ASME CSD-1-2006 Controls and Safety Devices for Automatically Fired Boilers (CSD-1 - 2006)《自动点火锅炉的控制和安全装置》.pdf

1、AN AMERICAN NATIONAL STANDARDControls and Safety Devices for Automatically Fired BoilersASME CSD-12006(Revision of ASME CSD-12004)ASME CSD-12006(Revision of ASME CSD-12004)Controls andSafety Devicesfor AutomaticallyFired BoilersAN AMERICAN NATIONAL STANDARDThree Park Avenue New York, NY 10016Date of

2、 Issuance: December 29, 2006The next edition of this Standard is scheduled for publication in 2008. There will be no addendaissued to this edition.ASME issues written replies to inquiries concerning interpretations of technical aspects of thisStandard. Interpretations are published on the ASME Web s

3、ite under the Committee Pages at http:/cstools.asme.org as they are issued.ASME is the registered trademark of The American Society of Mechanical Engineers.This code or standard was developed under procedures accredited as meeting the criteria for American NationalStandards. The Standards Committee

4、that approved the code or standard was balanced to assure that individuals fromcompetent and concerned interests have had an opportunity to participate. The proposed code or standard was madeavailable for public review and comment that provides an opportunity for additional public input from industr

5、y, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.ASME does not take any position with respect to the validity of any patent rights asserted in connection with anyitems mentioned in this docu

6、ment, and does not undertake to insure anyone utilizing a standard against liability forinfringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expresslyadvised that determination of the validity of any such patent rights, and the risk of infring

7、ement of such rights, isentirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted asgovernment or industry endorsement of this code.ASME accepts responsibility for only those interpretations of this document iss

8、ued in accordance with the establishedASME procedures and policies, which precludes the issuance of interpretations by individuals.No part of this document may be reproduced in any form,in an electronic retrieval system or otherwise,without the prior written permission of the publisher.The American

9、Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2006 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll rights reservedPrinted in U.S.A.CONTENTSForeword vCommittee Roster . viCorrespondence With the CSDAFB Committee . viiSummary of Changes viiiDefinitions . 1Part CG

10、 General 6CG-100 General Requirements 6CG-200 General Provisions 6CG-300 Material Requirements 7CG-400 Testing and Maintenance 7CG-500 Certification and Reporting . 7CG-600 Operation 8Part CM Testing and Maintenance . 9CM-100 Periodic Testing and Maintenance . 9Part CE Electrical 10CE-100 Electrical

11、 Requirements . 10Part CW Steam and Waterside Control . 12CW-100 Automatic Low-Water Fuel Cutoff and/or CombinedWater Feeding Device 12CW-200 Automatic Fuel Cutoff for Forced Circulation Boilers 14CW-300 Pressure Controls . 14CW-400 Temperature Controls . 15CW-500 Safety and Safety Relief Valves 15C

12、W-600 Modular Boilers 15Part CF Combustion Side Control . 17CF-100 Gas-Fired Boiler Units, Equipment 17CF-200 Gas-Fired Boiler Units, Purging . 23CF-300 Gas-Fired Boiler Units, Safety Controls 24CF-400 Oil-Fired Boiler Units, Equipment . 25CF-500 Oil-Fired Boiler Units, Safety Controls . 26CF-600 Lo

13、w Fire Start, Gas- or Oil-Fired Boiler Units 28CF-700 Combination Gas- and Oil-Fired Units . 28CF-800 Electrically Heated Boilers 28CF-900 Combustion Side Controls for Modular Boilers 28Figure1 Sediment Trap 4TablesCF-1 400,000 Btu/hr (117 228 W) and Smaller (Gas Natural Draft) 18CF-2 400,000 Btu/hr

14、 (117 228 W) and Smaller (Power Gas Burners andMechanical Draft Atmospheric Gas Burners), 3 gph (11.4 L/h) andSmaller (Oil) . 19CF-3 Safety Controls for Automatically Fired Units: Power Gas Burners andMechanical Draft Atmospheric Gas Burners . 21CF-4 Safety Controls for Automatically Fired Units: At

15、mospheric Gas Burners Natural Draft . 22CF-5 Safety Controls for Automatically Fired Units: Oil-Fired Burners . 27iiiNonmandatory AppendicesA Comparison of This Standard and ANSI Z21.13/CSA 4.9 29B Typical Fuel Trains 30C Manufacturers/Installing Contractors Report for ASME CSD-1 36D Recommended Pre

16、ventive Maintenance Schedule 39E References 43Index 44ivFOREWORDThe major perils in operating automatically fired boilers are loss of water (low water), furnaceexplosion, overpressure, and overtemperature. Principal causes of accidents to automatically firedboilers are lack of proper controls and sa

17、fety devices, lack of adequate maintenance, improperlytrained operators, failure to test controls and safety devices, and complacency on the part of theoperator due to long periods of trouble-free operation. It is believed that improved instrumenta-tion, controls and safety devices, proper operating

18、 procedures, and a clearer understanding ofinstallation requirements by the manufacturers, installers, and operators can greatly reduce thechances of personal injury, damage to property, and loss of equipment from accidents.It should be pointed out that any governmental jurisdiction has authority ov

19、er any particularinstallation. Inquiries dealing with problems of a local character should be directed to the properauthorities of such jurisdictions.Safety codes and standards are intended to enhance public health and safety. Revisions resultfrom the committees consideration of factors such as tech

20、nological advances, new data, andchanging environmental and industry needs. Revisions do not imply that previous editions wereinadequate.The first edition of this Standard, which was approved by The American Society of MechanicalEngineers Committee on Controls and Safety Devices for Automatically Fi

21、red Boilers, wasapproved and designated as an ASME Standard by The American Society of Mechanical Engineerson April 29, 1977.The second edition, which was approved by the American National Standards Institute (ANSI)on October 4, 1982, was issued on December 31, 1982. An addenda to the edition, CSD-1

22、a1984,was approved on August 17, 1984 and issued on November 15, 1984.The third edition, which was approved by ANSI on November 17, 1988, was issued onFebruary 15, 1989. The CSD-1a1989 Addenda was approved on October 3, 1989 and issued onFebruary 15, 1990. The CSD-1b1990 Addenda was approved on June

23、 21, 1990 and issued onDecember 1, 1990.The fourth edition, which was approved by ANSI on February 28, 1992, was issued on June15, 1992. The CSD-1a1993 Addenda was approved on August 18, 1993 and issued on November30, 1993. The CSD-1b1994 Addenda was approved on June 20, 1994 and issued on September

24、30, 1994.The fifth edition, which was approved by ANSI on February 6, 1995, was issued on June30, 1995. The CSD-1a1996 Addenda was approved on February 5, 1996 and issued on July31, 1996. The CSD-1b1996 Addenda was approved on July 16, 1996 and issued on December20, 1996.The sixth edition, which was

25、 approved by ANSI on January 30, 1998, was issued on April 14,1998. The CSD-1a1999 Addenda was approved on November 2, 1999 and issued on March10, 2000. The CSD-1b2001 Addenda was approved on July 30, 2001 and issued on November30, 2001.The seventh edition, which was approved by ANSI on January 17,

26、2002, was issued on April15, 2002.The eighth edition, which was approved by ANSI on August 9, 2004, was issued on April15, 2005.This ninth edition was approved by ANSI on September 13, 2006.v(06)COMMITTEE ON CONTROLS AND SAFETY DEVICES FORAUTOMATICALLY FIRED BOILERS(The following is the roster of th

27、e Committee at the time of approval of this Standard.)STANDARDS COMMITTEE OFFICERSB. W. Moore, ChairP. K. Fanning, Vice ChairE. Cho, SecretarySTANDARDS COMMITTEE PERSONNELR. E. Albert, U.S. Postal ServiceR. D. Austin, State of Colorado, Department of Labor andEmployment, Division of Oil and Public S

28、afetyD. C. Bixby, Gas Appliance Manufacturers AssociationR. K. Black, Johnston Boiler Co.P. C. Bourgeois, St. Paul TravelersJ. L. Cecilia, ITT IndustriesJ. C. Chicoine, Mestek, Inc.E. Cho, The American Society of Mechanical EngineersM. H. Diehl, Jr., Zurich Service Corp.K. K. Donithan, Total Boiler

29、Control, Inc.P. K. Fanning, U.S. Naval Facilities Engineering Services CenterS. J. Guzinski, Alternate, U.S. Naval Facilities Engineering ServicesCenterJ. M. Given, Jr., State of North Carolina, Department of LaborR. S. Glass, Raypak, Inc.L. J. Ashton, Alternate, Raypak, Inc.J. P. Gorman, CSA Intern

30、ationalG. M. Halley, SJI Consultants, Inc.M. W. Hilton, Fulton Boiler Works, Inc.M. L. Holloway, State of Oklahoma, Department of LaborG. J. McCallum, ITT McDonnell and MillerJ. C. Merwin, Potter Electric Signal Co.B. L. Mickelson, Honeywell International, Inc.HONORARY MEMBERST. W. Bukowski, Weber-S

31、tephen Products, Co.R. B. West, State of Iowa, Division of Labor ServicesviM. F. Mooney, State of Massachusetts, Department of PublicSafetyB. W. Moore, Hartford Steam Boiler Inspection and Insurance Co.W. Barbato, Alternate, Hartford Steam Boiler Inspection andInsurance Co.R. N. Mosher, R.N. Mosher

32、and AssociatesV. G. Newton, Chubb and SonM. C. Polagye, FM GlobalJ. Safarz, CEC Consultants, Inc.J. R. Puskar, Alternate, CEC Consultants, Inc.D. A. Scearce, American Design Associates, LLCD. Noyes, Alternate, American Design Associates, LLCP. H. Schuelke, Weil McLainB. J. Iske, Alternate, Weil McLa

33、inJ. C. Smelcer, Lochinvar, Corp.F. R. Switzer, Jr., S-afe, Inc.G. J. Tate, Karl Dungs, Inc.K. J. Carlisle, Alternate, Karl Dungs, Inc.T. K. Thompson, Underwriters Laboratories, Inc.T. F. Hardin, Alternate, Underwriters Laboratories, Inc.M. W. Valentino, Industrial CombustionJ. C. Stoeger, Alternate

34、, Industrial CombustionJ. van Heijningen, Siemens Building Technologies, Inc.J. A. Wagner, Fireye, Inc.B. Neill, Alternate, Fireye, Inc.CORRESPONDENCE WITH THE CSDAFB COMMITTEEGeneral. ASME Codes and Standards are developed and maintained with the intent to representthe consensus of concerned intere

35、sts. As such, users of this Standard may interact with theCommittee by requesting interpretations, proposing revisions, and attending Committee meet-ings. Correspondence should be addressed to:Secretary, CSDAFB Standards CommitteeThe American Society of Mechanical EngineersThree Park AvenueNew York,

36、 NY 10016-5990Proposing Revisions. Revisions are made periodically to the Standard to incorporate changesthat appear necessary or desirable, as demonstrated by the experience gained from the applicationof the Standard. Approved revisions will be published periodically.The committee welcomes proposal

37、s for revisions to this Standard. Such proposals should beas specific as possible, citing the paragraph number(s), the proposed wording, and a detaileddescription of the reasons for the proposal including any pertinent documentation.Interpretations. Upon request, the CSDAFB Committee will render an

38、interpretation of anyrequirement of the Standard. Interpretations can only be rendered in response to a written requestsent to the Secretary of the Standards Committee.The request for interpretation should be clear and unambiguous. It is further recommendedthat the inquirer submit his/her request in

39、 the following format:Subject: Cite the applicable paragraph number(s) and provide a concise description.Edition: Cite the applicable edition of the Standard for which the interpretation isbeing requested.Question: Phrase the question as a request for an interpretation of a specific requirementsuita

40、ble for general understanding and use, not as a request for approval ofa proprietary design or situation. The inquirer may also include any plansor drawings which are necessary to explain the question; however, they shouldnot contain any proprietary names or information.Requests that are not in this

41、 format will be rewritten in this format by the Committee priorto being answered, which may inadvertently change the intent of the original request.ASME procedures provide for reconsideration of any interpretation when or if additionalinformation which might affect an interpretation is available. Fu

42、rther, persons aggrieved by aninterpretation may appeal to the cognizant ASME Committee or Subcommittee. ASME does not“approve,” “certify,” “rate,” or “endorse” any item, construction, proprietary device, or activity.Attending Committee Meetings. The CSDAFB Standards Committee regularly holds meetin

43、gsthat are open to the public. Persons wishing to attend any meeting should contact the Secretaryof the Standards Committee.viiASME CSD-12006SUMMARY OF CHANGESFollowing approval by the ASME CSDAFB Standards Committee, and after public review, ASMECSD-12006 was approved by the American National Stand

44、ards Institute on September 13, 2006.The 2006 edition of ASME CSD-1 includes editorial changes, revisions, and corrections introducedin ASME CSD-12004, as well as the following changes identified by (06).Page Location Changev Foreword Revised15 Definitions (1) Definition of burner, mechanical draft,

45、atmospheric added(2) Definitions of draft, mechanical anddraft, natural, added(3) Definition of maximum fixed stop limitrevised(4) Definition of recycle revised(5) Definition of relight revised(6) Definition of sediment trap added(7) Definition of upper set point limitrevised(8) Definition of water

46、heater revisedFigure 1 Added6 CG-110 RevisedCG-130 Subparagraph (a) revisedCG-140 Title revisedCF-110(b) References to Tables CF-4 and CF-5revised to Tables CF-1 and CF-2,respectivelyCF-140 Revised in its entirety18 Table CF-1 Table CF-4 redesignated as Table CF-1and revised19 Table CF-2 Table CF-5

47、redesignated as Table CF-2and revised2025 CF-161 Subparagraph (d) addedCF-162(a) References to Tables CF-1 and CF-2revised to Tables CF-3 and CF-4CF-180 (1) Subparagraph (b)(2) revised(2) Subparagraph (e), table referencesrevised(3) Subparagraph (f) revisedTable CF-3 Table CF-1 redesignated as Table

48、 CF-3and revisedTable CF-4 Table CF-2 redesignated as Table CF-4and revisedviiiPage Location ChangeCF-210 (1) Table references in title revised(2) Subparagraph (b) revisedCF-220 RevisedCF-310 Subparagraphs (b) and (f), tablereferences revisedCF-320 Table references revisedCF-330 RevisedCF-410 Subpar

49、agraph (b), table reference revised2628 CF-460 Subparagraph (d), table reference revisedCF-470 Title revisedCF-480 RevisedCF-510 (1) Subparagraphs (b) and (d), tablereferences revised(2) Subparagraph (e) revisedCF-520 Subparagraph (b), table reference revisedCF-530 RevisedTable CF-5 Table CF-3 redesignated as Table CF-5and revisedCF-910 Second paragraph, table referencesrevisedCF-920 Second paragraph, table reference revised30 Figure B-1 Revised31 Figure B-2 Revised32 Figure B-3 Revised33 Figure B-4 Revised34 Figure B-5 Revised39 D-6 Subparagraph (c) revised42 Ta