ASME RTP-1-2007 Reinforced Thermoset Plastic Corrosion Resistant Equipment (RTP-1 - 2007)《增强热固性塑料耐腐蚀设备》.pdf

1、AN AMERICAN NATIONAL STANDARDReinforcedThermoset Plastic Corrosion-Resistant EquipmentASME RTP-12007(Revision of ASME RTP-12005)Copyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASME RTP-12007(Revis

2、ion of ASME RTP-12005)ReinforcedThermoset PlasticCorrosion-ResistantEquipmentAN AMERICAN NATIONAL STANDARDThree Park Avenue New York, NY 10016Copyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-Date o

3、f Issuance: April 9, 2008The next edition of this Standard is scheduled for publication in 2009. There will be no addendaissued to this edition.ASME issues written replies to inquiries concerning interpretations of technical aspects of thisStandard. Periodically, certain actions of the ASME RTP Comm

4、ittee may be published as Cases.Cases and interpretations are published on the ASME Web site under the Committee Pages athttp:/cstools.asme.org as they are issued.ASME is the registered trademark of The American Society of Mechanical Engineers.This code or standard was developed under procedures acc

5、redited as meeting the criteria for American NationalStandards. The Standards Committee that approved the code or standard was balanced to assure that individuals fromcompetent and concerned interests have had an opportunity to participate. The proposed code or standard was madeavailable for public

6、review and comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.ASME does not take any position with respect to the v

7、alidity of any patent rights asserted in connection with anyitems mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability forinfringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expresslyadvi

8、sed that determination of the validity of any such patent rights, and the risk of infringement of such rights, isentirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted asgovernment or industry endorsement of

9、this code or standard.ASME accepts responsibility for only those interpretations of this document issued in accordance with the establishedASME procedures and policies, which precludes the issuance of interpretations by individuals.No part of this document may be reproduced in any form,in an electro

10、nic retrieval system or otherwise,without the prior written permission of the publisher,except as otherwise noted on forms contained in this document.The American Society of Mechanical EngineersThree Park Avenue, New York, NY 10016-5990Copyright 2008 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll

11、 Rights ReservedPrinted in U.S.A.Copyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-CONTENTSForeword xStatements of Policy . xiCommittee Roster . xiiSummary of Changes xivIntroduction 1Part 1 General

12、 Requirements . 21-100 Introduction 21-200 Users Basic Requirements Specification . 21-300 Fabricators Design Report 81-400 Inspection 81-500 Fabricators Quality Control Program . 9Part 2 Materials 142-100 Scope 142-200 Laminate Compositions 142-300 Materials . 14Subpart 2A Requirements for Represen

13、tative Flat Laminates . 152A-100 Introduction 152A-200 Laminate Requirements 152A-300 Requirements for Physical and Mechanical Properties . 152A-400 Test Methods . 182A-500 Records 182A-600 Additional Standard Laminate Compositions for Subpart 2A 18Subpart 2B Requirements for Laminates Developed Usi

14、ng the Lamination AnalysisMethod 192B-100 Laminate Composition . 192B-200 Requirements for Physical and Mechanical Properties . 192B-300 Test Methods . 192B-400 Records 19Subpart 2C Permissible Tolerances for Laminate Thickness Variation 192C-100 Tolerance for Average Spot Thickness . 202C-200 Toler

15、ance for Average Thickness of a Major Part 202C-300 Exceptions . 20Part 3 Design 213-100 Scope 213-200 General 213-300 Definitions . 21Subpart 3A Design by Rules 223A-100 Loadings . 223A-200 Design for Total Internal Pressure . 233A-300 Design for External Pressure 263A-400 Seismic, Wind, and Snow L

16、oadings . 293A-500 Large Diameter RTP Equipment Body Flanges 293A-600 Vessels Supported by Shell Attachments 293A-700 Reinforcement of Circular Openings 303A-800 Secondary Bond Shear Stress . 30Subpart 3B Design by Stress Analysis 303B-100 Introduction 303B-200 Design Acceptability . 31iiiCopyright

17、ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-3B-300 Loading 323B-400 Design . 323B-500 Stress Criteria 323B-600 External Pressure . 333B-700 Attachments . 33Part 4 Fabrication 344-100 Scope 344-200 Large

18、 Diameter Body Flanges . 344-300 Shell Joints . 344-400 Flanged Nozzles . 354-500 Manways 354-600 Reinforcement of Cutouts . 354-700 Tolerances . 354-800 Balsa Wood Cored Plates . 36Part 5 Overpressure Protection 535-100 Basis for Design 535-200 Protection Against Overpressure 535-300 Type of Overpr

19、essure Protection 535-400 Location of Overpressure Protection Devices 535-500 Installation Practices . 535-600 Overpressure Device Set Pressure . 535-700 Relief Device Sizing 535-800 Discharge Lines From Pressure Relief Devices . 535-900 Responsibility for Design and Selection . 54Part 6 Inspection

20、and Tests . 556-100 Scope 556-200 Inspector . 556-300 Inspection and Responsibility . 556-400 Conditions for Inspection . 556-500 Equipment Design . 566-600 Materials . 566-700 Fabrication . 566-800 Fabricators Quality Assurance Program 566-900 Final Inspection 56Part 7 Shop Qualification . 657-100

21、Scope 657-200 General 657-300 Fabricators Facilities and Equipment . 657-400 Personnel 657-500 Quality Control Program, Document Handling, and Record System 657-600 Demonstration of Capability 657-700 Minimum Test Values From Demonstration Laminates 677-800 Demonstration Vessel 687-900 Identifying D

22、emonstration Laminates . 687-1000 Laboratory Test and Test Report Requirements for DemonstrationLaminates . 69ivCopyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-Part 8 Certification . 718-100 Scope

23、 718-200 General 718-300 Certification for ASME RTP-1 Fabricators . 718-400 ASME RTP-1 Certificate of Authorization for Vessel Fabricators . 72Figures1-1 Official ASME RTP-1 Symbol . 133-1 Toriconical Head Dimensions . 254-1 Torispherical Heads 374-2 Flat-Bottom Tank Knuckle Detail 384-3 Joint Arran

24、gement 404-4 Flush Nozzle Installation . 414-5 Penetrating Nozzle Installation . 424-6 Bottom Drain Detail 444-7 Stiffener Detail . 454-8 Support Skirt Attachment Detail 464-9 Fabrication Tolerances 474-10 Nozzle Flange Dimensions for Class 150 Bolting 484-11 Flanged Nozzle Lay-Up Method 494-12 Nozz

25、le Installation and Cutout Reinforcement Location Alternate . 504-13 Nozzle Gussets . 514-14 Flange Tolerances 524-15 Flat Cored Bottom Knuckle Detail 527-1 Dimensions for Tensile Test Specimen . 69Tables1-1 Users Basic Requirements Specification (UBRS) . 41-2 Fabricators Data Report 101-3 Fabricato

26、rs Partial Data Report . 122A-1 Standard Laminate Composition Type I . 162A-2 Standard Laminate Composition Type II 172A-3 Minimum Values of Flat Laminates . 184-1 Flange Flatness Tolerance . 344-2 Typical Dimensions of Manways 364-3 Shear Bond Length . 436-1 RTP Visual Inspection Acceptance Criteri

27、a 607-1 Required Resins and Acceptable Fabrication Processes for DemonstrationLaminates . 667-2 Dimensional Requirements for Hand Lay-Up and Spray-Up DemonstrationLaminates . 677-3 Reinforcement Requirements for Hand Lay-Up and Spray-UpDemonstration Laminates 68Mandatory AppendicesM-1 Reinforcement

28、Materials Receiving Procedures 73M-2 Matrix Materials Receiving Procedures 82M-3 Calculation of Physical and Mechanical Properties Using LaminationAnalysis Method . 91M-4 Quality Control Program . 113M-5 Qualification of Laminators and Secondary Bonders . 115M-6 Demonstration Vessel 121M-7 Repair Pr

29、ocedures 129M-8 Acoustic Emission Examination . 134M-9 Glossary . 136M-10 Reference Documents . 140M-11 Submittal of Technical Inquiries to the Reinforced Thermoset PlasticCorrosion Resistant Equipment Committee . 142vCopyright ASME International Provided by IHS under license with ASME Not for Resal

30、eNo reproduction or networking permitted without license from IHS-,-,-M-12 Dual Laminate Vessels . 144M-13 Balsa Wood Receiving and Inspection Procedures . 183FiguresM3-1 Glass Fiber Volume Percent Versus Tensile Modulus . 93M3-2 Glass Fiber Volume Percent Versus Shear Modulus 94M3-3 Oriented Glass

31、Fiber at 30 Vol. % Versus Tensile Modulus . 95M3-4 Oriented Glass Fiber at 30 Vol. % Versus In-Plane Shear Modulus . 96M3-5 Oriented Glass Fiber at 40 Vol. % Versus Tensile Modulus . 97M3-6 Oriented Glass Fiber at 40 Vol. % Versus In-Plane Shear Modulus . 98M3-7 Oriented Glass Fiber at 50 Vol. % Ver

32、sus Tensile Modulus . 99M3-8 Oriented Glass Fiber at 50 Vol. % Versus In-Plane Shear Modulus . 100M3-9 Oriented Glass Fiber at 60 Vol. % Versus Tensile Modulus . 101M3-10 Oriented Glass Fiber at 60 Vol. % Versus In-Plane Shear Modulus . 102M3-11 Oriented Glass Fiber at 70 Vol. % Versus Tensile Modul

33、us . 103M3-12 Oriented Glass Fiber at 70 Vol. % Versus In-Plane Shear Modulus . 104M3-13 Poissons Ratios 10 to 70 Vol. % 105M3-14 Moment Resultants . 107M3-15 In-Plane Force Resultants . 107M3-16 Geometry of an n-Layered Laminate 108M3-17 Coordinate Systems 109M5-1 Pipe Test Piece . 118M5-2 Secondar

34、y Bond Test Assembly . 119M5-3 Secondary Bond Test Specimen . 120M6-1 ASME RTP-1 Demonstration Vessel . 126M6-2 Post-Test Sectioning of Vessel for Final Inspection and Display 127M6-3 Witness of Hydrotest of ASME RTP-1 Demonstration Vessel . 128M12C-1 Support Ledges Showing Recommended Weld Location

35、s Away FromThermoformed Bends 158M12D-1 Maximum Offset Allowed for Joints Between Sheets With DifferentThicknesses 160M12D-2 Visual Features of Hot Gas Welds . 162M12D-3 Illustrations of Flow Lines 162M12D-4 Heat Affected Zone Patterns 163M12D-5 Butt Fusion Welds Showing Melt Flow Lines 164M12D-6 No

36、zzle Construction for Penetrating Nozzle . 165M12D-7 Nozzle and Manway Constructions . 166M12D-8 Bottom Nozzle Constructions . 167M12G-1 Dual Laminate Demonstration Vessel . 172M12G-2 Post-Test Sectioning of Dual Laminate Demonstration Vessel for FinalInspection and Display . 177TablesM1A-1 Veil and

37、 Mat Reinforcement Log Sheet 74M1B-1 Roving Reinforcement Log Sheet 76M1C-1 Fabric Reinforcement Log Sheet . 78M1D-1 Milled Fiber Reinforcement Log Sheet . 81M2C-1 Recommended Numerical Standards for Comparator Viscosity Tubes 84M2F-1 Resin Log Sheet 87M2F-2 Curing Agents Log Sheet . 88M2G-1 Common

38、Additives Log Sheet 90M3-1 Glass Volume Fraction and Density . 106M3-2 Layer Properties 106M3-3 Products of Layer Properties 106M3-4 Summary Table of Laminate Properties . 107M5-1 Laminator Qualification Report . 116M5-2 Secondary Bonder Qualification Report . 117M6-1 Users Basic Requirements Specif

39、ication (UBRS) . 122viCopyright ASME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-M8-1 Acceptance Criteria 135M12B-1 ASTM Specifications for Thermoplastic Materials . 145M12B-2 Typical Thermoplastic Propertie

40、s . 146M12B-3 Thermoplastic Sheet or Roll Receiving Log 148M12B-4 Thermoplastic Sheet Visual Inspection Acceptance Criteria 149M12B-5 Welding Material Receiving Log 151M12B-6 Bonding Resin Receiving Log . 152M12B-7 Conductive Material Receiving Log . 154M12B-8 Thermoplastic Shape Receiving Log 156M1

41、2D-1 Visual Weld Defects 161M12E-1 Lining Visual Inspection Acceptance Criteria 170M12G-1 Users Basic Requirements Specification (UBRS) . 173M12H-1 Welder Qualification Report 179M12H-2 Weld Strength Requirements 181M13-1 Balsa Wood Core Inspection Sheet 184Nonmandatory AppendicesNM-1 Design Example

42、s . 185NM-2 Design of Integral Body Flanges 204NM-3 Seismic, Wind, and Snow Loadings . 220NM-4 Hold-Down Lug Design 227NM-5 Ring Support of Vessels 237NM-6 Example of a Fabricators Quality Control Program 250NM-7 Acceptance Inspection by Users Inspector 264NM-8 Handling and Shipping 271NM-9 Installa

43、tion of RTP Vessels 273NM-10 Requirements and Responsibilities of User (or Users Agent), Fabricator,Inspector, and Certified Individual 276NM-11 Design for 250 lb Concentrated Load on a Torispherical Head . 280NM-12 FRP Flange Design . 282NM-13 Stress Analysis Methods 286NM-14 ISO 9001 Quality Contr

44、ol System . 306NM-15 Flat Cored Plate Design 312NM-16 External Pressure Design Example for Cylindrical Shells . 315FiguresNM1-1 Toriconical Head . 186NM1-2 Stress Intensity in a Toriconical Head . 188NM1-3 Horizontal Tank 190NM1-4 Pressure Distribution . 191NM1-5 Saddle Reaction 192NM1-6 Stress Alon

45、g Top Meridian, Initial Try 193NM1-7 Stress Along 45 deg Meridian, Initial Try 194NM1-8 Stress Along 90 deg Meridian, Initial Try 195NM1-9 Stress Along 135 deg Meridian, Initial Try 196NM1-10 Stress Along Bottom Meridian, Initial Try . 197NM1-11 Stress Along Top Meridian, Final Try . 199NM1-12 Stres

46、s Along 45 deg Meridian, Final Try 200NM1-13 Stress Along 90 deg Meridian, Final Try 201NM1-14 Stress Along 135 deg Meridian, Final Try . 202NM1-15 Stress Along Bottom Meridian, Final Try 203NM2-1 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets 208NM2-2 Values of F (Integral Flange

47、Factors) 209NM2-3 Values of f (Hub Stress Correction Factors) 210NM2-4 Values of T, U, Y, and Z (Terms Involving K) 211NM2-5 Values of V (Integral Flange Factors) 213NM2-6 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets(Example Calculation 72 in. Flange at 30 psi) 214viiCopyright AS

48、ME International Provided by IHS under license with ASME Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-NM4-1 Wound-On Hold-Down Lug 228NM4-2A Secondary Bonded Hold-Down Lug, Type A 229NM4-2B Secondary Bonded Hold-Down Lug, Type B 230NM4-3 Moment Coefficient, ML23

49、1NM4-4 Uplift Coefficient, PG. 231NM4-5 Recommended Hold-Down Clip 233NM5-1 Lugs on Band 238NM5-2 Moment Coefficient, ML239NM5-3 Split-Ring Flange . 240NM5-4 Ring Support of Vessels 241NM5-5 Geometric Quantities . 243NM5-6 Ring Design Chart for Three Lugs 244NM5-7 Ring Design Chart for Four Lugs . 245NM5-8 Ring Design Chart for Eight Lugs