ASME B30 27-2009 Material Placement Systems (B30 27 - 2009)《材料配置系统》.pdf

1、AN AMERICAN NATIONAL STANDARDASME B30.27-2009(Revision of ASME B30.27-2005)Material Placement SystemsSafety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and SlingsCopyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permi

2、tted without license from IHS-,-,-ASME B30.27-2009(Revision of ASME B30.27-2005)Material Placement SystemsSafety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and SlingsAN AMERICAN NATIONAL STANDARDCopyright ASME International Provided by IHS under license with ASME Not for ResaleN

3、o reproduction or networking permitted without license from IHS-,-,-Date of Issuance: May 15, 2009The next edition of this Standard is scheduled for publication in 2014. There will be no addenda issuedto this edition.ASME issues written replies to inquiries concerning interpretations of technical as

4、pects of this Stan-dard. Interpretations are published on the ASME Web site under the Committee Pages athttp:/cstools.asme.org as they are issued, and will also be published within the next edition of theStandard.ASME is the registered trademark of The American Society of Mechanical Engineers.This c

5、ode or standard was developed under procedures accredited as meeting the criteria for American National Stan-dards. The Standards Committee that approved the code or standard was balanced to assure that individuals from com-petent and concerned interests have had an opportunity to participate. The p

6、roposed code or standard was made avail-able for public review and comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activi

7、ty.ASME does not take any position with respect to the validity of any patent rights asserted in connection with any itemsmentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringe-ment of any applicable letters patent, nor assume any such

8、 liability. Users of a code or standard are expressly advisedthat determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely theirown responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not t

9、o be interpreted as gov-ernment or industry endorsement of this code or standard.ASME accepts responsibility for only those interpretations of this document issued in accordance with the establishedASME procedures and policies, which precludes the issuance of interpretations by individuals.No part o

10、f this document may be reproduced in any form,in an electronic retrieval system or otherwise,without the prior written permission of the publisher.The American Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2009 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll ri

11、ghts reservedPrinted in U.S.A.Copyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-CONTENTSForeword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12、 . . . . . . . . . . . . . . . . . . . . . ivCommittee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vB30 Standard Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13、 . . . . . . . . . . . . . . . viiSummary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xChapter 27-0 Scope, Definitions, and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Secti

14、on 27-0.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Section 27-0.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Section 27-0.3 Reference

15、to Other Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Chapter 27-1 Construction and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Section 27-1.1 Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16、. . . . . . . . . . . . . . . . . . . . . . . 5Section 27-1.2 Mobile Material Placing Boom Construction . . . . . . . . . . . . . . . . . . . . . . . . . 6Section 27-1.3 Work Platforms, Access Walkways, and Gangways . . . . . . . . . . . . . . . . . . . 6Section 27-1.4 Electrical Installations . . .

17、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Section 27-1.5 Ergonomics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Section 27-1.6 Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . .

18、. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Section 27-1.7 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Section 27-1.8 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、 . . . . . . . . . . . 7Section 27-1.9 Mobile and Stationary Placing Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Section 27-1.10 Delivery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Section 27-1.11 Loss of Power .

20、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Section 27-1.12 Remote Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Section 27-1.13 Manuals . . . . . . . . . . . . . . . . . . . .

21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Section 27-1.14 Fuel and Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Section 27-1.15 Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22、. . . . . . . . . . . . . . . . . . . 9Section 27-1.16 Pump Pressure Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Chapter 27-2 Inspection, Testing, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Section 27-2.1 Ins

23、pection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Section 27-2.2 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Section 27-2.3 Maintenance . . . . . .

24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Chapter 27-3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Section 27-3.1 Qualifications for and Conduct of Operators and Oper

25、ating Practices . . . . . 13Section 27-3.2 Material Placement System Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . . . 15Section 27-3.3 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figures1 Material Place

26、ment System: Truck-Mounted Concrete Pump With Integrated Placing Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Material Placement System: Separate Placing Boom . . . . . . . . . . . . . . . . . . . . . . . . . . .

27、. . . . 23 Material Placement System: Truck-Mounted Telescopic Conveyor System . . . . . . . . . . . 24 Material Placement System: Examples of Delivery System Components . . . . . . . . . . . . . 35 Standardized Joystick Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28、. . . . . . . . . . . . 76 Grates on Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Area of Extended Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

29、8 Danger Zone for Material Placement Systems and Delivery System Operating Near Electrical Transmission Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Material Placement System Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、 18Table1 Minimum Required Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17iiiCopyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-FOREWOR

31、DThis American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists,Hooks, Jacks, and Slings, has been developed under the procedures accredited by the AmericanNational Standards Institute (formerly the United States of America Standards Institute). ThisStandard had its beginni

32、ng in December 1916 when an eight-page Code of Safety Standards forCranes, prepared by an ASME Committee on the Protection of Industrial Workers, was presentedto the annual meeting of ASME.Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920to 1925, involving

33、 the ASME Safety Code Correlating Committee, the Association of Iron andSteel Electrical Engineers, the American Museum of Safety, the American Engineering StandardsCommittee (later changed to American Standards Association and subsequently to the USA Stan-dards Institute), Department of Labor State

34、 of New Jersey, Department of Labor and Industry State of Pennsylvania, and the Locomotive Crane Manufacturers Association. On June 11, 1925,the American Engineering Standards Committee approved the ASME Safety Code CorrelatingCommittees recommendation and authorized the project with the U.S. Depart

35、ment of the Navy,Bureau of Yards and Docks, and ASME as sponsors.In March 1926, invitations were issued to 50 organizations to appoint representatives to a Sec-tional Committee. The call for organization of this Sectional Committee was sent out October 2,1926, and the committee organized November 4,

36、 1926, with 57 members representing 29 nationalorganizations. The Safety Code for Cranes, Derricks, and Hoists, ASA B30.2-1943, was createdfrom the eight-page document referred to in the first paragraph. This document was reaffirmedin 1952 and widely accepted as a safety standard.Due to changes in d

37、esign, advancement in techniques, and general interest of labor and in-dustry in safety, the Sectional Committee, under the joint sponsorship of ASME and the NavalFacilities Engineering Command, U.S. Department of the Navy, was reorganized as an Ameri-can National Standards Committee on January 31,

38、1962, with 39 members representing 27 na-tional organizations.The format of the previous code was changed so that separate volumes (each complete as toconstruction and installation; inspection, testing, and maintenance; and operation) would coverthe different types of equipment included in the scope

39、 of B30.In 1982, the Committee was reorganized as an Accredited Organization Committee, operatingunder procedures developed by ASME and accredited by the American National StandardsInstitute.In 2007, the committee undertook this current revision to consolidate the requirements of twostandards (CPMA

40、27-2000 and B30.27-2005) into the current revision of B30.27.This Standard presents a coordinated set of rules that may serve as a guide to government andother regulatory bodies and municipal authorities responsible for the guarding and inspection ofthe equipment falling within its scope. The sugges

41、tions leading to accident prevention are givenboth as mandatory and advisory provisions; compliance with both types may be required by em-ployers of their employees.In case of practical difficulties, new developments, or unnecessary hardship, the administra-tive or regulatory authority may grant var

42、iances from the literal requirements or permit the useof other devices or methods, but only when it is clearly evident that an equivalent degree of pro-tection is thereby secured. To secure uniform application and interpretation of this Standard, ad-ministrative or regulatory authorities are urged t

43、o consult the B30 Committee, in accordance withthe format described in Section IX, before rendering decisions on disputed points.This volume of the Standard, which was approved by the B30 Committee and by ASME, wasapproved by ANSI and designated as an American National Standard on February 24, 2009.

44、Safety codes and standards are intended to enhance public safety. Revisions result from com-mittee consideration of factors such as technological advances, new data, and changing environ-mental and industry needs. Revisions do not imply that previous editions were inadequate.ivCopyright ASME Interna

45、tional Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASME B30 COMMITTEESafety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks, and Slings(The following is the roster of the Committee at the time of approval o

46、f this Standard.)STANDARDS COMMITTEE OFFICERSP. S. Zorich, ChairR. M. Parnell, Vice ChairK. M. Hyam, SecretaryJ. D. Wendler, SecretarySTANDARDS COMMITTEE PERSONNELvN. E. Andrew, Northrop Grumman Ship SystemsW. T. Hargrove, Alternate, QINETIQ North AmericaR. E. Bluff IV, Gantry Constructors, Inc.P. A

47、. Boeckman, The Crosby GroupR. J. Bolen, ConsultantG. B. Hetherston, Alternate, E. I. DupontA. D. Brown, A. D. Brown, Inc.W. J. Smith, Jr., Alternate, Nations Builders Insurance ServicesM. E. Brunet, Manitowoc Crane GroupE. D. Fidler, Alternate, Grove Worldwide, Manitowoc Crane GroupT. A. Christense

48、n, Alliance of American Insurers/Liberty Mutual InsuranceM. W. Mills, Alternate, Liberty Mutual GroupB. D. Closson, Craft Forensic Services, Inc.T. L. Blanton, Alternate, NACB Group, Inc.J. P. Colletti, John P. Colletti Order Department: 22 Law Drive, Box2300, Fairfield, NJ 07007-2300ISO 3411, Earth

49、-Moving Machinery Human PhysicalDimensions of Operators and Minimum OperatorSpace EnvelopeISO 13850, Safety of Machinery Emergency Stop Principles for DesignPublisher: International Organization for Standardiza-tion (ISO), 1 rue de Varemb, Case Postale 56, CH-1211, Genve 20, Switzerland/SuisseSAE J185, Access Systems for Off-Road MachinesPublisher: Society of Automotive Engineers (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001(0