ASTM A1001-2001(2010) Standard Specification for High Strength Steel Castings in Heavy Sections《大型钢材中高强度钢铸件的标准规格》.pdf

1、Designation: A1001 01 (Reapproved 2010)Standard Specification forHigh Strength Steel Castings in Heavy Sections1This standard is issued under the fixed designation A1001; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of

2、last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers cast alloy steels in the normal-ized and tempered or quenched and tempered condition, insect

3、ion sizes through 37 in. (940 mm), suitable for high straingradient conditions such as those encountered in hooks, shack-les, support frames, and other lifting devices. The classes ofsteel in this specification are weldable only with qualifiedprocedures.1.2 Section range and class selection will dep

4、end on designand service conditions. Users should note that this specificationcontemplates mechanical property gradients.1.3 The values stated in inch-pound units or SI units are tobe regarded separately as standard. Within the text, the SI unitsare shown in brackets. The values stated in each syste

5、m are notexact equivalents; therefore, each system must be used inde-pendently of the other. Combining values from the two systemsmay result in non-conformities with the specification. Inch-pound units are applicable for material ordered to this Speci-fication and SI units for material ordered to th

6、is Specification.1.4 If, by agreement, castings are to be supplied in apartially completed condition, that is, all of the provisions ofthe product specification have not been filled, then the materialmarking (see Section 15) and certification (see Section 14) areto reflect the extent to which the pr

7、oduct specification require-ments have been met.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA609/A609M Practice for Castings, Carbon, Low-Alloy,and Martensitic Stainless Steel, Ultrasonic ExaminationThereofA703/A703M Specificati

8、on for Steel Castings, General Re-quirements, for Pressure-Containing PartsE94 Guide for Radiographic ExaminationE165 Practice for Liquid Penetrant Examination for GeneralIndustryE709 Guide for Magnetic Particle TestingE1019 Test Methods for Determination of Carbon, Sulfur,Nitrogen, and Oxygen in St

9、eel, Iron, Nickel, and CobaltAlloys by Various Combustion and Fusion TechniquesE1447 Test Method for Determination of Hydrogen inTitanium and Titanium Alloys by Inert Gas Fusion Ther-mal Conductivity/Infrared Detection MethodE1806 Practice for Sampling Steel and Iron for Determina-tion of Chemical C

10、omposition2.2 Manufacturers Standardization of the Value and Fit-tings Industry Standards:MSS SP-55 Quality Standard for Steel Castings VisualMethod33. General Conditions for Delivery3.1 Materials furnished to this Specification shall conformto the applicable requirements of Specification A703/A703M

11、,including the supplementary requirements that are indicated onthe purchase order.3.2 Terminology and test methods shall be in accordancewith Test Methods and Definitions A370.3.3 In the case of conflict between requirements of thisspecification and referenced specifications, the former shallprevail

12、.4. Ordering Information4.1 It shall be the responsibility of the purchaser to specifyall requirements that are necessary for material ordered underthis specification. Such requirements to be considered include,but are not limited to, the following:4.1.1 A description of the casting by pattern numbe

13、r or afully dimensional and toleranced drawing,4.1.2 ASTM designation and year of issue,4.1.3 Section range and class of steel (see Table 1),4.1.4 Definition of inspection methods, extent of examina-tion, frequency, casting quality zones, and acceptance criteria(see Section 11).4.1.5 Product marking

14、 locations (see Section 15),1This specification is under the jurisdiction of ASTM Committee A01 onSteel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.18 on Castings.Current edition approved Oct. 1, 2010. Published December 2010. Originallyapproved in 1999. La

15、st previous edition approved in 2006 as A1001 - 01 (2006).DOI: 10.1520/A1001-01R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary pa

16、ge onthe ASTM website.3Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.1.6 Certification report o

17、ptions (see Section 14),4.1.7 Options in the specification (see 1.4 and 11.6), and4.1.8 The supplementary requirements desired.5. Test Block Requirements5.1 The supplier shall produce a minimum of one test blockfor each heat.5.2 Test block configuration shall be in accordance with Fig.1.Astandard dr

18、aft angle is permitted over the length “L” of thetest block provided the minimum cylinder diameter is greaterthan “T” given in Table 2.5.3 Test block size shall be in accordance with Table 2 forspecified section range. The section range selection made bythe purchaser (see 4.1.3) should consider cast

19、ing section sizeand geometry, service conditions, mechanical property corre-lations developed by the supplier, or other important factors.5.4 Tension and Charpy impact tests shall be performed onspecimens taken from both the 1/8T and 3/8T locations andshall be oriented within the 8-in. (203-mm) mids

20、ection asshown in Fig. 1.5.5 Oxygen and nitrogen gas content tests shall be per-formed on specimens taken from the 3/8T location and shall bewithin the 8 in. (203 mm) midsection as shown in Fig. 1.6. Materials and Manufacture6.1 The steel shall be made by electric furnace process withmethods to conf

21、orm to the maximum gas levels given in Table3. These methods may include a special refining process suchas argon-oxygen-decarburization (AOD).6.2 Heat treatment procedure shall be reported to the pur-chaser by the supplier for the specified section range, class, andgrade.TABLE 1 Required Mechanical

22、PropertiesChemistryGradeATensile Strengthksi (MPa)Yield Strength, min ksi(MPa) at 0.2 % OffsetElongation, 2 in (50mm) or 4d, min, %Reduction of Area,min %Charpy V-Notch, MinAverage, ft-lb (J)SectionRangeClass T/8B3T/8BT/8B3T/8BT/8B3T/8BT/8B3T/8BT/8B3T/8B1 A I, II 110 (760) 100 (690) 90 (620) 80 (550

23、) 18 15 36 30 25 (34) 15 (20)1 B I 105 (725) 95 (655) 85 (585) 76 (525) 15 11 30 22 25 (34) 15 (20)1 C I 90 (620) 80 (550) 70 (485) 63 (435) 17 13 34 26 25 (34) 15 (20)2 A I 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)2 B I 105 (725) 95 (655) 85 (585) 76 (525) 16 12 32 24 25 (34

24、) 15 (20)2 C I 90 (620) 80 (550) 70 (485) 63 (435) 18 14 36 28 25 (34) 15 (20)3 A I, III 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)3 B I 105 (725) 95 (655) 85 (585) 76 (525) 17 13 34 26 25 (34) 15 (20)3 C I 90 (620) 80 (550) 70 (485) 63 (435) 19 16 38 32 25 (34) 15 (20)4 A I,

25、II 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)4 B I 105 (725) 95 (655) 85 (585) 76 (525) 19 16 38 32 25 (34) 15 (20)4 C I 90 (620) 80 (550) 70 (485) 63 (435) 21 18 42 36 25 (34) 15 (20)5 A I, II 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)5 B I 105 (725) 95

26、 (655) 85 (585) 76 (525) 19 16 38 32 25 (34) 15 (20)5 C I 90 (620) 80 (550) 70 (485) 63 (435) 21 18 42 36 25 (34) 15 (20)6 A I 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)6 B I 105 (725) 95 (655) 85 (585) 76 (525) 19 16 38 32 25 (34) 15 (20)6 C I 90 (620) 80 (550) 70 (485) 63 (4

27、35) 21 18 42 36 25 (34) 15 (20)7 A I 110 (760) 100 (690) 90 (620) 80 (550) 18 15 36 30 25 (34) 15 (20)7 B I 105 (725) 95 (655) 85 (585) 76 (525) 19 16 38 32 25 (34) 15 (20)7 C I 90 (620) 80 (550) 70 (485) 63 (435) 21 18 42 36 25 (34) 15 (20)ASee 7.1. Chemistry other than these listed can be used if

28、properties are met.BSee Fig. 1FIG. 1 Test Block ConfigurationTABLE 2 Section Range Definition and Test Block DimensionsSectionRangeSection Size, in (mm) Test Block Dimensions, in (mm)AOver Not Over T L1 3 (76) 5 (127) 4 (102) 8 (203)2 5 (127) 7 (178) 6 (152) 8 (203)3 7 (178) 11 (279) 9 (229) 9 (229)

29、4 11 (279) 15 (381) 13 (330) 13 (330)5 15 (381) 21 (533) 18 (457) 18 (457)6 21 (533) 29 (737) 25 (635) 25 (635)7 29 (737) 37 (940) 33 (813) 33 (813)ASee Fig. 1.TABLE 3 Maximum Gas Content LevelsSectionRangeNitrogen,ppmOxygen,ppmOxygenAnalysisTolerance, ppmOxygenAnalysisLimit, ppmA1 110 100 30 1302 1

30、10 100 30 1303 100 90 27 1174 100 90 27 1175 90 80 24 10468 7 1 9177060 8 78ASpecification compliance level is average value of three determinations, see10.3A1001 01 (2010)26.2.1 Multiple austenitizing is permitted.6.2.2 Multiple tempering is permitted. The minimum finaltempering temperature shall n

31、ot be less than 1100F (593C).Post weld heat treatment shall not be less than 1050F (566C).6.3 Test block(s) may be heat treated separately from thecastings they represent.6.3.1 Test block(s) shall be heat treated in the same produc-tion heat treat equipment, in the same facility, and to the sameproc

32、edure as the castings to be produced. Test block(s) areexcluded from post weld heat treatment (see 12.2.9).6.3.2 The test block(s) tempering temperature shall bewithin 6 25F (14C) of the casting tempering temperature.6.4 Heat treatment charts showing time and temperatureshall be prepared and held av

33、ailable for inspection by thepurchaser.7. Chemical Composition7.1 Supplier shall select the casting chemistry Grade fromTable 1 for the section range, and class specified by thepurchaser.7.1.1 Chemical composition shall conform to Table 4 forGrades II and III.7.1.2 Grade I designates the use of an a

34、lternate chemistryselected by the supplier.Alternate chemistries shall conform tothe allowable element ranges and limits given in Table 5.7.2 A product analysis shall be made for specificationconformance. The product analysis shall be performed on aspecimen taken from the test block(s) in Section 5

35、and shall befrom the 3/8T location and shall be within the 8 in. (203 mm)midsection as shown in Fig. 1. The supplier shall perform theproduct analysis in addition to any other process controlanalysis.7.3 Retests for conformance are permitted in accordancewith Section 13.8. Tension Test8.1 Tension te

36、sts shall be performed on test specimens takenfrom test block(s) as determined in Section 5.8.1.1 One tension test specimen is required at each of the1/8T and 3/8T locations and shall be oriented within the 8 in.(203 mm) midsection as shown in Fig. 1.8.1.2 Tension test specimens shall be machined to

37、 the formand dimension shown in Fig. 4 of Test Methods and DefinitionsA370 and tested in accordance with those test methods.8.2 Mechanical properties shall conform to the requirementsgiven in Table 1.8.3 Retests for conformance are permitted in accordancewith Section 13.9. Charpy Impact Test9.1 Char

38、py impact tests shall be performed on test speci-mens taken from test block(s) as determined in Section 5. Oneset of Charpy impact test specimens is required at each of the1/8T and 3/8T locations and shall be oriented within the 8 in.(203 mm) midsection as shown in Fig. 1.9.2 Charpy impact tests sha

39、ll be performed in accordancewith A703/A703M S8.1 at 40F (40C) temperature.9.3 Acceptance criteria shall be in accordance with A703/A703M S8.2 method and conform to the average absorbedenergy values given in Table 1.9.4 Minimum single specimen value shall not be less than 5ftlbs (7 J) below the aver

40、age absorbed energy values given inTable 1.9.5 Retests for conformance are permitted in accordancewith Section 13.10. Gas Content Requirements10.1 Oxygen and nitrogen gas content tests shall be per-formed on test specimens taken from the test block(s) asdetermined in Section 5. Gas content tests sha

41、ll be performedon specimens taken from the 3/8T location and shall be withinthe 8 in. (203 mm) midsection as shown in Fig. 1.10.2 Hydrogen gas content tests shall be performed on ladlespecimens for section ranges 4-7 and results reported.Acarriergas infusion method may be used with samplers and inst

42、ru-mentation in accordance with Practice E1806 and Test MethodE1447 respectively.TABLE 4 Chemical Grade Composition (Maximum PercentUnless Range is Given)GradeI II IIIElement: See Table 5 .to .toCarbon . . . 0.20 to 0.28 0.20 to 0.28Manganese . . . 1.00 to 1.40 1.00 to 1.40Phosphorus . . . 0.02 0.03

43、Sulfur . . . 0.015 0.025Silicon . . . 0.30 to 0.60 0.30 to 0.60Nickel . . . 1.00 to 1.30 1.00 to 1.30Chromium . . . 0.80 to 1.20 0.80 to 1.20Molybdenum . . . 0.60 to 0.85 0.60 to 0.85Aluminum . . . 0.03 0.07Residual Elements: See Table 5Zirconium . . .AACopper . . .Titanium . . .Tungsten . . .AAVana

44、dium . . .Columbium . . .Boron . . .AATotal Content ofResidual Elements. . . 0.60 0.60AReported for Information OnlyTABLE 5 Element Tolerance Ranges and Maximum Limits forAlternate ChemistriesElement Average ofDeclared Range,(%)Maximum Range(%)Maximum Limit(%)Carbon All 0.08 0.35Manganese 1.00$1.000

45、.300.40.Phosphorus All . . . 0.02Sulfur All . . . 0.015Nickel 1.50$1.500.300.50.Chromium 1.50$1.500.400.50.Molybdenum All 0.25 . . .Aluminum All 0.04 0.06Vanadium All 0.10 . . .CopperA. . .TitaniumA. . .ColumbiumA. . .ZirconiumA. . .NitrogenA. . .AReported for information only.A1001 01 (2010)310.3 O

46、xygen and nitrogen gas content tests shall be per-formed in accordance with Test Methods E1019. Oxygencontent for specification compliance shall be taken as theaverage value of three determinations.10.4 Oxygen and nitrogen gas content requirements of steelused for the castings shall conform to the r

47、equirements given inTable 3.10.5 Retests for conformance are permitted in accordancewith Section 13.11. Quality11.1 The purchaser shall establish casting quality zones thatinclude, at a minimum, a shell and a core depth zone (See Fig.2).11.2 Non-destructive examination for specification con-formance

48、 shall be of the final heat treated condition.11.3 Casting shell zone surface shall be visually examinedand graded in accordance with MSS SP-55.Acceptance criteriashall be as specified in the purchase order.11.4 Casting shell zone surface shall be examined fordiscontinuities by magnetic particle or

49、liquid penetrant inspec-tion, or both, in accordance with Practice E709 and TestMethod E165 respectively. Personnel performing the examina-tion shall have at least ASNT Level II qualification in theinspection method used and shall be qualified by personshavingASNTLevel III qualification. Inspection method, extentof examination, frequency, and acceptance criteria shall be asspecified in the purchase order.11.5 Casting shell and core zones shall be examined forinternal defects by ultrasonic or radiographic inspection, orboth, in accordance with PracticeA609/A609M and G