1、 STP-SA-030 COMPARISON OF FEM STORAGE/RETRIEVAL MACHINE DOCUMENTS TO THE ASME B30.13 SPECIFICATION Prepared by: Paul K. Gines Independent Consultant Date of Issuance: August 31, 2009_ This report was prepared as an account of work sponsored by ASME Safety Codes and Standards and the ASME Standards T
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9、C All Rights Reserved Comparison of FEM ASRS to ASME B30.13 STP-SA-030 TABLE OF CONTENTS Foreword v Abstract . vi 1 INTRODUCTION . 1 2 FEM 9.001 TERMINOLOGY DICTIONARY STORAGE AND RETRIEVAL MACHINES 2 2.1 FEM 9.001 Specification Description . 2 2.2 FEM 9.001 and B30.13 Specification Considerations 2
10、 3 FEM 9.101 TERMINOLOGY STORAGE AND RETRIEVAL MACHINES DEFINITIONS. 3 3.1 FEM 9.101 Specification Description . 3 3.2 FEM 9.101 and B30.13 Specification Considerations 4 4 FEM 9.221 PERFORMANCE DATA OF SR MACHINES RELIABILITY/AVAILABILITY.5 4.1 FEM 9.221 Specification Description . 5 4.2 FEM 9.221
11、and B30.13 Specification Considerations 5 5 FEM 9.222 STANDARDS OF THE ACCEPTANCE AND AVAILABILITY OF INSTALLATIONS WITH STORAGE RETRIEVAL MACHINES AND OTHER MACHINERY . 6 5.1 FEM 9.222 Specification Description . 6 5.2 FEM 9.222 and B30.13 Specification Considerations 6 6 FEM 9.223 BASIC DATA CRITE
12、RIA FOR THE CONSTRUCTION OF AUTOMATIC HIGH BAY WAREHOUSES WITH DISTRIBUTION SYSTEMS. 7 6.1 FEM 9.223 Specification Description . 7 6.2 FEM 9.223 and B30.13 Specification Considerations 7 7 FEM 9.311 RULES FOR THE DESIGN OF STORAGE AND RETRIEVAL MACHINES STRUCTURES8 7.1 FEM 9.311 Specification Descri
13、ption . 8 7.2 FEM 9.311 and B30.13 Specification Considerations 8 8 FEM 9.512 RULES FOR THE DESIGN OF STORAGE AND RETRIEVAL MACHINES MECHANISMS. 10 8.1 FEM 9.512 Specification Description . 10 8.2 FEM 9.512 and B30.13 Specification Considerations 10 9 FEM 9.754 SAFETY RULES FOR AUTOMATIC MINI-LOAD S
14、TORAGE AND RETRIEVAL MACHINES . 11 9.1 FEM 9.754 Specification Description . 11 9.2 FEM 9.754 and B30.13 Specification Considerations 11 10 FEM 9.831 CALCULATION PRINCIPLES OF STORAGE AND RETRIEVAL MACHINES TOLERANCES, DEFORMATIONS AND CLEARANCES IN THE HIGH-BAY WAREHOUSE 15 10.1 FEM 9.831 Specifica
15、tion Description . 15 10.2 FEM 9.831 and B30.13 Specification Considerations. 16 iii STP-SA-030 Comparison of FEM ASRS to ASME B30.13 11 FEM 9.832 BASIS OF CALCULATION PRINCIPLES FOR SR MACHINES TOLERANCES, DEFORMATIONS AND CLEARANCES IN AUTOMATIC SMALL PARTS WAREHOUSES (NOT SILO DESIGN)17 11.1 FEM
16、9.832 Specification Description17 11.2 FEM 9.832 and B30.13 Specification Considerations .18 12 FEM 9.851 PERFORMANCE DATA OF SR MACHINES CYCLE TIMES .20 12.1 FEM 9.851 Specification Description20 12.2 FEM 9.851 and B30.13 Specification Considerations .20 13 FEM 9.871 LOGBOOK FOR STORAGE AND RETRIEV
17、AL MACHINES AND TRANSFER DEVICES .21 13.1 FEM 9.871 Specification Description21 13.2 FEM 9.871 and B30.13 Specification Considerations .21 14 FEM 9.881 PROJECT PLANNING DATA FOR SELECTION OF DRIVES FOR STORAGE AND RETRIEVAL MACHINES 22 14.1 FEM 9.881 Specification Description22 14.2 FEM 9.881 and B3
18、0.13 Specification Considerations .22 15 B30.13 SPECIFICATION INCLUSIONS THAT ARE NOT COVERED IN THE REVIEWED FEM SPECIFICATIONS .23 16 SUMMARY OF RESULTS.25 References.28 Acknowledgments.29 Abbreviations and Acronyms .30 LIST OF TABLES Table 1 - Specification Comparison8 Table 2 - Specification Com
19、parison11 iv Comparison of FEM ASRS to ASME B30.13 STP-SA-030 FOREWORD The consumer activity that is present in the North American market creates the need for guidelines to facilitate safe design, maintenance and operation of Automated Storage and Retrieval System (ASRS) and the included SR Machines
20、. The intent of this document is to provide a broad perspective on the major differences between the FEM and ASME standards that can be used for consideration to maintain the technical relevance of ASME Codes and Standards products. Established in 1880, the American Society of Mechanical Engineers (
21、ASME) is a professional not-for-profit organization with more than 127,000 members promoting the art, science and practice of mechanical and multidisciplinary engineering and allied sciences. ASME develops codes and standards that enhance public safety, and provides lifelong learning and technical e
22、xchange opportunities benefiting the engineering and technology community. Visit www.asme.org for more information. The ASME Standards Technology, LLC (ASME ST-LLC) is a not-for-profit Limited Liability Company, with ASME as the sole member, formed in 2004 to carry out work related to newly commerci
23、alized technology. The ASME ST-LLC mission includes meeting the needs of industry and government by providing new standards-related products and services, which advance the application of emerging and newly commercialized science and technology and providing the research and technology development n
24、eeded to establish and maintain the technical relevance of codes and standards. Visit www.stllc.asme.org for more information. v STP-SA-030 Comparison of FEM ASRS to ASME B30.13 ABSTRACT The content of this report evaluates variances between Federation Europeenne de la Manutention (FEM) Automated St
25、orage and Retrieval System (ASRS) standards and ASME B30.13 2003 Storage/Retrieval (S/R) Machines and Associated Equipment 1. The intent of this document is to provide a broad perspective on the major differences between the FEM and ASME standards that can be used for consideration to maintain the t
26、echnical relevance of ASME Codes and Standards products. This document compares thirteen FEM ASRS documents that are outlined below to the ASME B30.13 specification. FEM 9.001 Terminology - Dictionary, Storage and Retrieval Machines FEM 9.101 Terminology - Storage and Retrieval Machines - Definition
27、s FEM 9.221 Performance Data of SR Machines - Reliability/Availability FEM 9.222 Standards of the Acceptance and Availability of Installations with Storage Retrieval Machines and Other Machinery FEM 9.223 Basic Data and Criteria for the Construction of Automatic High Bay Warehouses with Distribution
28、 Systems FEM 9.311 Rules for the Design of Storage and Retrieval Machines - Structures FEM 9.512 Rules for the Design of Storage and Retrieval Machines - Mechanisms FEM 9.754 Safety Rules for Automatic Mini-Load Storage and Retrieval Machines FEM 9.831 Calculation Principles of Storage and Retrieval
29、 Machines - Tolerances, Deformations and Clearances in the High-Bay Warehouse FEM 9.832 Basis of Calculation Principles for SR machines - Tolerances, Deformations and Clearances in Automatic Small Parts Warehouses (not silo design) FEM 9.851 Performance Data of SR Machines - Cycle Times FEM 9.871 Lo
30、gbook for Storage and Retrieval Machines and Transfer Devices FEM 9.881 Project Planning Data for Selection of Drives for Storage and Retrieval Machines European ASRS equipment suppliers and consumers follow FEM standards while the ASME B30.13 specification is focused on applicability to the North A
31、merican market. FEM standards cover a broad spectrum including project planning, equipment simulation and throughput, design standards, safety, defined operating clearances, etc. The ASME B30.13 specification is primarily directed to outlining safety and safe practices as it relates to equipment des
32、ign, inspection, maintenance and operation. As a result, variances in the FEM and ASME B30.13 specifications exist. These variances could create opportunities for enhancements to the ASME B30.13 specification (if the safety directive of B30.13 was expanded) or new document development opportunities.
33、 vi Comparison of FEM ASRS to ASME B30.13 STP-SA-030 1 INTRODUCTION The ASRS Market in North America was nearly $268 million dollars in 2008 as reported by the Material Handling Institute of America (MHI). Comprised in this figure are 37 systems which consist of 185 Storage Retrieval (SR) Machines.
34、A few statistics are worthy of consideration in defining North American ASRS consumers. 65% of companies that purchased systems in 2008 did not have prior ASRS systems 76% of companies that purchased ASRS systems in 2008 used them as a component of a larger automated material handling process 84% of
35、 companies who purchased ASRS in 2008 were not Fortune 500 companies MHI reports categorize the North American ASRS market in four basic areas: Unit-Load Equipment: SR Machines handling load weights in excess of 1000 lb. Mini-Load Equipment: SR Machines handling load weights between 250 and 1000 lb.
36、 Micro-Load Equipment: SR Machines handling load weights up to 250 lb. Aftermarket: Post-warranty parts and service, equipment replacement and refurbishment and existing system expansions. Over the past seven years, the ASRS industry in North America has experienced steady growth at an annual averag
37、e rate of 15%. The MHI defined market segments have seen varying annual average rates in support of this figure. The Unit-Load market during this period has been volatile with individual annual volumes being erratic from year to year. However, the Unit-Load market over the past seven year period has
38、 declined by nearly 3% per year. Mini-Load equipment has experienced a cyclic market that overall has had steady growth. The average growth rate over the past seven year period has been just over 17% per year. The Micro-Load market has seen rapid growth since 2002 as individual case and tote handlin
39、g has become more widely accepted in the United States. This market has increased at an average rate of nearly 40% per year during the past seven year period. The Aftermarket segment has also seen rapid growth during the past seven year period with an annual average rate of nearly 44%. The consumer
40、activity that is present in the North American market creates the need for guidelines to facilitate safe design, maintenance and operation of ASRS and the included SR Machines. The ASME B30.13 document is a necessary specification to ensure the basic aspects of consumer safety. The FEM documents out
41、lined in this report cover a much broader spectrum than consumer safety which includes other topics that help guide manufacturers and consumers in system design and implementation. 1 STP-SA-030 Comparison of FEM ASRS to ASME B30.13 2 FEM 9.001 TERMINOLOGY DICTIONARY STORAGE AND RETRIEVAL MACHINES 2
42、2.1 FEM 9.001 Specification Description The FEM 9.001 specification does not provide definitions for Storage and Retrieval Machine terms as its title implies. Rather, this document contains an extensive list of Storage and Retrieval Machine terms and their comparative terms in other languages. This
43、document could be useful to facilitate international technical equipment and system discussions and reduce confusion when language barriers exist. Each term is listed in German, English and French. The document contains three sections where the terms are sorted alphabetically by each language. This
44、allows the English speaking reader to search for the English term alphabetically and see the corresponding terms in German and French. It allows the German speaking reader to search for the German term alphabetically and see the corresponding terms in English and French, and the French speaking read
45、er to search for the French term alphabetically and see the corresponding terms in English and German. According to the document revision notes, Italian terms were included prior to 1982 but were then eliminated. 2.2 FEM 9.001 and B30.13 Specification Considerations B30.13 does not contain a list of
46、 terms and their corresponding terms in other languages. B30.13 does include an English listing of ASRS terms with their definitions. The need for multi-lingual content in the B30.13 document could be considered if the document is intended to be revised with anticipated global use. 2 Comparison of F
47、EM ASRS to ASME B30.13 STP-SA-030 3 FEM 9.101 TERMINOLOGY STORAGE AND RETRIEVAL MACHINES DEFINITIONS 3 3.1 FEM 9.101 Specification Description The FEM 9.101 document provides a comprehensive description of SR Machines and their major components, and is intended to provide the reader with a basic und
48、erstanding of various machine types and how they function. This document serves as a basic introductory primer to someone not familiar with SR equipment. It does not dictate equipment requirements and is not technically detailed in content or encompassing of all equipment designs and options. The do
49、cument content includes: The definition of an SR Machine A description of typical SR Machine operation A brief description and illustration of machine configurations including o Suspended from top o Top running o Floor running o Machines of mixed design (mid rack supported) A brief definition and illustration of single mast, double mast and multi-mast machines A basic description of operator interfaces to the SRM is desc
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