ASTM A268 A268M-2005a Standard Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for General Service.pdf

1、Designation: A 268/A 268M 05aStandard Specification forSeamless and Welded Ferritic and Martensitic StainlessSteel Tubing for General Service1This standard is issued under the fixed designationA 268/A 268M; the number immediately following the designation indicates the yearof original adoption or, i

2、n the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1

3、 This specification2covers a number of grades ofnominal-wall-thickness, stainless steel tubing for generalcorrosion-resisting and high-temperature service. Most of thesegrades are commonly known as the “straight-chromium” typesand are characterized by being ferromagnetic. Two of thesegrades, TP410 a

4、nd UNS S 41500 (Table 1), are amenable tohardening by heat treatment, and the high-chromium, ferriticalloys are sensitive to notch-brittleness on slow cooling toordinary temperatures. These features should be recognized inthe use of these materials. Grade TP439 is used primarily forhot-water tank se

5、rvice and does not require post-weld heattreatment to prevent attack of the heat affected zone.1.2 An optional supplementary requirement is provided, andwhen desired, shall be so stated in the order.1.3 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard

6、. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the other. Combining values from thetwo systems may result in nonconformance with the specifi-cation. The inch-pound units shall apply

7、unless the “M”designation of this specification is specified in the order.2. Referenced Documents2.1 ASTM Standards:3A 480/A 480M Specification for General Requirements forFlat-Rolled Stainless and Heat-Resisting Steel Plate,Sheet, and StripA 763 Practices for Detecting Susceptibility to Intergranu-

8、lar Attack in Ferritic Stainless SteelsA 1016/A 1016M Specification for General Requirementsfor Ferritic Alloy Steel, Austenitic Alloy Steel, and Stain-less Steel TubesE 213 Practice for Ultrasonic Examination of Metal Pipeand TubingE 273 Practice for Ultrasonic Examination of the WeldZone of Welded

9、 Pipe and Tubing3. Terminology3.1 Lot Definitions:3.1.1 For flange and flaring requirements, the term lotapplies to all tubes, prior to cutting, of the same nominal sizeand wall thickness that are produced from the same heat ofsteel. If final heat treatment is in a batch-type furnace, a lotshall inc

10、lude only those tubes of the same size and from thesame heat that are heat treated in the same furnace charge. Ifthe final heat treatment is in a continuous furnace, the numberof tubes of the same size and from the same heat in a lot shallbe determined from the size of the tubes as given in Table 2.

11、3.1.2 For tensile and hardness test requirements, the term lotapplies to all tubes, prior to cutting, of the same nominaldiameter and wall thickness that are produced from the sameheat of steel. If final heat treatment is in a batch-type furnace,a lot shall include only those tubes of the same size

12、and thesame heat that are heat treated in the same furnace charge. Ifthe final heat treatment is in a continuous furnace, a lot shallinclude all tubes of the same size and heat, heat treated in thesame furnace at the same temperature, time at heat, and furnacespeed.4. Ordering Information4.1 It is t

13、he responsibility of the purchaser to specify allrequirements that are necessary for material ordered under thisspecification. Such requirements may include, but are notlimited to, the following:4.1.1 Quantity (feet, metres, or number of lengths),4.1.2 Name of material (seamless or welded tubes),4.1

14、.3 Grade (Table 1),4.1.4 Size (outside diameter and nominal wall thickness),1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel, and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current ed

15、ition approved September 1, 2005. Published September 2005.Originally approved in 1944. Last previous edition approved in 2005 as A 268/A 268M 05.2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-268 in Section II of that Code.3For referenced ASTM standards, visit

16、the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 10

17、0 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.TABLE1ChemicalRequirementsGradeTP405TP410TP429TP430TP443TP4461TP4462A.TP409UNSDesignationS40500S41000S42900S43000S44300S44600S44600S40800S40900ElementComposition,%C,max0.080.150.120.120.200.200.120.080.08Mn,max1.001.00

18、1.001.001.001.501.501.001.00P,max0.0400.0400.0400.0400.0400.0400.0400.0450.045S,max0.0300.0300.0300.0300.0300.0300.0300.0450.030Si,max1.001.001.001.001.001.001.001.001.00Ni0.50max.0.75max0.75max0.50max0.80max0.50maxCr11.514.511.513.514.016.016.018.018.023.023.027.023.027.011.513.010.511.7Mo.Al0.100.

19、30.Cu.0.901.25.N.0.250.25.Ti.123Cmin;63Cmin;1.10max0.75maxA 268/A 268M 05a2TABLE1ContinuedGradeTP439.TP430TiTPXM-27TPXM-33A18Cr-2Mo29-429-4-226-3-325-4-4.TP468UNSDesignationS43035S43932S41500BS43036S44627S44626S44400S44700S44800S44660S44635S44735S32803S40977S43940S42035S46800ElementComposition,%C,ma

20、x0.070.0300.050.100.01A0.060.0250.0100.0100.0300.0250.0300.015C0.030.030.080.030Mn,max1.001.000.51.01.000.400.751.000.300.301.001.001.000.51.501.001.001.00P,max0.0400.0400.030.0400.020.0400.0400.0250.0250.0400.0400.0400.0200.0400.0400.0450.040S,max0.0300.0300.030.0300.020.0200.0300.0200.0200.0300.03

21、00.0300.0050.0150.0150.0300.030Si,max1.001.000.601.000.400.751.000.200.201.000.751.000.501.001.001.001.00Ni0.50max0.503.55.50.75max0.5Dmax0.50max1.00max0.15max2.02.51.03.503.54.51.00max3.04.00.301.00.1.02.50.50Cr17.0017.019.011.514.016.0025.027.525.027.017.519.528.030.028.030.025.028.024.526.028.002

22、8.029.010.5012.5017.5018.5013.515.518.0020.0019.0019.5030.00Mo.0.51.0.0.751.500.751.501.752.503.54.23.54.23.04.03.54.53.604.201.82.5.0.21.2.Al,max0.150.15.Cu,max.0.20.20.0.150.15.N,max0.040.030(Ti+Cb)0.20+4(C+N)min.;0.75max.0.0150.0400.0350.020E0.020E0.0400.0350.0450.0200.030.0.030Ti0.20+4(C.53Cmin;

23、.73(C+N)(Ti+Cb).(Ti+Cb)=(Ti+Cb)=(Ti+Cb)=.0.100.600.300.500.070.30+N)min;0.75maxbutnoless0.20+40.201.000.20+40.201.001.10maxthan0.20(C+N)and63(C+N)and63min;1.00min;0.80(C+N)minto(C+N)maxmaxmin0.80maxminCb.0.050.20.0.150.50F.(33%C+0.30)min.0.100.60(Ti+Cb)=0.20+4(C+N) min;0.80maxAForsmalldiameterorthin

24、walls,orboth,tubing,wheremanydrawingpassesarerequired,acarbonmaximumof0.015%isnecessary.Smalloutsidediametertubesaredefinedasthoselessthan0.500in.12.7mminoutsidediameterandlightwalltubesasthoselessthan0.049in.1.2mminaveragewallthickness(0.040in.1mminminimumwallthickness).BPlateversionofCA6NM.CCarbon

25、plusnitrogen=0.30max.DNickelpluscopper.ECarbonplusnitrogen=0.025%max.FCb/(C+N)=12min.A 268/A 268M 05a34.1.5 Length (specific or random),4.1.6 Optional requirements (hydrostatic or nondestructiveelectric test, Section 16),4.1.7 Test report required (Certification Section of Specifi-cation A 1016/A 10

26、16M),4.1.8 Specification designation,4.1.9 Intergranular corrosion test, and4.1.10 Special requirements.5. General Requirements5.1 Material furnished under this specification shall con-form to the applicable requirements of Specification A 1016/A 1016M unless otherwise provided herein.6. Manufacture

27、6.1 The tubes shall be made by the seamless or weldedprocess with no filler metal added.7. Heat Treatment7.1 As a final heat treatment, tubes shall be reheated to atemperature of 1200 F 650 C or higher and cooled (asappropriate for the grade) to meet the requirements of thisspecification.7.2 The mar

28、tensitic grade UNS S 41500 shall be reheated toa temperature of 950 F 510 C or higher and cooled asappropriate to meet the requirements of this specification.8. Chemical Composition8.1 The steel shall conform to the chemical requirementsprescribed in Table 1.9. Product Analysis9.1 An analysis of eit

29、her one billet or one length of flatrolledstock or one tube shall be made from each heat. The chemicalcomposition thus determined shall conform to the requirementsspecified.9.2 The product analysis tolerance of the Chemical Require-ments Table of A 480/A 480M shall apply. The product analy-sis toler

30、ance is not applicable to the carbon content for materialwith a specified maximum carbon of 0.04 % or less.9.3 If the original test for product analysis fails, retests oftwo additional billets, lengths of flat-rolled stock or tubes shallbe made. Both retests for the elements in question shall meetth

31、e requirements of the specification; otherwise all remainingmaterial in the heat or lot shall be rejected or, at the option ofthe producer, each billet or tube may be individually tested foracceptance. Billets, lengths of flat-rolled stock or tubes whichdo not meet the requirements of the specificat

32、ion shall berejected.10. Tensile Requirements10.1 The material shall conform to the tensile propertiesprescribed in Tables 3 and 4.11. Hardness Requirements11.1 The tubes shall have a hardness number not to exceedthose prescribed in Table 5.TABLE 2 Number of Tubes in a Lot Heat Treated by theContinu

33、ous ProcessSize of Tube Size of Lot2 in. 50.8 mm and over in outside diameter and0.200 in. 5.1 mm and over in wall thicknessnot more than 50 tubesLess than 2 in. 50.8 mm but over 1 in. 25.4 mmin outside diameter or over 1 in. 25.4 mm inoutside diameter and under 0.200 in. 5.1 mm inwall thicknessnot

34、more than 75 tubes1 in. 25.4 mm or less in outside diameter not more than 125 tubesTABLE 3 Tensile RequirementsGrade and UNS DesignationTensilestrength,min,ksi MPaYieldstrength,min,ksi MPaElongationA,Bin 2 in. or50 mm,min, %TP405S4050060 415 30 205 20.S4080055 380 30 205 20TP410S4100060 415 30 205 2

35、0TP429, TP430, and TP430 TiS429000, S 43000, and S 4303660 415 35 240 20TP443S4430070 485 40 275 20TP446-1S4460070 485 40 275 18TP446-2S4460065 450 40 275 20TP409S4090055 380 25 170 20TP439S4303560 415 30 205 20S43932 60 415 30 205 20.S41500115 795 90 620 15TPXM-27S4462765 450 40 275 20TPXM-33S44626

36、68 470 45 310 2018Cr-2MoS4440060 415 40 275 2029-4 and 29-4-2S44700 and S4480080 550 60 415 2026-3-3S4466085 585 65 450 2025-4-4S4463590 620 75 515 20.S4473575 515 60 415 1828-2-3.5S32803 87 600 72 500 16S40977 65 450 41 280 18S43940 62 430 36 250 18S42035 80 550 55 380 16TP468S4680060 415 30 205 22

37、AFor tubing smaller than12 in. 12.7 mm in outside diameter, the elongationvalues given for strip specimens in Table 2 shall apply. Mechanical propertyrequirements do not apply to tubing smaller than18 in. 3.2 mm in outsidediameter or with walls thinner than 0.015 in. 0.4 mm.BFor longitudinal strip t

38、ests a deduction of 0.90 % for TP4461 and S 44735and 1.00 % for all other grades shall be made from the basic minimum elongationfor each132 in. 0.8 mm decrease in wall thickness below516 in. 8 mm. Thefollowing table gives the computed minimum values:A 268/A 268M 05a412. Permissible Variations in Dim

39、ensions12.1 Variations in outside diameter, wall thickness, andlength from those specified shall not exceed the amountsprescribed in Table 6.12.2 The permissible variations in outside diameter given inTable 6 are not sufficient to provide for ovality in thin-walledtubes, as defined in the Table. In

40、such tubes, the maximum andminimum diameters at any cross section shall deviate from thenominal diameter by no more than twice the permissiblevariation in outside diameter given in Table 6; however, themean diameter at that cross section must still be within thegiven permissible variation.12.3 When

41、the specified wall is 2 % or less of the specifiedoutside diameter, the method of measurement is in accordancewith the agreement between the purchaser and the manufac-turer (see Note 1).NOTE 1Very thin wall tubing may not be stiff enough for the outsidediameter to be accurately measured with a point

42、 contact test method, suchas with the use of a micrometer or caliper. When very thin walls arespecified, “go”“no go” ring gages are commonly used to measurediameters of 112 in. 38.1 mm or less. A0.002-in. 0.05-mm additionaltolerance is usually added on the “go” ring gage to allow clearance forslidin

43、g. On larger diameters, measurement is commonly performed with api tape. Other test methods such as optical test methods may also beconsidered.13. Surface Condition13.1 All tubes shall be free of excessive mill scale, suitablefor inspection. A slight amount of oxidation will not beconsidered as scal

44、e. Any special finish requirements shall besubject to agreement between the manufacturer and the pur-chaser.14. Mechanical Tests Required14.1 Tension TestsOne tension test shall be made on aspecimen for lots of not more than 50 tubes. Tension tests shallbe made on specimens from two tubes for lots o

45、f more than 50tubes.14.2 Flaring Test (for Seamless Tubes) One test shall bemade on specimens from one end of one tube from each lot offinished tubes. The minimum expansion of the inside diametershall be 10 %. For tubes over 8 in. 203.2 mm in outsidediameter, or tubes with wall thickness38 in. 9.52

46、mm andover, the flattening test may be performed instead of the flaringtest unless the flaring test is specified in the purchase order.14.3 Flange Test (for Welded Tubes) One test shall bemade on specimens from one end of one tube from each lot offinished tubes. For tubes over 8 in. 203.2 mm in outs

47、idediameter, or tubes with wall thickness38 in. 9.52 mm andover, the flattening test may be performed instead of the flangetest unless the flange test is specified in the purchase order.14.4 Hardness TestBrinell or Rockwell hardness testsshall be made on specimens from two tubes from each lot.14.5 W

48、hen more than one heat is involved, the tension,flaring, flanging, and hardness test requirements shall apply toeach heat.14.6 Reverse Flattening TestFor welded tubes, one re-verse flattening test shall be made on a specimen from each1500 ft 450 m of finished tubing.15. Intergranular Corrosion Test15.1 If intergranular corrosion testing is specified in thepurchase order, the test shall be made in accordance withTABLE 4 Minimum Elongation ValuesWall ThicknessElongationAin2in.or 50 mm,