ASTM A139 A139M-2004(2010) Standard Specification for Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over)《电熔(电弧)焊钢管(NPS 4及以上的)标准规范》.pdf

1、Designation: A139/A139M 04 (Reapproved 2010)Standard Specification forElectric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over)1This standard is issued under the fixed designation A139/A139M; the number immediately following the designation indicates the yearof original adoption or, in the case of re

2、vision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specificatio

3、n covers five grades of electric-fusion(arc)-welded straight-seam or helical-seam steel pipe. Pipe ofNPS4(Note 1) and larger with nominal (average) wallthickness of 1.0 in. 25.4 mm and less are covered. Listing ofstandardized dimensions are for reference (Note 2). The gradesof steel are pipe mill gr

4、ades having mechanical propertieswhich differ from standard plate grades. The pipe is intendedfor conveying liquid, gas, or vapor.NOTE 1The dimensionless designator NPS (nominal pipe size) hasbeen substituted in this standard for such traditional terms as “nominaldiameter,”“ size,” and “nominal size

5、.”NOTE 2A comprehensive listing of standardized pipe dimensions iscontained in ASME B36.10M.NOTE 3The suitability of pipe for various purposes is somewhatdependent on its dimensions, properties, and conditions of service. Forexample, for high-temperature service see applicable codes and Specifi-cati

6、on A691.1.2 The values stated in either inch-pound units or in SIunits are to be regarded separately as standard. Within the text,the SI units are shown in brackets. The values in each systemare not exact equivalents; therefore, each system is to be usedindependently of the other.2. Referenced Docum

7、ents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA691 Specification for Carbon and Alloy Steel Pipe,Electric-Fusion-Welded for High-Pressure Service at HighTemperaturesA751 Test Methods, Practices, and Terminology for Chemi-cal Analysis of Steel Produc

8、tsE59 Practice for Sampling Steel and Iron for Determinationof Chemical Composition32.2 American Welding Society Standard:4AWS B2.1 Standard for Welding Procedure and Perfor-mance Qualifications Welding Handbook, Vol 1, 8th ed2.3 ASME Standards:5ASME B36.10M Welded and Seamless Wrought Steel PipeASM

9、E B36.19M Stainless Steel PipeASME Boiler and Pressure Vessel Code, Section IX Weld-ing Qualifications3. Ordering Information3.1 Orders for material under this specification shouldinclude the following, as required, to describe the desiredmaterial adequately:3.1.1 Quantity (feet, metres, or number o

10、f lengths),3.1.2 Name of material (electric-fusion-(arc) welded steelpipe),3.1.3 Grade (Table 1),3.1.4 Size (NPS, or outside diameter, and nominal wallthickness, or schedule number),3.1.5 Lengths (specific or random, Section 17),3.1.6 End finish (Section 18),3.1.7 Hydrostatic test pressure (Section

11、16, Note 8, andNote 9),3.1.8 ASTM specification designation, and3.1.9 End use of material.4. Process4.1 The steel shall be made by one or more of the followingprocesses: open-hearth, basic-oxygen, or electric-furnace.4.2 Steel may be cast in ingots or may be strand cast. Whensteels of different grad

12、es are sequentially strand cast, identifi-cation of the resultant transition material is required. Theproducer shall remove the transition material by any estab-lished procedure that positively separates the grades.NOTE 4The term “basic-oxygen steelmaking” is used generically to1This specification i

13、s under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys , and is the direct responsibility of SubcommitteeA01.09 on Carbon Steel Tubular Products.Current edition approved April 1, 2010. Published August 2010. Originallyapproved in 1932. Last previous edition approv

14、ed in 2004 as A139/A139M04.DOI: 10.1520/A0139_A0139M-04R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3W

15、ithdrawn. The last approved version of this historical standard is referencedon www.astm.org.4Available from American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126, http:/www.aws.org.5Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Pa

16、rk Ave., New York, NY 10016-5990, http:/www.asme.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.describe processes in which molten iron is refined to steel under a basicslag in a cylindrical furnace lined with basic refractories

17、, by directing a jetof high-purity gaseous oxygen onto the surface of the hot metal bath.5. Manufacture5.1 The longitudinal edges of the steel shall be shaped togive the most satisfactory results by the particular weldingprocess employed. The weld shall be made by automatic (Note5) means (except tac

18、k welds if used) and shall be of reasonablyuniform width and height for the entire length of the pipe.NOTE 5Upon agreement between the purchaser and the manufacturer,manual welding by qualified procedure and welders may be used as anequal alternative under these specifications.5.2 All weld seams mad

19、e in manufacturing pipe shall bemade using complete joint penetration groove welds.6. Chemical Composition6.1 The steel shall conform to the chemical requirementsprescribed in Table 1 and the chemical analysis shall be inaccordance with Test Methods, Practices, and TerminologyA751.7. Tensile Require

20、ments for the Steel7.1 Longitudinal tension test specimens taken from the steelshall conform to the requirements as to tensile propertiesprescribed in Table 2.At the manufacturers option, the tensiontest specimen for sizes 858 in. 219.1 mm in outside diameterand larger may be taken transversely as d

21、escribed in 19.4.7.2 The yield point shall be determined by the drop of thebeam, by the halt in the gage of the testing machine, by the useof dividers, or by other approved methods. The yield strengthcorresponding to a permanent offset of 0.2 % of the gage lengthof the specimen, or to a total extens

22、ion of 0.5 % of the gagelength under load shall be determined.8. Tensile Requirements of Production Welds8.1 Reduced-section tension test specimens taken perpen-dicularly across the weld in the pipe, with the weld reinforce-ment removed, shall show a tensile strength not less than 95 %TABLE 1 Chemic

23、al RequirementsElement Composition, max, %Grade A Grade B Grade C Grade D Grade ECarbon 0.25 0.26 0.28 0.30 0.30Manganese 1.00 1.00 1.20 1.30 1.40Phosphorus 0.035 0.035 0.035 0.035 0.035Sulfur 0.035 0.035 0.035 0.035 0.035TABLE 2 Tensile RequirementsGrade A Grade B Grade C Grade D Grade ETensile str

24、ength, min, ksi MPa 48 330 60 415 60 415 60 415 66 455Yield strength, min, ksi MPa 30 205 35 240 42 290 46 315 52 360Elongation in 2 in. or 50 mm, min, %:Basic minimum elongation for walls516 in. 7.9 mm and over in 35 30 25 23 22thickness, longitudinal strip testsFor longitudinal strips tests, a ded

25、uction for each132-in. 0.8-mm 1.75A1.50A1.25 1.50 2.0decrease in wall thickness below516 in. 7.9 mm from thebasic minimum elongation of the following percentageAElongation in 8 in. or 200 mm, min, %B,CInch Pound Units, 1500/specified minimum tensile strength (ksi)SI Units, 10 300/specified minimum t

26、ensile strength MPaAThe table below gives the computed minimum values.BFor wall thicknesses12 in. 12.7 mm and greater, the elongation may be taken in 8 in. or 200 mm.CThe elongation in 8 in. or 200 mm need not exceed 30 %.Wall Thickness Elongation in 2 in. or 50 mm, min, %in. mm Grade A Grade B516 (

27、0.312) 7.9 35.00 30.00932 (0.281) 7.1 33.25 28.5014 (0.250) 6.4 31.50 27.00732 (0.219) 5.6 29.75 25.50316 (0.188) 4.8 28.00 24.00532 (0.156) 4.0 26.25 22.5018 (0.125) 3.7 24.50 21.00332 (0.094) 2.4 22.75 19.50116 (0.062) 1.6 21.00 18.00NoteThe above table gives the computed minimum elongation values

28、 for each132-in. 0.8-mm decrease in wall thickness. Where the wall thickness lies between twovalues shown above, the minimum elongation value shall be determined by the following equation:Grade EquationInch-Pound UnitsEquationSI UnitsA E =56t + 17.50 E = 2.20t + 17.50B E =48t + 15.00 E = 1.89t + 15.

29、00C E =40t + 12.50 E = 1.57t + 12.50D E =48t +8 E = 1.89t +8E E =64t +2 E = 2.52t +2where:E = elongation in 2 in. or 50 mm, %, andt = actual thickness of specimen, in. mmA139/A139M 04 (2010)2of the minimum specified in Section 7. At the manufacturersoption, the test may be made without removing the

30、weldreinforcement, in which case the tensile strength shall be notless than that specified in Section 7.9. Heat Analysis9.1 An analysis of each heat of steel shall be made by themanufacturer to determine the percentages of the elementsspecified in Section 6. This analysis shall be made from a testin

31、got taken during the pouring of the heat. When requested bythe purchaser, the chemical composition thus determined shallbe reported to the purchaser or his representative, and shallconform to the requirements specified in Section 6.10. Product Analysis10.1 An analysis may be made by the purchaser on

32、 samplesof pipe selected at random and shall conform to the require-ments specified in Section 6. Samples for chemical analysis,except for spectrochemical analysis, shall be taken in accor-dance with Method E59. The number of samples shall bedetermined as follows:NPS Number of Samples SelectedUnder

33、14 2 for each lot of 200 pipes or fraction thereof14 to 36, incl 2 for each lot of 100 pipes or fraction thereofOver 36 2 for each 3000 ft or fraction thereof10.2 RetestsIf the analysis of either length of pipe orlength of skelp does not conform to the requirements specifiedin Section 6, analyses of

34、 two additional lengths from the samelot shall be made, each of which shall conform to therequirements specified.11. Dimensions, Mass, and Permissible Variations11.1 MassThe specified mass per unit length shall becalculated using the following equation:M 5 CD 2 t!t (1)where:C = 10.69 0.02466,M = mas

35、s per unit length, lb/ft kg/m,D = outside diameter, in. mm, specified or calculated(from inside diameter and wall thickness), andt = specified wall thickness, in. (to 3 decimal places)mm (to 2 decimal places)NOTE 6The mass per unit length given in ASME B36.10M andASME B36.19M and the calculated mass

36、 given by the equation of 11.1 arefor carbon steel pipe. The mass per unit length of pipe made of ferriticstainless steels may be about 5 % less, and that made of austenitic stainlesssteel about 2 % greater than the values given. The specified mass of anindividual pipe length shall be calculated as

37、its specified mass per unitlength times its length.11.1.1 The mass of any length of pipe shall not vary morethan 10 % over its specified mass.11.1.2 The mass of any length of pipe shall not vary morethan 5 % under the specified mass if the specified wallthickness is 0.188 in. 4.78 mm or less or more

38、 than 5.5 %under if the specified wall thickness is greater than 0.188 in.4.78 mm.11.1.3 The mass of a carload lot shall not vary more than1.75 % under the specified mass. A carload lot is considered tobe a minimum of 40 000 lb 18 Mg shipped on a conveyance.11.2 ThicknessThe minimum wall thickness a

39、t any pointshall be not more than 12.5 % under the nominal wall thicknessspecified.11.3 CircumferenceThe pipe shall be substantially round.The outside circumference of the pipe shall not vary more than61.0 %, but not exceeding 634 in. 19.0 mm, from thenominal outside circumference based upon the dia

40、meter speci-fied, except that the circumference at ends shall be sized, ifnecessary, to meet the requirements of Section 18.11.4 StraightnessFinished pipe shall be commerciallystraight. When specific straightness requirements are desired,the order should so state, and the tolerance shall be a matter

41、 ofagreement between the purchaser and the manufacturer.11.5 Ovality (Out-of-Roundness)The pipe diameter,within 4.0 in. 100 mm of ends, shall not vary more than 1 %from the specified diameter as measured across any singleplane with a bar gage, caliper, or other instrument capable ofmeasuring actual

42、diameter.12. Finish12.1 Repair by WeldingThe manual, or automatic arc,welding of injurious defects in the pipe wall, provided theirdepth does not exceed one third the specified wall thickness,will be permitted. Defects in the welds, such as sweats or leaks,shall be repaired or the piece rejected at

43、the option of themanufacturer. Repairs of this nature shall be made by com-pletely removing the defect, cleaning the cavity, and thenwelding.12.2 All repaired pipe shall be tested hydrostatically inaccordance with Section 16.13. Retests13.1 If any specimen tested under Sections 8 or 15 fails tomeet

44、the requirements, retests of two additional specimensfrom the same lot of pipe shall be made, all of which shall meetthe specified requirements. If any of the retests fail to conformto the requirements, test specimens may be taken from eachuntested pipe length, at the manufacturers option, and eachs

45、pecimen shall meet the requirements specified, or that pipeshall be rejected.14. Number of Production Test Specimens14.1 One longitudinal tension test specimen specified in19.2 shall be made from the steel of each heat, or fractionthereof, used in the manufacture of the pipe.14.2 One reduced-section

46、 production weld test specimenspecified in 19.5 shall be taken from a length of pipe from eachlot of 3000 ft (914 m) of pipe, or fraction thereof, of each sizeand wall thickness.14.3 If any test specimen shows defective machining ordevelops flaws not associated with the quality of the steel or thewe

47、lding, it may be discarded and another specimen substituted.14.4 Each length of pipe shall be subjected to the hydro-static test specified in Section 16.15. Qualification of Welding Procedure15.1 Welding procedures shall be qualified in accordancewith the requirements of AWS B2.1; ASME Boiler and Pr

48、es-sure Vessel Code, Section IX; or other qualification proceduresA139/A139M 04 (2010)3as noted in the American Welding Society Welding Handbook.Tests and test values shall be as specified in 15.2 and 15.3.15.2 Two reduced-section tension specimens made in accor-dance with Fig. 1, with the weld rein

49、forcement removed, shallshow a tensile strength not less than 100 % of the minimumspecified tensile strength of the grade of steel used.15.3 Bend test specimens (two face-bend and two root-bendor four side-bend as designated by the welding procedureaccording to thickness) shall be prepared in accordance withFig. 2 and shall withstand being bent 180 in a jig substantiallyin accordance with Fig. 3. The bend test shall be acceptable ifno cracks or other defects exceeding18 in. 3.2 mm in