ASTM A249 A249M-2007 Standard Specification for Welded Austenitic Steel Boiler Superheater Heat-Exchanger and Condenser Tubes.pdf

1、Designation: A 249/A 249M 07Used in USDOE-NE StandardsStandard Specification forWelded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser Tubes1This standard is issued under the fixed designationA 249/A 249M; the number immediately following the designation indicates the yearof orig

2、inal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of D

3、efense.1. Scope*1.1 This specification2covers nominal-wall-thicknesswelded tubes and heavily cold worked welded tubes made fromthe austenitic steels listed in Table 1, with various gradesintended for such use as boiler, superheater, heat exchanger, orcondenser tubes.1.2 Grades TP304H, TP309H, TP309H

4、Cb, TP310H,TP310HCb, TP316H, TP321H, TP347H, and TP348H aremodifications of Grades TP304, TP309S, TP309Cb, TP310S,TP310Cb, TP316, TP321, TP347, and TP348, and are intendedfor high-temperature service such as for superheaters andreheaters.1.3 The tubing sizes and thicknesses usually furnished tothis

5、specification are18 in. 3.2 mm in inside diameter to 12 in.304.8 mm in outside diameter and 0.015 to 0.320 in. 0.4 to8.1 mm, inclusive, in wall thickness. Tubing having otherdimensions may be furnished, provided such tubes complywith all other requirements of this specification.1.4 Mechanical proper

6、ty requirements do not apply totubing smaller than18 in. 3.2 mm in inside diameter or 0.015in. 0.4 mm in thickness.1.5 Optional supplementary requirements are provided and,when one or more of these are desired, each shall be so statedin the order.1.6 The values stated in either inch-pound units or S

7、I unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the other. Combining values from thetwo systems may result in nonconformance with the s

8、pecifi-cation. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.1.7 The following safety hazards caveat pertains only to thetest method described in the Supplementary Requirements ofthis specification. This standard does not purport to addres

9、s allof the safety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use. A specific warningstatement is given in Supplementary Requ

10、irement S7, NoteS7.1.2. Referenced Documents2.1 ASTM Standards:3A 262 Practices for Detecting Susceptibility to Intergranu-lar Attack in Austenitic Stainless SteelsA 480/A 480M Specification for General Requirements forFlat-Rolled Stainless and Heat-Resisting Steel Plate,Sheet, and StripA 1016/A 101

11、6M Specification for General Requirementsfor Ferritic Alloy Steel, Austenitic Alloy Steel, and Stain-less Steel TubesE112 Test Methods for Determining Average Grain SizeE 213 Practice for Ultrasonic Examination of Metal Pipeand TubingE 273 Practice for Ultrasonic Examination of the WeldZone of Welde

12、d Pipe and TubingE 527 Practice for Numbering Metals and Alloys (UNS)2.2 ASME Boiler and Pressure Vessel Code:Section VIII42.3 Other Standard:SAE J1086 Practice for Numbering Metals and Alloys(UNS)53. Ordering Information3.1 It is the responsibility of the purchaser to specify allrequirements that a

13、re necessary for material ordered under this1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved Sept. 1, 2007. Pub

14、lished October 2007. Originallyapproved in 1941. Last previous edition approved in 2004 as A 249/A 249M 04a.2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-249 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcont

15、act ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990

16、, http:/www.asme.org.5Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001, http:/www.sae.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 194

17、28-2959, United States.specification. Such requirements may include, but are notlimited to, the following:3.1.1 Quantity (feet, metres, or number of lengths),3.1.2 Name of material welded tubes (WLD) or heavily coldworked tubes (HCW),3.1.3 Grade (Table 1),3.1.4 Size (outside diameter and nominal wal

18、l thickness),3.1.5 Length (specific or random),3.1.6 Optional requirements (13.6),3.1.7 Test report required (see Certification Section ofSpecification A 1016/A 1016M),3.1.8 Specification designation, and3.1.9 Special requirements and any supplementary require-ments selected.4. General Requirements4

19、.1 Material furnished under this specification shall con-form to the applicable requirements of the current edition ofSpecification A 1016/A 1016M, unless otherwise providedherein.5. Manufacture5.1 The welded (WLD) tubes shall be made from flat-rolledsteel by an automatic welding process with no add

20、ition of fillermetal.5.1.1 Subsequent to welding and prior to final heat treat-ment, the tubes shall be cold worked either in both weld andbase metal or in weld metal only. The method of cold workingmay be specified by the purchaser. When cold drawn, thepurchaser may specify the minimum amount of re

21、duction incross-sectional area or wall thickness, or both.5.1.2 Heavily cold worked (HCW) tubes shall be made byapplying cold working of not less than 35 % reduction in bothwall and weld to a welded tube prior to the final anneal. Nofiller metal shall be used in the making of the weld. Prior tocold

22、working, the weld shall be 100 % radiographically in-spected in accordance with the requirements of ASME Boilerand Pressure Vessel Code, Section VIII, Division 1, latestrevision, Paragraph UW 51.A 249/A 249M 072TABLE1ChemicalRequirements,%AGradeComposition,%UNSDesignationBCarbonManganesePhosphorousS

23、ulfurSiliconChromiumNickelMolybdenumNitrogenCCopperOtherTP201S201000.155.507.50.0600.0301.0016.018.03.55.5.0.25.TP202S202000.157.510.00.0600.0301.0017.019.04.06.0.0.25.TPXM-19S209100.064.06.00.0450.0301.0020.523.511.513.51.503.000.200.40.Cb0.100.30V0.100.30TPXM-29S240000.0811.514.50.0600.0301.0017.0

24、19.02.33.7.0.200.40.TP304S304000.082.000.0450.0301.0018.020.08.011.0.TP304LDS304030.0302.000.0450.0301.0018.020.08.012.0.TP304HS304090.040.102.000.0450.0301.0018.020.08.011.0.S304150.040.060.800.0450.0301.002.0018.019.09.010.0.120.18.Ce0.030.08TP304NS304510.082.000.0450.0301.0018.020.08.011.0.0.100.

25、16.TP304LNDS304530.0302.000.0450.0301.0018.020.08.011.0.0.100.16.TP305S305000.122.000.0450.0301.0017.019.011.013.0.S306150.160.242.000.0300.0303.24.017.019.513.516.0.S308150.050.100.800.0400.0301.402.0020.022.010.012.0.0.140.20.Ce0.030.08TP309SS309080.082.000.0450.0301.0022.024.012.015.0.TP309HS3090

26、90.040.102.000.0450.0301.0022.024.012.015.0.A 249/A 249M 073TABLE1ContinuedGradeComposition,%UNSDesignationBCarbonManganesePhosphorousSulfurSiliconChromiumNickelMolybdenumNitrogenCCopperOtherTP309CbS309400.082.000.0450.0301.0022.024.012.016.0.Cb10xC-1.10TP309HCbS309410.040.102.000.0450.0301.0022.024

27、.012.016.0.Cb10xC-1.10TP310SS310080.082.000.0450.0301.0024.026.019.022.0.TP310HS310090.040.102.000.0450.0301.0024.026.019.022.0.TP310CbS310400.082.000.0450.0301.0014.026.018.022.0.Cb10xC-1.10TP310HCbS310410.040.102.000.0450.0301.0024.026.019.022.0.Cb10xC-1.10.S310500.0302.000.0300.0150.4024.026.021.

28、023.02.003.000.100.16.S312540.0201.000.0300.0100.8019.520.517.518.56.06.50.180.250.501.00.S312770.0203.000.0300.0100.5020.523.026.028.06.58.00.300.400.501.50.TP316S316000.082.000.0450.0301.0016.018.010.014.02.003.00.TP316LDS316030.0302.000.0450.0301.0016.018.010.014.02.003.00.TP316HS316090.040.102.0

29、00.0450.0301.0016.018.010.014.02.003.00.TP316NS316510.082.000.0450.0301.0016.018.010.013.02.003.000.100.16.TP316LNDS316530.0302.000.0450.0301.0016.018.010.013.02.003.000.100.16.TP317S317000.082.000.0450.0301.0018.020.011.015.03.04.0.TP317LS317030.0302.000.0450.0301.0018.020.011.015.03.04.0.A 249/A 2

30、49M 074TABLE1ContinuedGradeComposition,%UNSDesignationBCarbonManganesePhosphorousSulfurSiliconChromiumNickelMolybdenumNitrogenCCopperOther.S317250.0302.000.0450.0301.0018.020.013.517.54.05.00.20.S317260.0302.000.0450.0301.0017.020.014.517.54.05.00.100.20.S317270.0301.000.0300.0301.0017.519.014.516.5

31、3.84.50.150.212.84.0.S320500.0301.500.0350.0201.0022.024.020.023.06.06.80.210.320.40.S320530.0301.000.0300.0101.0022.024.024.026.05.06.00.170.22.TP321S321000.082.000.0450.0301.0017.019.09.012.0.0.10.Ti5(C+N)-0.70TP321HS321090.040.102.000.0450.0301.0017.019.09.012.0.0.10.Ti5(C+N)-0.70.S326540.0202.04

32、.00.0300.0050.5024.025.021.023.07.08.00.450.550.300.60.S332280.040.081.000.0200.0150.3026.028.031.0333.0.Cb0.601.00Ce0.050.10Al0.025.S345650.0305.07.00.0300.0101.0023.025.016.018.04.05.00.400.60.Cb0.10TP347S347000.082.000.0450.0301.0017.019.09.012.0.Cb10xC-1.10TP347HS347090.040.102.000.0450.0301.001

33、7.019.09.012.0.Cb8xC-1.10TP348S348000.082.000.0450.0301.0017.019.09.012.0.(Cb+Ta)10xC-1.10Ta0.10Co0.20TP348HS348090.040.102.000.0450.0301.0017.019.09.012.0.(Cb+Ta)8xC-1.10Ta0.10Co0.20.S350450.060.101.500.0450.0151.0025.029.032.037.0.0.75Al0.150.60Ti0.150.60TPXM-15S381000.082.000.0300.0301.502.5017.0

34、19.017.518.5.S388150.0302.000.0400.0205.56.513.015.015.017.00.751.50.0.751.50Al0.30max.N083670.0302.000.0400.0301.0020.022.023.525.56.07.00.180.250.75.N089260.0202.000.0300.0100.5019.021.024.026.06.07.00.150.250.501.50.N089040.0202.000.0400.0301.0019.023.023.028.04.05.00.101.002.00.AMaximum,unlessot

35、herwiseindicated.BNewdesignationestablishedinaccordancewithPracticeE527andSAEJ1086.CThemethodofanalysisfornitrogenshallbeamatterofagreementbetweenthepurchaserandmanufacturer.DForsmalldiameterorthinwalls,orboth,wheremanydrawingpassesarerequired,acarbonmaximumof0.040%isnecessaryinGradesTP304LandTP316L

36、.Smalloutsidediametertubesaredefinedasthoselessthan0.500in.12.7mminoutsidediameterandlightwallarethoselessthan0.049in.1.2mminminimumwallthickness.A 249/A 249M 0756. Heat Treatment6.1 All material shall be furnished in the heat-treatedcondition in accordance with the requirements of Table 2.6.2 A sol

37、ution annealing temperature above 1950 F 1065C may impair the resistance to intergranular corrosion aftersubsequent exposure to sensitizing conditions in TP309HCb,TP310HCb, TP321, TP321H, TP347, TP347H, TP348, andTP348H. When specified by the purchaser, a lower temperaturestabilization or re-solutio

38、n anneal shall be used subsequent tothe initial high temperature solution anneal (see SupplementaryRequirement S4).7. Chemical Composition7.1 The heat analysis shall conform to the requirements asto chemical composition given in Table 1.8. Product Analysis8.1 An analysis of either one length of flat

39、-rolled stock orone tube shall be made for each heat. The chemical composi-tion thus determined shall conform to the requirements given inSection 7.8.2 A product analysis tolerance of Table A1.1 in Specifi-cation A 480/A 480M shall apply. The product analysis toler-ance is not applicable to the carb

40、on content for material with aspecified maximum carbon of 0.04 % or less.8.3 If the original test for product analysis fails, retests oftwo additional lengths of flat-rolled stock or tubes shall bemade. Both retests for the elements in question shall meet therequirements of the specification; otherw

41、ise all remainingmaterial in the heat or lot (See Note 1) shall be rejected or, atthe option of the producer, each length of flat-rolled stock ortube may be individually tested for acceptance. Lengths offlat-rolled stock or tubes that do not meet the requirements ofthe specification shall be rejecte

42、d.NOTE 1For flattening and flange requirements, the term lot applies toall tubes prior to cutting of the same nominal size and wall thicknesswhich are produced from the same heat of steel. When final heat treatmentis in a batch-type furnace, a lot shall include only those tubes of the samesize and f

43、rom the same heat which are heat treated in the same furnacecharge. When the final heat treatment is in a continuous furnace, thenumber of tubes of the same size and from the same heat in a lot shall bedetermined from the size of the tubes as prescribed in Table 3.NOTE 2For tension and hardness test

44、 requirements, the term lotapplies to all tubes prior to cutting, of the same nominal diameter and wallthickness which are produced from the same heat of steel. When final heattreatment is in a batch-type furnace, a lot shall include only those tubes ofthe same size and the same heat which are heat

45、treated in the same furnacecharge. When the final heat treatment is in a continuous furnace, a lot shallTABLE 2 Heat Treatment RequirementsGrade UNS Number Solutioning Temperature, min or range Quenching MethodAll grades notindividually listedbelow1900 F 1040 CA. S30815 1920 F 1050 CBTP309HCb S30941

46、 1900 F 1040 CC BTP310H S31009 1900 F 1040 CBTP310HCb S31041 1900 F 1040 CC B. S31254 2100 F 1150 CB. S31277 2050 F 1120 CBTP316H S31609 1900 F 1040 CB. S31727 1975 F 1080 CB2155 F 1180 CB. S32053 1975 F 1080 CB2155 F 1180 CBTP321 S32100 1900 F 1040 CC BTP321H S32109 2000 F 1100 CC B. S32654 2100 F

47、1150 CB. S33228 2050 F 1120 CB. S34565 2050 F 1120 CB2140 F 1170 CBTP347 S34700 1900 F 1040 CC BTP347H S34709 2000 F 1100 CC BTP348 S34800 1900 F 1040 CC BTP348H S34809 2000 F 1100 CC B. S35045 2000 F 1100 CD. S38815 1950 F 1065 CB. N08367 2025 F 1110 CB. N08904 2000 F 1100 CB. N08926 2010 F 1105 CB

48、AQuenched in water or rapidly cooled by other methods, at a rate sufficient to prevent reprecipitation of carbides, as demonstrated by the capability of passing PracticesA 262, Practice E. The manufacturer is not required to run the test unless it is specified on the purchase order (See Supplementary Requirement S6). Note that PracticesA 262 requires the test to be performed on sensitized specimens in the low carbon and stabilized types and on specimens representative of the as