ASME RTP-1-2015 Reinforced Thermoset Plastic Corrosion-Resistant Equipment (RTP-1 - 2015)《增强热固塑料耐腐蚀设备》.pdf

1、ReinforcedThermoset Plastic Corrosion-Resistant EquipmentAN AMERICAN NATIONAL STANDARDASME RTP-12015(Revision of ASME RTP-12013)ASME RTP-12015(Revision of ASME RTP-12013)ReinforcedThermoset PlasticCorrosion-ResistantEquipmentAN AMERICAN NATIONAL STANDARDTwo Park Avenue New York, NY 10016 USADate of

2、Issuance: December 29, 2015The next edition of this Standard is scheduled for publication in 2017. This Standard will becomeeffective 6 months after the Date of Issuance.ASME issues written replies to inquiries concerning interpretations of technical aspects ofthis Standard. Periodically certain act

3、ions of the ASME RTP Committee may be published as Cases.Cases and interpretations are published on the ASME Web site under the Committee Pages athttp:/cstools.asme.org/ as they are issued.Errata to codes and standards may be posted on the ASME Web site under the Committee Pages toprovide correction

4、s to incorrectly published items, or to correct typographical or grammatical errorsin codes and standards. Such errata shall be used on the date posted.The Committee Pages can be found at http:/cstools.asme.org/. There is an option available toautomatically receive an e-mail notification when errata

5、 are posted to a particular code or standard.This option can be found on the appropriate Committee Page after selecting “Errata” in the “PublicationInformation” section.ASME is the registered trademark of The American Society of Mechanical Engineers.This code or standard was developed under procedur

6、es accredited as meeting the criteria for American NationalStandards. The Standards Committee that approved the code or standard was balanced to assure that individuals fromcompetent and concerned interests have had an opportunity to participate. The proposed code or standard was madeavailable for p

7、ublic review and comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.ASME does not take any position with respect to

8、 the validity of any patent rights asserted in connection with anyitems mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability forinfringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are express

9、lyadvised that determination of the validity of any such patent rights, and the risk of infringement of such rights, isentirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted asgovernment or industry endorseme

10、nt of this code or standard.ASME accepts responsibility for only those interpretations of this document issued in accordance with the establishedASME procedures and policies, which precludes the issuance of interpretations by individuals.No part of this document may be reproduced in any form,in an e

11、lectronic retrieval system or otherwise,without the prior written permission of the publisher.The American Society of Mechanical EngineersTwo Park Avenue, New York, NY 10016-5990Copyright 2015 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll rights reservedPrinted in U.S.A.CONTENTSForeword xStateme

12、nt of Policy on the Use of Certification Marks and Code Authorizationin Advertising . xiStatement of Policy on the Use of ASME Marking to Identify Manufactured Items . xiCommittee Roster . xiiIntroduction . xivSummary of Changes xvPart 1 General Requirements . 11-100 Introduction 11-200 Users Basic

13、Requirements Specification . 21-300 Fabricators Design Report 71-400 Inspection 71-500 Fabricators Quality Control Program . 8Part 2 Materials 132-100 Scope 132-200 Laminate Compositions 132-300 Materials . 13Subpart 2A Requirements for Representative Flat Laminates . 142A-100 Introduction 142A-200

14、Laminate Requirements 142A-300 Requirements for Physical and Mechanical Properties . 172A-400 Test Methods . 172A-500 Records 182A-600 Additional Standard Laminate Compositions for Subpart 2A 18Subpart 2B Requirements for Laminates Developed Using the Lamination AnalysisMethod (Type X) . 182B-100 La

15、minate Composition . 182B-200 Requirements for Physical and Mechanical Properties . 192B-300 Test Methods . 192B-400 Records 19Subpart 2C Permissible Tolerances for Laminate Thickness Variation 192C-100 Tolerance for Average Spot Thickness . 192C-200 Tolerance for Average Thickness of a Major Part 1

16、92C-300 Exceptions and Adjustments 19Part 3 Design 203-100 Scope 203-200 General 203-300 Definitions . 20Subpart 3A Design by Rules 213A-100 Loadings . 213A-200 Design for Total Internal Pressure . 223A-300 Design for External Pressure 263A-400 Seismic, Wind, and Snow Loadings . 283A-500 Large Diame

17、ter RTP Equipment Body Flanges 293A-600 Vessels Supported by Shell Attachments 293A-700 Reinforcement of Circular Openings 293A-800 Secondary Bond Shear Stress . 30iiiSubpart 3B Design by Stress Analysis 303B-100 Introduction 303B-200 Design Acceptability . 303B-300 Loading 313B-400 Design . 323B-50

18、0 Stress Criteria 323B-600 External Pressure . 323B-700 Attachments . 32Part 4 Fabrication 334-100 Scope 334-200 Large Diameter Body Flanges . 334-300 Shell Joints . 334-400 Flanged Nozzles . 344-500 Manways 354-600 Reinforcement of Cutouts . 354-700 Tolerances . 354-800 Balsa Wood Cored Plates . 35

19、Part 5 Overpressure Protection 525-100 Basis for Design 525-200 Protection Against Overpressure 525-300 Type of Overpressure Protection 525-400 Location of Overpressure Protection Devices 525-500 Installation Practices . 525-600 Overpressure Device Set Pressure . 525-700 Relief Device Sizing 525-800

20、 Discharge Lines From Pressure Relief Devices . 525-900 Responsibility for Design and Selection . 53Part 6 Inspection and Tests . 546-100 Scope 546-200 Inspector . 546-300 Inspection and Responsibility . 546-400 Conditions for Inspection . 546-500 Equipment Design . 556-600 Materials . 556-700 Fabri

21、cation . 556-800 Fabricators Quality Assurance Program 556-900 Final Inspection 55Part 7 Shop Qualification . 647-100 Scope 647-200 General 647-300 Fabricators Facilities and Equipment . 647-400 Personnel 647-500 Quality Control Program, Document Handling, and Record System 647-600 Demonstration of

22、Capability (Demonstration Laminates) 647-700 Minimum Test Values From Demonstration Laminates 677-800 Demonstration Vessel 677-900 Identifying Demonstration Laminates . 687-1000 Laboratory Test and Test Report Requirements for DemonstrationLaminates . 68ivPart 8 Certification . 708-100 Scope 708-200

23、 General 708-300 Certification of ASME RTP-1 Fabricators 708-400 ASME RTP-1 Certificate of Authorization for Vessel Fabricators . 70Figures1-1 Official ASME Certification Mark With RTP Designator . 123-1 Toriconical Head Dimensions . 244-1 Torispherical Heads 364-2 Flat-Bottom Tank Knuckle Detail 37

24、4-3 Joint Arrangement 394-4 Flush Nozzle Installation . 404-5 Penetrating Nozzle Installation . 414-6 Bottom Drain Detail 434-7 Stiffener Details for Half-Round, Trapezoidal, and Filament Wound BandConfigurations . 444-8 Support Skirt Attachment Detail 454-9 Fabrication Tolerances 464-10 Nozzle Flan

25、ge Dimensions for Class 150 Bolting 474-11 Flanged Nozzle Lay-Up Method 484-12 Nozzle Installation and Cutout Reinforcement Location Alternate . 494-13 Nozzle Gussets . 504-14 Flange Tolerances 514-15 Flat Cored Bottom Knuckle Detail 517-1 Dimensions for Tensile Test Specimen . 69Tables1-1 Users Bas

26、ic Requirements Specification (UBRS) . 31-2 Fabricators Data Report 91-3 Fabricators Partial Data Report . 112A-1 Standard Laminate Composition Type I . 152A-2 Standard Laminate Composition Type II 162A-3 Minimum Values of Flat Laminates . 174-1 Flange Flatness Tolerance . 354-2 Typical Dimensions o

27、f Manways 424-3 Shear Bond Length . 426-1 RTP Visual Inspection Acceptance Criteria 597-1 Required Resins and Acceptable Fabrication Processes for DemonstrationLaminates . 657-2 Dimensional Requirements for Hand Lay-Up and Spray-Up DemonstrationLaminates . 667-3 Reinforcement Requirements for Hand L

28、ay-Up and Spray-UpDemonstration Laminates 66Mandatory AppendicesM-1 Reinforcement Materials Receiving Procedures 73M-2 Matrix Materials Receiving Procedures 82M-3 Calculations Using the Classical Lamination Theory (CLT) AnalysisMethod 89M-4 Quality Control Program . 112M-5 Qualification of Laminator

29、s and Secondary Bonders . 114M-6 Demonstration Vessel 121M-7 Repair Procedures 129M-8 Acoustic Emission Examination . 134M-9 Glossary . 136M-10 Reference Documents . 140vM-11 Submittal of Technical Inquiries to the Reinforced Thermoset PlasticCorrosion-Resistant Equipment Committee . 143M-12 Dual La

30、minate Vessels . 145M-13 Balsa Wood Receiving and Inspection Procedures . 184FiguresM3-1 Moment Resultants . 91M3-2 Force Resultants 91M3-3 Geometry and Notation for an n-Layered Laminate . 91M3-4 Coordinate Systems 92M5-1 Pipe Test Piece . 117M5-2 Secondary Bond Test Assembly . 118M5-3 Secondary Bo

31、nd Test Specimen . 119M6-1 ASME RTP-1 Demonstration Vessel . 122M6-2 Post-Test Sectioning of Vessel for Final Inspection and Display 123M6-3 Witness of Hydrotest of ASME RTP-1 Demonstration Vessel (AttachmentNo. 3) . 124M12C-1 Support Ledges Showing Recommended Weld Locations Away FromThermoformed B

32、ends 159M12D-1 Maximum Offset Allowed for Joints Between Sheets With DifferentThicknesses 161M12D-2 Visual Features of Hot Gas Welds . 163M12D-3 Illustrations of Flow Lines 163M12D-4 Heat-Affected Zone Patterns 164M12D-5 Butt Fusion Welds Showing Melt Flow Lines 164M12D-6 Nozzle Construction for Pen

33、etrating Nozzle . 166M12D-7 Nozzle and Manway Constructions . 167M12D-8 Bottom Nozzle Constructions . 168M12G-1 Dual Laminate Demonstration Vessel . 173M12G-2 Post-Test Sectioning of Dual Laminate Demonstration Vessel for FinalInspection and Display . 178TablesM1A-1 Veil and Mat Reinforcement Log Sh

34、eet 74M1B-1 Roving Reinforcement Log Sheet 76M1C-1 Fabric Reinforcement Log Sheet . 78M1D-1 Milled Fiber Reinforcement Log Sheet . 81M2E-1 Resin Log Sheet 83M2E-2 Curing Agents Log Sheet . 84M2F-1 Common Additives Log Sheet 88M3-1 Properties for Materials in the Design Example . 106M3-2 Lamina Input

35、 for CLT Calculations . 107M3-3 Stresses, Strains, and Strength Ratios 109M3-4 Woven Roving Layer Modeled as a Balanced and Symmetric Three-PlyLaminate 110M5-1 Laminator Qualification Report . 115M5-2 Secondary Bonder Qualification Report . 116M6-1 Users Basic Requirements Specification (UBRS) . 125

36、M8-1 Acceptance Criteria 134M12B-1 ASTM Specifications for Thermoplastic Materials . 146M12B-2 Typical Thermoplastic Properties . 147M12B-3 Thermoplastic Sheet or Roll Receiving Log 149M12B-4 Thermoplastic Sheet Visual Inspection Acceptance Criteria 150M12B-5 Welding Material Receiving Log 152M12B-6

37、 Bonding Resin Receiving Log . 153M12B-7 Conductive Material Receiving Log . 155M12B-8 Thermoplastic Shape Receiving Log 157M12D-1 Visual Weld Defects 162viM12E-1 Lining Visual Inspection Acceptance Criteria 171M12G-1 Users Basic Requirements Specification (UBRS) . 174M12H-1 Welder Qualification Rep

38、ort 180M12H-2 Weld Strength Requirements 182M13-1 Balsa Wood Core Inspection Sheet 185Nonmandatory AppendicesNM-1 Design Examples . 186NM-2 Design of Integral Body Flanges 205NM-3 Seismic, Wind, and Snow Loadings . 221NM-4 Hold-Down Lug Design 228NM-5 Ring Support of Vessels 238NM-6 Example of a Fab

39、ricators Quality Control Program 252NM-7 Acceptance Inspection by Users Inspector 266NM-8 Handling and Shipping 273NM-9 Installation of RTP Vessels 275NM-10 Requirements and Responsibilities of User (or Users Agent), Fabricator,Inspector, and Certified Individual 278NM-11 Design for 250-lb Concentra

40、ted Load on a Torispherical Head . 282NM-12 FRP Flange Design . 284NM-13 Stress Analysis Methods 288NM-14 ISO 9001 Quality Control System . 309NM-15 Flat Cored Plate Design 315NM-16 External Pressure Design Example for Cylindrical Shells . 318NM-17 Stiffener Design Calculations . 321FiguresNM1-1 Tor

41、iconical Head . 187NM1-2 Stress Intensity in a Toriconical Head . 189NM1-3 Horizontal Tank 191NM1-4 Pressure Distribution . 192NM1-5 Saddle Reaction 193NM1-6 Stress Along Top Meridian, Initial Try 194NM1-7 Stress Along 45-deg Meridian, Initial Try 195NM1-8 Stress Along 90-deg Meridian, Initial Try 1

42、97NM1-9 Stress Along 135-deg Meridian, Initial Try . 198NM1-10 Stress Along Bottom Meridian, Initial Try . 199NM1-11 Stress Along Top Meridian, Final Try . 200NM1-12 Stress Along 45-deg Meridian, Final Try 201NM1-13 Stress Along 90-deg Meridian, Final Try 202NM1-14 Stress Along 135-deg Meridian, Fin

43、al Try . 203NM1-15 Stress Along Bottom Meridian, Final Try 204NM2-1 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets 209NM2-2 Values of F (Integral Flange Factors) 210NM2-3 Values of f (Hub Stress Correction Factors) 211NM2-4 Values of T, U, Y, and Z (Terms Involving K) 212NM2-5 Valu

44、es of V (Integral Flange Factors) 214NM2-6 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets(Example Calculation 72-in. Flange at 30 psi) 215NM4-1 Wound-On Hold-Down Lug 229NM4-2A Secondary Bonded Hold-Down Lug, Type A 230NM4-2B Secondary Bonded Hold-Down Lug, Type B 231NM4-3 Moment C

45、oefficient, ML232NM4-4 Uplift Coefficient, PG. 232NM4-5 Recommended Hold-Down Clip 234NM5-1 Lugs on Band 239NM5-2 Moment Coefficient, ML240NM5-3 Split-Ring Flange . 241viiNM5-4 Ring Support of Vessels 243NM5-5 Geometric Quantities . 244NM5-6 Ring Design Chart for Three Lugs 246NM5-7 Ring Design Char

46、t for Four Lugs . 247NM5-8 Ring Design Chart for Eight Lugs . 248NM5-9 Example Cross Section . 250NM5-10 Lug 251NM6-1 Organization Chart . 254NM7-1 Recommended Fabrication Tolerances . 267NM8-1 Lifting Vessel With Spreader Bar 273NM8-2 Strongback for Lifting 273NM8-3 Use of Strongbacks . 274NM9-1 Fl

47、at-Face Valve Flange to Flat-Face RTP Nozzle Flange and Full-FaceGasket . 275NM9-2 Raised-Face Valve Flange to Flat-Face RTP Nozzle Flange With FillerRing and Full-Face Gasket . 276NM9-3 Flange Bolt Tightening . 277NM10-1 RTP-1 Flowchart . 281NM11-1 Stress Function . 283NM12-1 Flange Dimensioning De

48、tails . 284NM12-2 Flange Loading Conditions . 285NM13A-1 Sign Conventions for Cylindrical Segments 306NM13B-1 Sign Conventions for Spherical Segments . 306NM13C-1 Sign Conventions for Flat Plates 307NM13C-2 Simply Supported Flat Plate 307NM13C-3 Edge Loads on Flat Plates 307NM13C-4 Flat Plate Vessel

49、 Head 307NM13C-5 Flat Plate to Cylinder Joint . 307NM13D-1 Example Pressure Vessel . 307NM13D-2 Forces and Moments in Pressure Vessel Example 308NM13D-3 Hemispherical Head . 308NM13D-4 Cylindrical Shell . 308NM13D-5 Flat Plate Head 308NM15-1 Equivalent Solid and Cored Plates 316NM17-1 Stiffener Moment of Inertia for a Half-Round . 321NM17-2 Stiffener Moment of Inertia for a Trapezoidal Stiffener . 323NM17-3 Stiffener Moment of Inertia for a Filament Wound Band . 325TablesNM1-1 Example 1, Vessel With a Toriconical Lower Head . 190NM1-2 Wall Thickness in a Horizontal T