ASTM A254-1997(2007) Standard Specification for Copper-Brazed Steel Tubing《铜焊钢管规格的标准规范》.pdf

1、Designation: A 254 97 (Reapproved 2007)Standard Specification forCopper-Brazed Steel Tubing1This standard is issued under the fixed designation A 254; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A num

2、ber in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers double-wall, copper-brazedstee

3、l tubing suitable for general engineering uses, particularlyin the automotive, refrigeration, and stove industries for fuellines, brake lines, oil lines, heating and cooling units, and thelike.1.2 The values stated in inch-pound units are to be regardedas the standard.2. Referenced Documents2.1 ASTM

4、 Standards:2A 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsE30 Test Methods for Chemical Analysis of Steel, CastIron, Open-Hearth Iron, and Wrought Iron3E59 Practice for Sampling Steel and Iron for Determinationof Chemical Composition32.2 Society of Automotive Engineers St

5、andard:J 533 Flares for Tubing43. Ordering Information3.1 Orders for material under this specification shouldinclude the following, as required to describe the desiredmaterial adequately:3.1.1 Quantity (feet, metres),3.1.2 Name of material (copper-brazed steel tubing),3.1.3 Type, where necessary (se

6、e Fig. 1) (normally the typeis not specified),3.1.4 Size (outside diameter and wall thickness; normallyinside diameter should not be specified),3.1.5 Length (specific or random),3.1.6 Inside surface cleanliness where required (see Section8),3.1.7 External coating, where required (see Section 7 andSu

7、pplementary Requirement S2), and3.1.8 Special or supplementary requirements or exceptionsto specification.4. Manufacture4.1 The steel may be made by any process.4.2 If a specific type of melting is required by the purchaser,it shall be as stated on the purchase order.4.3 The primary melting may inco

8、rporate separate degas-sing or refining and may be followed by secondary melting,such as electroslag remelting or vacuum-arc remelting. Ifsecondary melting is employed, the heat shall be defined as allof the ingots remelted from a single primary heat.4.4 Steel may be cast in ingots or may be strand

9、cast. Whensteel of different grades is sequentially strand cast, identifica-tion of the resultant transition material is required. Theproducer shall remove the transition material by an establishedprocedure that positively separates the grades.4.5 The tubing shall be made by rolling steel strip into

10、 theform of tubing and subsequently copper brazing in a reducingatmosphere.4.6 Tubing shall be constructed as shown in Fig. 1.4.7 Tubing shall be suitably tested after brazing by themanufacturer to ensure freedom from leaks and detrimentalflaws.5. Chemical Composition5.1 The steel shall conform to t

11、he requirements as tochemical composition prescribed in Table 1.5.2 Heat AnalysisAn analysis of each heat of steel shallbe made by the steel manufacturer to determine the percentagesof the elements specified. If secondary melting processes areemployed, the heat analysis shall be obtained from one1Th

12、is specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.09 on Carbon Steel Tubular Products.Current edition approved Nov. 1, 2007. Published January 2008. Originallyapproved in 1944. Last previou

13、s edition approved in 2002 as A 254 97(2002).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn.4Avai

14、lable from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.Single-Strip Type Double-Strip TypeFIG. 1 Brazed Tubing, Double-Wall, 360-deg Brazed Construction1Copyright ASTM International, 100 Barr Harbor Dri

15、ve, PO Box C700, West Conshohocken, PA 19428-2959, United States.remelted ingot or the product of one remelted ingot of eachprimary melt. The chemical composition thus determined, orthat determined from a product analysis made by the tubularproduct manufacturer shall conform to the requirements spec

16、i-fied.5.3 Product AnalysisTubing of this quality is commonlyproduced in rimmed or capped steel which is characterized bya lack of uniformity in its chemical composition. For thisreason, rejection for product analysis is not appropriate unlessmisapplication is clearly indicated.5.4 Methods of Analys

17、isMethods described in Test Meth-ods E30shall be used for referee purposes. Due allowanceshall be made for the presence of copper brazing metal.5.5 Samples for Product AnalysisExcept for spectro-graphic analysis, samples shall be taken in accordance withPractice E59.6. Mechanical Requirements Mechan

18、ical Requirements6.1 Tension TestTensile properties of tubing as manufac-tured (prior to cold working) shall conform to the requirementsspecified in Table 2.6.1.1 The specimens and tension tests required shall bemade in accordance with Test Methods and Definitions A 370.6.1.2 Specimens shall be test

19、ed at room temperature.6.1.3 Test specimens shall be taken from the ends offinished tubes prior to upsetting, swaging, expanding, or otherforming operations, or being cut to length. They shall besmooth on the ends and free from burrs and flaws.6.1.4 If any test specimen shows flaws or defective mach

20、in-ing, it may be discarded and another specimen substituted.6.1.5 The yield strength shall be determined as that corre-sponding to a permanent offset of 0.2 % of the gage length ofthe specimen, or a total extension of 0.5 % of the gage lengthunder load.6.1.6 If the percentage of elongation of any t

21、est specimen isless than that specified and any part of the fracture is more than34 in. (19.0 mm) from the center of the gage length, asindicated by scribe marks on the specimen before testing, aretest shall be allowed.6.2 Flattening TestA section of tubing, not less than 212in. (64 mm) in length, s

22、hall stand being flattened betweenparallel plates until the inside walls are in contact withoutcracking or otherwise showing flaws.6.3 Expansion TestA section of tubing approximately 4in. (100 mm) in length shall stand being expanded over atapered mandrel having a slope of 1 in 10 until the outsided

23、iameter at the expanded end is increased 20 % withoutcracking or otherwise showing flaws. (Prior to the expansiontest, tubing shall be cut off square, edge crowned, anddeburred. It shall be held firmly and squarely in the die, andpunch must be guided on the axis of the tubing.)6.4 Bend TestThe finis

24、hed tubing shall stand bending on acenterline radius equal to three times the tubing outsidediameter without kinking, cracking, or developing other flawswhere proper bending fixtures are used.6.5 Pressure Proof TestsEach tube shall be capable ofwithstanding, without bursting or leaking, either of th

25、e follow-ing proof tests:6.5.1 An internal hydrostatic pressure sufficient to subjectthe material to a minimum fiber stress of 16 000 psi (110MPa). Hydrostatic pressure shall be determined by the follow-ing formula:P 5 2St/Dwhere:P = hydrostatic pressure, psi (or MPa),S = allowable fiber stress, 16

26、000 psi (110 MPa),t = actual wall thickness of tubing, in. (or mm), andD = actual outside diameter of tubing, in. (or mm).6.5.2 An underwater air pressure between 225 and 250 psi(1.55 and 1.73 MPa).7. Coating7.1 Tubing may be furnished with a copper coating on theinside and outside surfaces, at the

27、option of the manufacturer.8. Inside Surface Cleanliness8.1 When inside surface cleanliness is specified by thepurchaser, tubing for certain uses, such as refrigeration con-densers, shall conform to the following requirement for inter-nal cleanliness:8.1.1 When a length of tubing is washed internall

28、y withredistilled chloroform or redistilled 1,1,1-trichloroethane, theresidue remaining upon evaporation of the solvent shall notexceed 1.25 3 104g/in.2(0.194 g/m2) of internal surface. Toperform the test, pour 100 mL of solvent through the tubingand collect. The total length of tubing tested should

29、 not be lessthan 40 ft (12 m), although this total length may be obtained bywashing several separate lengths and pouring the same solventthrough each in succession. Evaporate the solvent in a steam orhot water bath, and dry at 110C (230F) until the vapors arecompletely removed.8.2 To maintain this l

30、evel of cleanliness in shipping, han-dling, and storage, the purchaser may request that the manu-facturer seal the tube ends with caps or closures.9. Dimensional Tolerances9.1 The tubing shall conform to the permissible variations inTable 3, Table 4, and Table 5.TABLE 1 Chemical RequirementsElement

31、Composition, %Carbon 0.05 to 0.15Manganese 0.27 to 0.63Phosphorus, max 0.035Sulfur, max 0.035TABLE 2 Tensile RequirementsProperty RequirementTensile strength, min, psi (MPa) 42 000 (290)Yield strength, min, psi (MPa) 25 000 (172)Elongation in 2 in. (50.8 mm) min, % 25A 254 97 (2007)210. Workmanship,

32、 Finish, and Appearance10.1 Finished tubing shall be clean, smooth and round, bothinside and outside, and shall be free of rust, scale, and defectsthat impair processing and serviceability. Finished tubes shallbe reasonably straight.11. Retests11.1 If the results of the mechanical tests of any group

33、 or lotdo not conform to the requirements specified in the individualspecification, retests may be made on additional tubes ofdouble the original number from the same group or lot, each ofwhich shall conform to the requirements specified.12. Retreatment12.1 If the individual tubes or the tubes selec

34、ted to representany group or lot fail to conform to the test requirements, theindividual tubes or the group or lot represented may beretreated and resubmitted for test. Not more than two reheattreatments shall be permitted.13. Inspection13.1 The inspector representing the purchaser shall haveentry a

35、t all times while work on the contract of the purchaseris being performed, to all parts of the manufacturers worksthat concern the manufacture of the material ordered. Themanufacturer shall afford the inspector all reasonable facilitiesto satisfy him that the material is being furnished in accordanc

36、ewith this specification. All required tests and inspection shallbe made at the place of manufacture prior to shipment, unlessotherwise specified, and shall be conducted so as not tointerfere unnecessarily with the operation of the works.14. Rejection14.1 Each length of tubing received from the manu

37、facturermay be inspected by the purchaser and, if it does not meet therequirements of the specification based on the inspection andtest method as outlined in the specification, the tubing may berejected and the manufacturer shall be notified. Disposition ofrejected tubing shall be a matter of agreem

38、ent between themanufacturer and the purchaser.14.2 Material that fails in any of the forming operations orin the process of installation and is found to be defective shallbe set aside, and the manufacturer shall be notified for mutualevaluation of the materials suitability. Disposition of suchmateri

39、al shall be a matter for agreement.15. Certification15.1 When requested on the purchasers order, a test report,signed by an authorized employee or representative of themanufacturer, shall be furnished to the purchaser to indicate thespecification and year date and grade, the results of thechemical a

40、nalysis, hardness, and tension tests, when specified,and other tests as may be specified in writing by the purchaser.16. Product Marking16.1 The specification number (the marking need not in-clude the year date of the specification), the name or brand ofthe manufacturer and the size of tubing or the

41、 part number shallbe marked on a tag or label securely attached to the bundles orboxes in which the tubes are shipped.16.2 Bar CodingIn addition to the requirements in 16.1bar coding is acceptable as a supplemental identificationmethod. The purchaser may specify in the order a specific barcoding sys

42、tem to be used.17. Keywords17.1 steel tubeTABLE 3 Outside Diameter RequirementsSpecified Outside Diameter, in. (mm) Variations, in. (mm)Plus or MinusUnder316 (4.76) 0.002 (0.051)316 (4.76) through38 (9.53) 0.003 (0.076)716 (11.1) through58 (15.9) 0.004 (0.102)TABLE 4 Wall Thickness RequirementsSpeci

43、fied Wall Thickness, in. (mm) Variations, in. (mm)Plus or Minus0.020 (0.51) through 0.030 (0.76) 0.003 (0.08)0.031 (0.79) through 0.049 (1.24) 0.0035 (0.09)TABLE 5 Length RequirementsSpecified Cut Length, in. (m) Variations, in. (mm)18 (0.46) and under 60.03 (60.76)Over 18 (0.46) through 40 (1.02) 6

44、0.06 (61.52)Over 40 (1.02) through 80 (2.03) 60.12 (63.05)Over 80 (2.03) through 120 (3.05) 60.25 (66.35)Over 120 (3.05) +1.00 (+25.4), 0.0A 254 97 (2007)3SUPPLEMENTARY REQUIREMENTSOne or more of the following supplementary requirements shall apply only when specified by thepurchaser in the inquiry,

45、 contract, or order. Details of these supplementary requirements shall beagreed upon by the manufacturer and the purchaser.S1. Flare TestS1.1 Brazed tubing shall stand being double flared todimensions shown in SAE Standard J 533, without splittingthrough the wall at the major diameter of the flare.A

46、separationof the outer lap joint is permissible on the flared end of the tubeonly inArea A (see Fig. S1.1). This separation shall not exceed0.12 in. (3.0 mm) in length and shall be confined to the outerthickness only. Seam separation is not permitted in the follow-ing areas:S1.1.1 Area B (the flare

47、seat, defined as the surface withinthe 90 included angle); conical surface shall be smooth andfree from cracks or other irregularities that could cause leaksafter assembly.S1.1.2 Area C (the surface beyond the length of the doublethickness created by the flare).S1.2 The flare seat may contain superf

48、icial random radialmarks or indentations which are not detrimental to the seal-ability of the flare. No indentations of a repetitive natureresulting from flaring tooling deterioration or adhesion of chipsor dirt to the flaring tooling are permissible. In the event thatthe physical appearance of the

49、flare seat is questioned, thecriterion for final judgment is whether or not the flare seat willseal when subjected to a pressure test at the prescribed torquelevel.S2. External CoatingS2.1 The outside surface of the tubing shall be coated witha hot-dipped, lead-tin alloy coating. Weight and composition ofcoating shall be agreed upon between the manufacturer andpurchaser.S3. End FinishS3.1 Finished tubing shall have smooth ends free of burrs.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any ite