、The next edition of this Standard is scheduled for publication in 2007. Therewill be no addenda issued to this edition.ASME issues written replies to inquiries concerning interpretations oftechnical aspects of this Standard.ASME is the registered trademark of The American Society of Mechanical Engin

4、eers.This code or standard was developed under procedures accredited as meeting the criteria forAmerican National Standards. The Standards Committee that approved the code or standardwas balanced to assure that individuals from competent and concerned interests have had anopportunity to participate.

5、 The proposed code or standard was made available for public reviewand comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device,or act

6、ivity.ASME does not take any position with respect to the validity of any patent rights asserted inconnection with any items mentioned in this document, and does not undertake to insure anyoneutilizing a standard against liability for infringement of any applicable letters patent, nor assumesany suc

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9、this document may be reproduced in any form,in an electronic retrieval system or otherwise,without the prior written permission of the publisher.The American Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2002 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll Righ

10、ts ReservedPrinted in U.S.A.Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-CONTENTSForeword . ivStandards Committee Roster vi1 Scope 12 PressureTemperature Ratings 13 Terminology . 24 Size 25 Markin

11、g 26 Material 27 Laying Lengths 58 Tube Stops . 59 Inspection Tolerance . 510 Threaded Ends . 711 Alignment 712 Gaging . 7Figures1 Method of Designating Laying Lengths of Fittings and Openings of Reducing Fittings 32 Tube Stops 53 Alignment . 7Tables1 Rated Internal Working Pressure for Copper Fitti

12、ngs, kPa 22 Inspection Tolerance . 53 Dimensions of Solder-Joint Ends, mm 6Mandatory AppendicesI Strength of Solder Joints . 9II U.S. Customary Equivalents 11III References . 14Nonmandatory AppendicesA Fitting Rating 15B Quality System Program 16iiiCopyright ASME International Provided by IHS under

13、license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-FOREWORDStandardization of cast and wrought solder-joint fittings was initiated in Subcommittee11 of American Standards Association (ASA) Sectional Committee A40 on PlumbingRequirements and Equipment. D

14、evelopment work culminated in publication of ASA A40.3-1941. The standard benefited from work done by Mr. A. R. Maupin of the National Bureauof Standards, both before and during its development, on the strength of solder joints.In 1949, work on these fittings was transferred to Sectional Committee B

15、16, whichestablished Subcommittee 9 (now Subcommittee J) with a scope broader than plumbingapplications. The first standard developed was approved as ASA B16.18-1950, Cast-BrassSolder Joint Fittings. It was then decided to revise A40.3 as a B16 standard covering onlywrought solder-joint fittings. Th

16、is effort was facilitated by a 1950 draft prepared by jointeffort of the Copper and Brass Research Association and the Manufacturers StandardizationSociety of the Valve and Fittings Industry (MSS). The draft, after review and approval bySubcommittee 9 and the Sectional Committee, was approved as B16

17、.22-1951.Revisions were published as ASA B16.22-1963 and, after reorganization of ASA as theAmerican National Standards Institute (ANSI), as ANSI B16.22-1973. In these editions,updated practices, new materials, and new types of fittings were incorporated into thestandard, as well as editorial improv

18、ements and updating of referenced specifications andstandards.In 1979, Subcommittee I (formerly 9, now J) added metric dimensional equivalents andmade other minor improvements. This revision was approved by ANSI, after approval bythe Committee and secretariat organizations, as ANSI B16.22-1980.In 19

19、82, American National Standards Committee B16 was reorganized as an ASMECommittee operating under procedures accredited by ANSI.In 1989, Subcommittee J removed metric equivalents and updated referenced standards.In 1995, Subcommittee J defined bursting strength, defined standard gaging method forthr

20、eaded ends, revised solder-joint lengths for18in. size external and internal ends, andrevised minimum wall-thickness values based on a comprehensive bursting-test study.Following approval by the Standards Committee and ASME, approval as an AmericanNational Standard was given by ANSI on July 24, 1995

21、, with the new designation ASMEB16.22-1995.In 1998, editorial revisions, which included the addition of a new section on qualitysystems and a change in the designation of ASTM B 32 alloys, were issued as an addendum.This addendum to the 1995 edition of ASME B16.22, after approval by the ASME B16Comm

22、ittee and ASME, was approved as ASME B16.22a-1998.In this 2001 edition, Subcommittee J converted the physical requirements to SI (metric)units of measure, added requirements for tube stops, clarified ovulate and alignmentrequirements, and made numerous editorial revisions. Alloy E and Alloy HB were

23、incorporatedinto the table listing pressuretemperature ratings for the soldering and brazing materials,plus values for the 955 tinantimony solder were revised. These revisions to pressuretemperature ratings reflect the data from a National Institute of Standards and Technology(NIST) solder-joint tes

24、ting study, initiated in 1993 to develop stress rupture and strengthdata on copper tube sleeve joints using various solders. Following approval by the StandardsivCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license

25、from IHS-,-Committee and ASME, approval as an American National Standard was given by ANSIon October 11, 2001, with the new designation ASME B16.22-2001.Requests for interpretation or suggestions for revision should be sent to the Secretary,B16 Committee, ASME International, Three Park Avenue, New Y

26、ork, NY 10016-5990.vCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-ASME STANDARDS COMMITTEE B16Standardization of Valves, Flanges, Fittings, andGaskets(The following is the roster of the Committee a

27、t the time of approval of this Standard.)OFFICERSW. N. McLean, ChairH. R. Sonderegger, Vice ChairP. A. Reddington, SecretaryCOMMITTEE PERSONNELR. W. Barnes, Anric EnterprisesR. R. Brodin, Fisher Controls International, Inc.M. A. Clark, Nibco, Inc.A. Cohen, Arthur Cohen (b) abbreviations for end conn

28、ections;(c) size and method of designating openings of fit-tings;(d) marking;(e) material;(f) dimensions and tolerances; and(g) tests.1.2 ConventionFor the purpose of determining conformance withthis Standard, the convention for fixing significant digitswhere limits (maximum or minimum values) are s

29、peci-fied shall be rounding off as defined in ASTM E 29.This requires that an observed or calculated value shallbe rounded off to the nearest unit in the last right-hand digit used for expressing the limit.1.3 Units of MeasureThe values stated in either SI (metric) or U.S.customary (in.-lb) units of

30、 measure shall be regardedseparately as standard. Within the main text, SI unitsare given. For convenience, the customary units areshown in Mandatory Appendix II. The values stated1in each system are not exact equivalents; therefore,each system shall be used independently of the other.NOTE: Combinin

31、g values from the two systems may result innonconformance with the Standard.1.4 ReferencesStandards and specifications adopted by reference inthis Standard are shown in Mandatory Appendix III.It is not considered practical to identify the specificedition of each standard and specification in the ind

32、ivid-ual references. Instead, the specific edition referenceis identified in Appendix III.1.5 Quality SystemsRequirements relating to the product manufacturersquality system program are described in NonmandatoryAppendix B.2 PRESSURETEMPERATURE RATINGS2.1 Rating of Fittings and JointsThe internal wor

33、king pressuretemperature rating fora solder-joint system is dependent upon not only fittingand tube strength, but also composition of the solderused for the joint and selection of valves and appurte-nances.Pressuretemperature ratings for solder joints to thedimensions of Table 3 (Table II3), made wi

34、th typicalcommercial solders, are given in Table I1 (Table II4).The internal working-pressure rating of the systemshall be the lowest of the values shown in Table 1(Table II1) and Table I1 (Table II4), and those of thetube, valves, or appurtenances.2.2 Bursting StrengthFittings manufactured to the S

35、tandard shall have anambient temperature bursting strength of at least fourtimes the 38C (100F) rated internal working pressureas shown in Table 1 (Table II1).Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license fro

36、m IHS-,-WROUGHT COPPER AND COPPERALLOY SOLDER JOINT PRESSURE FITTINGSASME B16.22-2001TABLE 1 RATED INTERNAL WORKING PRESSURE FOR COPPERFITTINGS, kPaStandardWaterTube SizeNote (1) 29 to 38C66C93C 121C 149C 177C 204C146280 5340 5020 5020 4920 4190 3140385360 4560 4290 4290 4200 3570 2680124970 4220 39

37、80 3980 3890 3310 2480584350 3700 3480 3480 3410 2900 2170344010 3410 3210 3210 3140 2670 20001 3400 2890 2720 2720 2660 2270 17001143020 2570 2420 2420 2370 2010 15101122810 2390 2250 2250 2200 1870 14002 2500 2130 2000 2000 1960 1670 12502122310 1960 1850 1850 1810 1540 11503 2180 1850 1740 1740 1

38、710 1450 10903122090 1770 1670 1670 1630 1390 10404 2020 1710 1610 1610 1580 1340 10105 1850 1570 1480 1480 1450 1230 9206 1720 1460 1380 1380 1350 1150 8608 1860 1580 1490 1490 1460 1240 930GENERAL NOTES:(a) The fitting pressure rating applies to the largest opening of the fitting.(b) The fitting p

39、ressure rating is calculated as shown in Nonmandatory Appendix A, then roundeddown to the nearest unit of 10.NOTE:(1) For size designation of fittings, see para. 4.3 TERMINOLOGY3.1 AbbreviationsThe following symbols are used to designate thetype of fitting end:C p solder-joint fitting end made to re

40、ceive cop-per tube diameter (female)F p internal ANSI standard taper pipe-threadend (female) NPTIFTG p solder-joint fitting end made to copper tubediameter (male)M p external ANSI standard taper pipe-threadend (male) NPTE3.2 Definitionsout-of-roundness: maximum measured diameter minusminimum measure

41、d diameter.ovality: elliptical condition associated with out-of-roundness.24 SIZEThe size of the fittings shown in Table 3 (TableII3) corresponds to standard water tube size as shownin ASTM B 88. The size of the threaded ends corres-ponds to nominal pipe size as shown in ASME B1.20.1.Fittings are de

42、signated by the size of the openingsin the sequence illustrated in Fig. 1.5 MARKINGEach fitting shall be permanently marked with themanufacturers name or trademark in accordance withMSS SP-25. Marking on fittings less than size12oron any fitting where it damages soldering surfaces isnot required.6 M

43、ATERIAL(a) Fittings shall be made from copper UNS Nos.C10200, C12000, or C12200, or copper alloy UNSCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-WROUGHT COPPER AND COPPERALLOY SOLDER JOINT PRESSUR

44、E FITTINGS ASME B16.22-2001C x FA2121FTG x F FTG x MC x M21 21 2121 212121212121 212121B AFTG x FFLUSHBFTG x CFLUSHBCFTG x CEXTENDEDAC x CROLL STOPLC x CSTAKED STOPLFTG45 deg ElbowsCouplingsCouplingsBushingsAdaptersHCPlugsCapsHC x CECCENTRICCC x CREDUCINGCC x CCCFTG x CBCFTG x FTGBBC x CNO STOPBBFIG

45、. 1 METHOD OF DESIGNATING LAYING LENGTHS OF FITTINGS AND OPENINGS OFREDUCING FITTINGS3Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-WROUGHT COPPER AND COPPERALLOY SOLDER JOINT PRESSURE FITTINGSASME

46、 B16.22-2001C x C FTG x C FTG x FTG90 deg Elbows, Short RadiusC x F C x MDCC EECCB B11 1112C x CDC12FTG x C90 deg Elbows, Long RadiusCB12FTG x FTGBB122B22C x C x FFGE132C x FTG x CTeesFBC132C x C x CFGCC x CReturn BendsJEC x CSuction Line P-TrapsJ DCK1322GENERAL NOTES:(a) Fittings are designated by

47、size in the order: H11547 H11547 .(b) Fitting designs and drawings are illustrative only.FIG. 1 METHOD OF DESIGNATING LAYING LENGTHS OF FITTINGS AND OPENINGS OFREDUCING FITTINGS (CONTD)4Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking pe

48、rmitted without license from IHS-,-WROUGHT COPPER AND COPPERALLOY SOLDER JOINT PRESSURE FITTINGS ASME B16.22-2001(a) Machined/Formed Stop (b) Rolled Stop (c) Staked StopGENERAL NOTE: This figure is for illustration only; the shape and number of abutments shall be at the manufacturersdiscretion.FIG.

49、2 TUBE STOPSNo. C23000, for which allowable stresses are foundin ASME B31.1, ASME B31.9, or ASME Boiler andPressure Vessel Code, Section II Materials.(b) Other coppers and copper alloys are permitted,provided they meet the chemical requirements of 84%minimum copper and 16% maximum zinc, and providedthe fittings produced from the copper alloy meet allthe mechanical