1、AN AMERICAN NATIONAL STANDARDRules forConstruction ofCranes, Monorails, and Hoists (With Bridge or Trolley or Hoist of the Underhung Type)Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASME NUM-12
2、004(Revision of ASME NUM-12000)Rules forConstruction ofCranes, Monorails,and Hoists (WithBridge or Trolleyor Hoist of theUnderhung Type)Copyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Date of Issua
3、nce: August 31, 2005The next edition of this Standard is scheduled for publication in 2008. Therewill be no addenda or written interpretations of the requirements of thisStandard issued to this edition.ASME is the registered trademark of The American Society of Mechanical Engineers.This code or stan
4、dard was developed under procedures accredited as meeting the criteria forAmerican National Standards. The Standards Committee that approved the code or standardwas balanced to assure that individuals from competent and concerned interests have had anopportunity to participate. The proposed code or
5、standard was made available for public reviewand comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device,or activity.ASME does not ta
6、ke any position with respect to the validity of any patent rights asserted inconnectionwithanyitemsmentionedinthisdocument,anddoesnotundertaketoinsureanyoneutilizingastandardagainstliabilityforinfringementofanyapplicableLettersPatent,norassumesany such liability. Users of a code or standard are expr
7、essly advised that determination of thevalidity of any such patent rights, and the risk of infringement of such rights, is entirely theirown responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not tobe interpreted as government or industry endors
8、ement of this code or standard.ASMEacceptsresponsibilityforonlythoseinterpretationsissuedinaccordancewithgoverningASME procedures and policies which preclude the issuance of interpretations by individualvolunteers.No part of this document may be reproduced in any form,in an electronic retrieval syst
9、em or otherwise,without the prior written permission of the publisher.The American Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2005 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll rights reservedPrinted in U.S.A.Copyright ASME International Provided by IHS un
10、der license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-CONTENTSForeword . viiiStandards Committee Roster ixPreparation of Technical Inquiries to the Nuclear Quality Assurance Committee . xiSummary of Changes xiiSection NUM-G-1000 Introduction . 1NUM-G
11、-1100 General . 1NUM-G-1200 Scope 1NUM-G-1300 Applications 1NUM-G-1400 Responsibility . 1Section NUM-G-2000 Environmental Conditions of Service 2NUM-G-2100 General . 2NUM-G-2200 Radiation . 2NUM-G-2300 Temperature 2NUM-G-2400 Pressure 2NUM-G-2500 Humidity . 2NUM-G-2600 Chemical . 2NUM-G-2700 Wind .
12、3NUM-G-2800 Seismic . 3NUM-G-2900 Drainage 3Section NUM-G-3000 Performance Requirements 4NUM-G-3100 General . 4NUM-G-3200 Service Class . 4NUM-G-3300 Capacity 4NUM-G-3400 Speeds 4NUM-G-3500 Other Considerations 4Section NUM-G-4000 Coatings and Finishes 8NUM-G-4100 Coating Service Levels 8NUM-G-4200
13、Specific Requirements for Coating Service Levels . 8Section NUM-G-5000 Quality Assurance 10NUM-G-5100 Requirements . 10NUM-G-5200 Documentation 10Section NUM-G-6000 Definitions 11NUM-G-6100 Definitions 11Section NUM-G-7000 Referenced Codes and Standards . 16NUM-G-7100 General . 16Section NUM-G-8000
14、Nomenclature . 18NUM-G-8100 General . 18iiiCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Section NUM-I-1000 Introduction . 19NUM-I-1100 General . 19NUM-I-1300 Applications 19Section NUM-I-5000 Ji
15、b Cranes 21NUM-I-5300 Mechanical . 21Section NUM-I-6000 Monorail Systems 22NUM-I-6300 Mechanical . 22Section NUM-I-7000 Overhead Hoists and Under-Running Trolleys 23NUM-I-7700 Under-Running Trolleys . 23NUM-I-7900 Hoist Common Requirements 23Section NUM-I-8000 Common Requirements and Criteria 30NUM-
16、I-8200 Structural . 30NUM-I-8300 Mechanical . 30NUM-I-8400 Electrical . 30NUM-I-8500 Inspection and Testing . 30Section NUM-II-1000 Introduction . 39NUM-II-1100 General . 39NUM-II-1300 Applications 39Section NUM-II-7000 Overhead Hoists and Under-Running Trolleys 40NUM-II-7100 Description . 40Section
17、 NUM-II-8000 Common Requirements and Criteria 41NUM-II-8200 Structural . 41NUM-II-8300 Mechanical . 46NUM-II-8400 Electrical . 46NUM-II-8500 Inspection and Testing . 47Section NUM-III-1000 Introduction . 48NUM-III-1100 General . 48NUM-III-1300 Applications 48Section NUM-III-2000 Underhung Cranes . 4
18、9NUM-III-2100 Description . 49NUM-III-2200 Structural . 49NUM-III-2300 Mechanical . 51NUM-III-2400 Electrical . 52NUM-III-2500 Inspection and Testing . 54Section NUM-III-3000 Top-Running Bridge and Gantry Cranes 55NUM-III-3100 Description . 55NUM-III-3200 Structural . 55NUM-III-3300 Mechanical . 58N
19、UM-III-3400 Electrical . 58NUM-III-3500 Inspection and Testing . 60Section NUM-III-4000 Traveling Wall Cranes 61NUM-III-4100 Description . 61NUM-III-4200 Structural . 61NUM-III-4300 Mechanical . 62NUM-III-4400 Electrical . 62NUM-III-4500 Inspection and Testing . 64ivCopyright ASME International Prov
20、ided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Section NUM-III-5000 Jib Cranes 65NUM-III-5100 Description . 65NUM-III-5200 Structural . 65NUM-III-5300 Mechanical . 66NUM-III-5400 Electrical . 68NUM-III-5500 Inspection and Testing
21、 . 70Section NUM-III-6000 Monorail Systems 71NUM-III-6100 Description . 71NUM-III-6200 Structural . 71NUM-III-6300 Mechanical . 74NUM-III-6400 Electrical . 74NUM-III-6500 Inspection and Testing . 75Section NUM-III-7000 Overhead Hoists and Under-Running Trolleys 77NUM-III-7100 Description . 77NUM-III
22、-7200 Electric Wire-Rope Hoists . 77NUM-III-7300 Hand-Chain Hoists 80NUM-III-7400 Electric-Chain Hoists 80NUM-III-7500 Air-Operated Wire-Rope Hoists 83NUM-III-7600 Air-Operated Chain Hoists . 83NUM-III-7700 Under-Running Trolleys . 85NUM-III-7800 Inspection and Testing . 87NUM-III-7900 Hoist Common
23、Requirements 87Section NUM-III-8000 Common Requirements and Criteria 96NUM-III-8100 Description . 96NUM-III-8200 Structural . 96NUM-III-8300 Mechanical . 113NUM-III-8400 Electrical . 122NUM-III-8500 Inspection and Testing . 134FiguresNUM-I-7930-1 Type IA Dual Hoist Drive Unit With Single Drum . 23NU
24、M-I-7930-2 Type IA Single Hoist Drive Unit With Drum Brake 24NUM-I-7930-3 Type IA Dual Hoist Drive Unit With Dual Drum 25NUM-I-7942-1 Drum Fleet Angle . 26NUM-I-7942-2 Sheave Fleet Angle . 26NUM-I-7942.3-1 Type IA Redundant Reeving With Single Drum 27NUM-I-7942.3-2 Type IA Redundant Reeving With Sin
25、gle Drum 28NUM-I-7942.3-3 Type IA Redundant Reeving With Dual Drum 28NUM-II-8215.3-1 Boundary Conditions for Wheel-to-Rail Interface 43NUM-III-2100-1 Single-Girder Underhung Crane 50NUM-III-2100-2 Double-Girder Underhung Crane With Underhung Trolley . 50NUM-III-2100-3 Double-Girder Underhung Crane W
26、ith Top-Running Trolley . 51NUM-III-2100-4 Single-Girder Underhung Semi-Gantry Crane 52NUM-III-2321-1 Arrangement of Crane Bridge Drives (A-2 Drive) . 53NUM-III-2321-2 Arrangement of Crane Bridge Drives (A-4 Drive) . 54NUM-III-3100-1 Single-Girder Top-Running Crane 56NUM-III-3100-2 Double-Girder Top
27、-Running Crane With Underhung Trolley . 56NUM-III-3100-3 Single-Girder Top-Running Semi-Gantry Crane 57NUM-III-3100-4 Single-Girder Top-Running Gantry Crane . 57NUM-III-3320-1 Arrangement of Crane Bridge Drives (A-1 Drive) . 59NUM-III-3320-2 Arrangement of Crane Bridge Drives (A-2 Drive) . 59vCopyri
28、ght ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUM-III-3320-3 Arrangement of Crane Bridge Drives (A-4 Drive) . 59NUM-III-4100-1A Traveling Wall Crane . 62NUM-III-4100-1B Traveling Wall Crane . 63NUM-III
29、-5100-1 Wall-Mounted Jib Cranes 66NUM-III-5100-2 Free-Standing Pillar Jib Cranes 67NUM-III-5100-3 Mast-Type Jib Cranes . 68NUM-III-5422-1 Slew Drive Motor-Size Selection . 69NUM-III-6100-1 Monorail System 72NUM-III-6100-2 Two-Way Switches 72NUM-III-6100-3 Three-Way Switches . 72NUM-III-6100-4 Cross-
30、Track Switches 72NUM-III-6100-5 Interlocking Mechanisms . 73NUM-III-6100-6 Lift/Drop Sections . 73NUM-III-7100-1 Electric Wire-Rope Hoist 78NUM-III-7100-2 Hand-Chain Hoist . 78NUM-III-7100-3 Electric-Chain Hoist . 78NUM-III-7100-4 Air-Operated Wire-Rope Hoist . 79NUM-III-7100-5 Air-Operated Chain Ho
31、ist 79NUM-III-7100-6 Under-Running Trolley 79NUM-III-7210-1 Electric Wire-Rope Hoist, Suspension Types 81NUM-III-7310-1 Hand-Chain Hoist, Suspension Types . 82NUM-III-7410-1 Electric-Chain Hoist, Suspension Types . 82NUM-III-7510-1 Air-Operated Wire-Rope Hoist, Suspension Types . 84NUM-III-7610-1 Ai
32、r-Operated Chain Hoist, Suspension Types 85NUM-III-7942.3-1 Single and Double Reeving 89NUM-III-8212.2-1 Wheel-Skewing Forces (From CMAA 74) 97NUM-III-8214-1 Runway Alignment Tolerance for Patent Track . 99NUM-III-8214-2 Runway Alignment Tolerance 100NUM-III-8232.3-1 Local Bending of Flanges Due to
33、Wheel Loads 104NUM-III-8234.1-1 Joint Configuration (From CMAA 74) 112NUM-III-8344.1-1 Bridge Span (From CMAA 74) 118NUM-III-8425.1-1 Arrangement of Pendant Push-Button Controllers 129NUM-III-8425.2-1 Arrangement of Cab Master-Switch Controllers . 131NUM-III-8425.3-1 Arrangement of Radio-Transmitter
34、 Lever-Switch Controllers 132NUM-III-8427.2-1 Various Styles of Conductor System Types . 133TablesNUM-G-3210-1 Service Classes for Cranes and Monorails 5NUM-G-3220-1 Service Classes for Electrically Operated Hoists . 6NUM-G-3230-1 Service Classes for Air Wire-Rope and Air Chain Hoists 7NUM-I-1100-1
35、Major Design Differences Between Type IA and IB 20NUM-I-8210 Reference Properties of Acceptable Materials forStructural Components . 31NUM-I-8521-1A Required Inspections or Tests (Type IA) . 33NUM-I-8521-1B Required Inspections or Tests (Type IB) 35NUM-II-8215.3-1 Boundary Conditions for Wheel-to-Ra
36、il Interface 44NUM-III-7942.1-1 Minimum Pitch Diameter of Running Sheaves 88NUM-III-7942.2-1 Minimum Pitch Diameter of Drums 88NUM-III-7944.1-1 Bearing Life Expectancy . 90NUM-III-7945-1 Hoist Service Factor, Cd. 90NUM-III-7945-2 Hoist Service Factor, Sf. 91NUM-III-7952-1 Standard Rated Motor Voltag
37、es 93viCopyright ASME International Provided by IHS under license with ASMENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUM-III-8212.1-1 Dead Load Factor, DLF . 96NUM-III-8213-1 Load Designations . 98NUM-III-8231.1-1 Allowable Stresses (Members Not Controlled by
38、 Buckling) 101NUM-III-8231.2-1 Modifying Coefficient, N 101NUM-III-8231.5-1 Bolt Allowable Stresses . 102NUM-III-8232.4-1 Bolt Shear and Tension Factor, R 106NUM-III-8234.1-1 Allowable Stress Ranges . 107NUM-III-8234.1-2 Fatigue Stress Provisions Tension (T) or Reversal(REV) Stresses . 108NUM-III-83
39、41.2-1 Machinery Service Factor, Cd115NUM-III-8341.2-2 Crane Service Factor, Sf. 115NUM-III-8342-1 AFBMA L-10 Bearing Life 115NUM-III-8343.5-1 Crane Class Factor, Kc117NUM-III-8343.5-2 Surface Condition Factor, Ksc117NUM-III-8344.1-1 Bridge Load Factor, Kbw. 119NUM-III-8344.1-2 Speed Factor, Cs119NU
40、M-III-8344.1-3 Wheel Service Factor, Sm, and Minimum Load Service Factor, Kwl119NUM-III-8344.1-4 Bridge Wheel Loadings, lb; P; KDW . 120NUM-III-8344.2-1 Maximum Wheel Loads/I-Beams and Wide Flange Beams . 121NUM-III-8421.4-1 AC Contactor Ratings for AC-Wound Rotor Motors 123NUM-III-8421.4-2 AC Conta
41、ctor Ratings for AC Squirrel-Cage Motors (MaximumIntermittent Horsepower Rating) . 123NUM-III-8421.4-3 DC Contactor Ratings for DC Motors (230 to 250 Volts DC) . 123NUM-III-8421.4-4 AC Contactor Ratings for Mainline Service . 124NUM-III-8421.4-5 DC Contactor Ratings for Mainline Service (230 to 250
42、Volts DC) 124NUM-III-8421.5-1 NEMA Resistor Classification 124NUM-III-8422.2-1 Standard Rated Motor Voltages 125NUM-III-8422.4-1 Standard Values for Friction Factor, f 126NUM-III-8422.4-2 Standard Maximum Acceleration Rate to Prevent Wheel Skidding 126NUM-III-8422.4-3 Standard Bridge Motion Accelera
43、tion Rates . 126NUM-III-8422.4-4 Mechanical Efficiency, E,ofDrive Machinery 127NUM-III-8422.4-5 Standard Values of Accelerating Torque Factor, Kt128Mandatory AppendixIV SI Conversion Factors 139Nonmandatory AppendicesA 141B 150viiCopyright ASME International Provided by IHS under license with ASMENo
44、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-FOREWORDThe Committee on Cranes for Nuclear Power Plants was first established in 1976. In1980, the scope of the Committee was revised, and its name was changed to the Committeeon Cranes for Nuclear Facilities. In 1983,
45、 the Nuclear Underhung and Monorail (NUM)Subcommittee was established to develop a standard to cover the design, fabrication,installation, and testing of underhung and monorail equipment used in nuclear facilities.The NUM-1 Standard is the result of the Subcommittees work.The first edition of ASME N
46、UM-1 was approved by the American National StandardsInstitute on October 28, 1996. The second edition of ASME NUM-1 was approved by theAmerican National Standards Institute on May 3, 2000.This Standard, or portions thereof, can be applied to cranes, monorails, and hoists atfacilities other than nucl
47、ear, where enhanced equipment safety may be required, and canbe provided by means of either single failure-proof features, enhanced safety features, ora seismic design.This Standard is split into four major sections: NUM-G, General Specifications, applicableto all equipment; NUM-I, Type I equipment
48、(i.e., equipment that is used to handle criticalloads and is required to withstand a seismic event; NUM-II, Type II equipment (i.e.,equipment that is not used to handle critical loads and is required to withstand a seismicevent); and NUM-III, Type III equipment (i.e., equipment that is not used to h
49、andle criticalloads and is not required to withstand a seismic event). A detailed Contents precedes eachmajor section.Suggestions for the improvement of this Standard are welcome. They should be addressedto the Secretary, ASME Committee on Cranes for Nuclear Facilities, The American Societyof Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990.Th
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