1、 ASME EA-1G2010Guidance for ASME EA-1, Energy Assessment for Process Heating Systems(ANSI Designation: ASME TR EA-1G2010)AN ASME TECHNICAL REPORTINTENTIONALLY LEFT BLANKASME EA-1G2010Guidance for ASME EA-1, Energy Assessment for Process Heating Systems(ANSI Designation: ASME TR EA-1G2010)Three Park
2、Avenue New York, NY 10016 USAA TECHNICAL REPORT PREPARED BY ASME AND REGISTERED WITH ANSIDate of Issuance: September 30, 2010This Guide will be revised when the Society approves the issuance of a new edition. There will be no addenda or written interpretations of the requirements of this Guide issue
3、d to this edition.ASME is the registered trademark of The American Society of Mechanical Engineers.ASME does not approve, rate, or endorse any item, construction, proprietary device, or activity.ASME does not take any position with respect to the validity of any patent rights asserted in connection
4、with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expressly advised that determination of the validity of any suc
5、h patent rights, and the risk of infringement of such rights, is entirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.ASME accepts responsibili
6、ty for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals.No part of this document may be reproduced in any form,in an electronic retrieval system or otherwise,without the
7、prior written permission of the publisher.The American Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2010 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll rights reservedPrinted in U.S.A.iiiCONTENTSForeword vCommittee Roster viCorrespondence With the EA Committe
8、e . vii1 Scope and Introduction 12 Definitions . 13 Overview of the Standard How to Use ASME EA-1 24 Guide to Organizing the Assessment 25 Guide to Conducting the Assessment 86 Guide to Analysis of Data From the Assessment . 157 Guide to Reporting and Documentation 20Figures1 Guide on Selection of T
9、emperature-Measuring Instruments 52 Guide on Selection of Pressure-Measuring Instruments . 73 Guide on Selection of Flow Measurement Methods 84 Example of Important Areas to Be Considered for Data Collection During the Assessments of Process Heating Equipment . 95 Example of Data That Needs to Be Co
10、llected During the Assessments of Process Heating Equipment . 106 List of Assessment Activities and Sequence as Required by the Process Heating Assessment Standard . 117 Example of Representation of Heating Cycle for a Continuous Furnace 138 Presentation of Results in Pie-Chart Form . 199 Typical He
11、at Balance Representation Using the Sankey Diagram Format . 20Tables1 General Guide for Temperature Measurement Instruments Used in Industry 62 Suggested Table for Compiling and Recording Information on the Installed Meters 133 Suggested Table for Compiling Information on the Control System . 134 Su
12、ggested Table for Compiling Information on the Maintenance Practices for the Heating System Used in the Plant 135 Suggested Format for Listing the Required Data and Details for the Data Acquisition 156 Suggested Format for Listing Data Collection Equipment Instrumentation, Installation, and Sampling
13、 Procedure With Remarks 157 Example of Cooling Water Loss Calculations That Could Be Developed by the Team Members or Expert . 188 Presentation of Results in Tabular Format . 199 Possible Areas of Energy Savings or Reduction of Heat Losses in a Process Heating Equipment . 21Forms1 Example of Data Co
14、llection 42 Suggested List of Information: Worksheet for Data Collection Planning and Records 143 Sample Data Sheet for Collecting Information on Each Type of Heating Equipment to Be Assessed 164 Sample Data Sheet for Collecting Operating Data for Each Type of Heating Equipment to Be Assessed 17ivNo
15、nmandatory AppendicesA Key References . 23B Diagrams Illustrating Sampling Instrumentation Location for Certain Measurements . 24C Process Heating Assessment: Example of a Work Plan 27vFOREWORDThis guidance document provides technical background and application details in support of the understandin
16、g and application of ASME EA-1, Energy Assessment for Process Heating Systems. This document provides background and supporting information to assist in applying the standard. The guidance document covers such topics as rationale for the technical requirements of the assessment standard; technical g
17、uidance, application notes, alternative approaches, tips, techniques, and rules-of-thumb; and example results from fulfilling the requirements of the assessment standard. This guidance document was developed to be used as an application guide on how to utilize ASME EA-1.ASME EA-1 provides a standard
18、ized framework for conducting an assessment of process heating systems. A process heating system is defined as a group (or a set, or combination) of heating equipment used for heating materials used in production of goods in an industrial plant. Assessments performed using the requirements set by AS
19、ME EA-1 involve collecting and analyzing system design, operation, energy use, and performance data and identifying energy perform-ance improvement opportunities for system optimization. These assessments may also include additional information, such as recommendations for improving resource utiliza
20、tion, reducing per unit production cost, reducing life cycle costs, and improving environmental performance of the assessed system(s). ASME EA-1 provides a common definition for what constitutes an assessment for both users and providers of assess-ment services. The objective is to provide clarity f
21、or these types of services that have been variously described as energy assessments, energy audits, energy surveys, and energy studies. In all cases, systems (energy-using logical groups of industrial equipment organized to perform a specific function) are analyzed through various techniques such as
22、 measurement, resulting in the identification, documentation, and prioritization of energy performance improvement opportunities. This guide is part of a portfolio of documents and other efforts designed to improve the energy efficiency of indus-trial facilities. Initially, assessment standards and
23、guidance documents are being developed for compressed air, process heating, pumping, and steam systems. Other related existing and planned efforts to improve the efficiency of industrial facilities include(a) ASME Assessment Standards, which set the requirements for conducting and reporting the resu
24、lts of a com-pressed air, process heating, pumping, and steam assessments(b) a certification program for each ASME assessment standard that recognizes certified practitioners as individu-als who have demonstrated, via a professional qualifying exam, that they have the necessary knowledge and skills
25、to apply the assessment standard properly(c) an energy management standard, A Management System for Energy, ANSI/MSE 2000:2008, which is a stand-ardized approach to managing energy supply, demand, reliability, purchase, storage, use, and disposal and is used to control and reduce an organizations en
26、ergy costs and energy-related environmental impactNOTE: ANSI/MSE 2000:2008 will eventually be superseded by ISO 50001, now under development.(d) an ANSI measurement and verification protocol that includes methodologies for verifying the results of energy efficiency projects(e) a program, Superior En
27、ergy Performance, that will offer an ANSI-accredited certification for energy efficiency through application of ANSI/MSE 2000:2008 and documentation of a specified improvement in energy performance using the ANSI measurement and verification protocolThe complementary documents described above, when
28、used together, will assist organizations seeking to establish and implement company-wide or site-wide energy plans.Publication of this Technical Report that has been registered with ANSI has been approved by ASME. This docu-ment is registered as a Technical Report according to the Procedures for the
29、 Registration of Technical Reports with ANSI. This document is not an American National Standard and the material contained herein is not normative in nature. Comments on the content of this document should be sent to the Managing Director, Technical, Codes and Standards, ASME.viEA INDUSTRIAL SYSTEM
30、 ENERGY ASSESSMENT STANDARDS COMMITTEE(The following is the roster of the Committee at the time of approval of this Guide.)STANDARDS COMMITTEE OFFICERSF. P. Fendt, ChairP. E. Sheaffer, Vice ChairR. L. Crane, SecretarySTANDARDS COMMITTEE PERSONNELJ. A. Almaguer, The Dow Chemical Co.R. D. Bessette, Co
31、uncil of Industrial Boiler OwnersR. L. Crane, The American Society of Mechanical EngineersG. T. Cunningham, Tennessee Tech UniversityT. J. Dunn, Weyerhaeuser Co.F. P. Fendt, The Dow Chemical Co.A. R. Ganji, San Francisco State UniversityJ. C. Ghislain, Ford Motor Co.T. A. Gunderzik, XCEL EnergyS. J.
32、 Korellis, Contributing Member, Electric Power Research InstituteA. T. McKane, Lawrence Berkeley National LaboratoryW. A. Meffert, Georgia Institute of TechnologyJ. L. Nicol, Science Applications International Corp.J. D. Rees, North Carolina State UniversityP. E. Scheihing, U.S. Department of Energy
33、P. E. Sheaffer, Resource Dynamics Corp.V. C. Tutterow, Project Performance Corp. L. Whitehead, Tennessee Valley AuthorityA. L. Wright, Oak Ridge National LaboratoryR. G. Wroblewski, Productive Energy Solutions, LLCA. L. Wright, Chair, Oak Ridge National LaboratoryR. L. Bennett, Vice Chair, Janus Tec
34、hnology Group, lnc.A. C. Thekdi, Vice Chair, E3M, lnc.P. E. Sheaffer, Secretary, Resource Dynamics Corp.A. Atreya, University of MichiganC. K. Belt, Superior Industries International, lnc.R. De Saro, Energy Research Co.G. S. Faagau, I Cubed EnergyS. W. Fruth, TPI Corp.S. Q. Ly, Alternate, Southern C
35、alifornia Gas Co.R. L. Mendelsohn, E. I. DuPont de Nemours and Co., Inc.B. A. Purnode, Owens CorningD. G. Schalles, Bloom Engineering Co.B. Warren, Southern California Gas Co.PROJECT TEAM EA-1 ENERGY ASSESSMENT FOR PROCESS HEATING SYSTEMSviiCORRESPONDENCE WITH THE EA COMMITTEEGeneral. ASME documents
36、 are developed and maintained with the intent to represent the consensus of concerned interests. As such, users of this technical report may interact with the Committee by proposing revisions and attend-ing Committee meetings. Correspondence should be addressed to:Secretary, EA CommitteeThe American
37、 Society of Mechanical EngineersThree Park AvenueNew York, NY 10016-5990http:/go.asme.org/InquiryProposing Revisions. Revisions are made periodically to the technical report to incorporate changes that appear nec-essary or desirable, as demonstrated by the experience gained from the application of t
38、he technical report. Approved revisions will be published periodically.The Committee welcomes proposals for revisions to this technical report. Such proposals should be as specific as possible, citing the paragraph number(s), the proposed wording, and a detailed description of the reasons for the pr
39、oposal, including any pertinent documentation.Attending Committee Meetings. The EA Committee holds meetings or telephone conferences, which are open to the public. Persons wishing to attend any meeting or telephone conference should contact the Secretary of the EA Standards Committee.viiiINTENTIONAL
40、LY LEFT BLANKASME EA-1G2010Guidance for aSMe ea-1, enerGy aSSeSSMent for ProceSS HeatinG SySteMS11 ScoPe and introduction1.1 ScopeThis guidance document provides an application guide on how to utilize ASME EA-1, Energy Assessment for Process Heating Systems. This guidance document provides backgroun
41、d and supporting information to assist in applying the standard. 1.2 LimitationsASME EA-1 does not provide guidance on how to perform a process heating energy assessment, but sets the requirements that need to be performed during the assessment. ASME EA-1 was written in a form suitable for a standar
42、d, with concise text and without examples or explanations. This document was developed to be used in conjunction with the standard in order to give basic guidance on how to fulfill the requirements of the stand-ard. This document is only a guide, does not set any new requirements, and ASME EA-1 can
43、used with or without this document.2 definitionS assessment: activities undertaken to identify energy performance improvements in a process heating sys-tem that consider all components and functions, from energy inputs to the work performed as the result of these inputs. Individual components or sub
44、systems might not be addressed with equal weight, but sys-tem assessments shall be sufficiently comprehensive to identify the major energy efficiency opportunities for improving overall system energy performance. System impact versus individual component characteristics should be discussed.batch fur
45、nace: furnace into which the entire workload is introduced periodically.continuous furnace: furnace into which the workload is introduced continuously or at short time intervals.energy intensity: the ratio of the energy used during a heating operation to the product unit or mass that absorbs the ene
46、rgy. Also called “specific energy.“ energy use baseline: amount of energy use measured during the operating conditions existing at the time of the assess-ment. It should be expressed in terms of energy per unit of production, energy per unit of mass or volume pro-duced or in terms of energy per unit
47、 of time. Examples of the base line units are Btu/lb (kWh/kg), Btu/hr (kW), or Btu/unit of product (widget) (kWh/unit of product). functional requirement: description of what the plant expects the manufacturing system to do using the heat-ing system. The parameters could be expressed in terms such a
48、s production output, quality (insofar as it can be controlled by the heating process), energy consumption (per production unit, if applicable), and emissions. furnace: term generically used in this Standard to describe process heating equipment such as furnaces, melters, ovens, and heaters.heat bala
49、nce: a procedure in which an imaginary control boundary is placed around a process heating system and all energies and mass flows crossing that boundary are determined and summed. maximum installed energy input rate: The maximum amount of energy that can be supplied, usually expressed in such terms as Btu/hr, kW, kCal/hr, and kJ/h. In most cases the maximum installed energy input rating can be obtained from the nameplate of the heating equipment, the operating manual, design drawings, or documents provided by the equipment supplier. In some cases this is known as
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