ASTM A409 A409M-2009 Standard Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-Temperature Service《腐蚀性或高温条件用焊接大直径奥氏体钢管标准规范》.pdf

1、Designation: A409/A409M 09Standard Specification forWelded Large Diameter Austenitic Steel Pipe for Corrosiveor High-Temperature Service1This standard is issued under the fixed designation A409/A409M; the number immediately following the designation indicates the yearof original adoption or, in the

2、case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification2covers straight seam or spiral seamelectric-fusion-welded, light-wal

3、l, austenitic chromium-nickelalloy steel pipe for corrosive or high-temperature service. Thesizes covered are NPS 14 to 30 with extra light (Schedule 5S)and light (Schedule 10S) wall thicknesses. Table X1.1 showsthe wall thickness of Schedule 5S and 10S pipe. Pipe havingother dimensions may be furni

4、shed provided such pipe com-plies with all other requirements of this specification.1.2 Several grades of alloy steel are covered as indicated inTable 1.1.3 Optional supplementary requirements are provided.These call for additional tests to be made, and when desiredshall be stated in the order, toge

5、ther with the number of suchtests required.1.4 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem may not be exact equivalents; therefore, each systemshall be used inde

6、pendently of the other. Combining valuesfrom the two systems may result in non-conformance with thestandard. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.NOTE 1The dimensionless designator NPS (nominal pipe size) hasbeen substituted in th

7、is standard for such traditional terms as nominaldiameter, size, and nominal size.2. Referenced Documents2.1 ASTM Standards:3A262 Practices for Detecting Susceptibility to IntergranularAttack in Austenitic Stainless SteelsA480/A480M Specification for General Requirements forFlat-Rolled Stainless and

8、 Heat-Resisting Steel Plate,Sheet, and StripA999/A999M Specification for General Requirements forAlloy and Stainless Steel PipeE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)2.2 ASME Boiler and Pressure Vessel Code:Section IX Welding Qualifications42.3 AWS Standard

9、s:5A 5.22 Flux Cored Arc WeldingA 5.30 Consumable Weld Inserts for Gas Tungsten ArcWeldingA 5.4 Corrosion-Resisting Chromium and Chromium-Nickel Steel Covered Welding ElectrodesA 5.9 Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding Rods and Bare ElectrodesA 5.11 Nickel and Nickel-Alloy

10、 Covered Welding Elec-trodesA 5.14 Nickel and Nickel-Alloy Bare Welding Rods andElectrodes2.4 Other Standard:SAE J1086 Practice for Numbering Metals and Alloys(UNS)63. Ordering Information3.1 Orders for material to this specification should includethe following, as required, to describe the desired

11、materialadequately:3.1.1 Quantity (feet, centimetres, or number of lengths),3.1.2 Name of material (straight seam or spiral seamelectric-fusion-welded austenitic steel pipe),3.1.3 Grade (Table 1),3.1.4 Size (outside diameter and schedule number, or wallthickness).1This specification is under the jur

12、isdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved Oct. 1, 2009. Published November 2009. Originallyapproved in 1957. Last previous edition approved

13、in 2008 as A409/A409M 08a.DOI: 10.1520/A0409_A0409M-09.2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-409 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Ann

14、ual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5Available from American Welding

15、 Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126, http:/www.aws.org.6Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001, http:/www.sae.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Har

16、bor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.5 Length (specific or random) (Section 11),3.1.6 End finish (Section on Ends of Specification A999/A999M),3.1.7 Optional requirements (5.2.1-5.2.3 removal of weldbead; 5.3.2, special heat treatment; 15.2, nondestructive test

17、;10.1.1, outside diameter tolerance; 11.2, length circumferen-tially welded; 12.3, repair by welding and heat treatmentsubsequent to repair welding; 12.4, sand blasted or pickled;17.1 Certification; Supplementary Requirements S1 to S6).3.1.8 Specification designation, and3.1.9 Special requirements.4

18、. General Requirements4.1 Material furnished to this specification shall conform tothe applicable requirements of the current edition of Specifi-cation A999/A999M, unless otherwise provided herein.5. Materials and Manufacture5.1 If a specific type of melting is required by the purchaserit shall be s

19、tated on the order.5.2 Welding:5.2.1 The welds shall be made by the manual or automaticelectric-welding process. For manual welding, the operator andprocedure shall be qualified in accordance with the ASMEBoiler and Pressure Vessel Code, Section IX. Unless otherwisespecified on the purchase order, t

20、he pipe may be welded withor without filler metal when the automatic electric-weldingprocess is used.5.2.2 The weld surface on either side of the weld may beflush with the base plate or may have a reasonably uniformcrown, not to exceed116 in. 2 mm. Any weld reinforcementmay be removed at the manufac

21、turers option or by agreementbetween the manufacturer and purchaser. The contour of thereinforcement should be reasonably smooth and free fromirregularities. The weld metal shall be fused uniformly into theplate surface. No concavity of contour is permitted unless theresulting thickness of weld meta

22、l is equal to or greater than theminimum thickness of the adjacent base metal.5.2.3 Weld defects, as determined by specified inspectionrequirements, shall be repaired by removal to sound metal andrewelding.5.3 Heat Treatment:5.3.1 Except as provided in 5.3.2, all pipe shall be furnishedin the heat-t

23、reated condition. The heat-treatment procedureshall consist of heating the material to a minimum temperatureof 1900 F 1040 C, except for S31254 and S30815 whichTABLE 1 Chemical RequirementsUNSDesigna-tionsAComposition, %Car-bon,maxMan-ganese,maxPhos-phorus,maxSulfur,maxSili-conNickel Chromium Molyb-

24、denumTita-niumColum-biumCerium Other ElementsTP201 S20100 0.15 5.57.5 0.060 0.030 1.00 3.55.5 16.018.0 . . . . . . . . . . . . N 0.25TP201LN S20153 0.03 6.47.5 0.045 0.015 0.75 4.05.0 16.017.5 . . . . . . . . . . . . N 0.100.25,Cu 1.00TP304 S30400 0.08 2.00 0.045 0.030 1.00 max 8.011.0 18.020.0 . .

25、. . . . . . . . . . . . .TP304L S30403 0.035 2.00 0.045 0.030 1.00 max 8.012.0 18.020.0 . . . . . . . . . . . . . . .TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 max 12.016.0 22.024.0 . . . . . . . . . Cb 10 3 C min,1.10 maxTP309S S30908 0.08 2.00 0.045 0.030 1.00 max 12.015.0 22.024.0 . . . . . . . .

26、.TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 max 19.022.0 24.026.0 . . . . . . . . . Cb 10 3 C min,1.10 maxTP310S S31008 0.08 2.00 0.045 0.030 1.00 max 19.022.0 24.026.0 . . . . . . . . .TP316 S31600 0.08 2.00 0.045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . .TP316L S31603 0.035 2.00 0.

27、045 0.030 1.00 max 10.014.0 16.018.0 2.003.00 . . . . . . . . . . . .TP317 S31700 0.08 2.00 0.045 0.030 1.00 max 11.015.0 18.020.0 3.04.0 . . . . . . . . . . . . S31727 0.030 1.00 0.030 0.030 1.00 max 14.516.5 17.519.0 3.84.5 . . . . . . . . . N 0.150.21Cu 2.84.0. . . S32053 0.030 1.00 0.030 0.010 1

28、.00 max 24.026.0 22.024.0 5.06.0 . . . . . . . . . N 0.170.22TP321 S32100 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.020.0 . . .B. . .TP347 S34700 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .C. .TP348 S34800 0.08 2.00 0.045 0.030 1.00 max 9.0012.0 17.019.0 . . . . . .D. . . . S31254

29、0.020 1.00 0.030 0.010 0.80 max 17.518.5 19.519.5 6.06.5 . . . . . . . . . Cu 0.501.00N 0.180.22. . . S30815 0.050.10 0.80 0.040 0.030 1.402.00 10.012.0 20.022.0 . . . . . . . . . 0.030.08 N 0.140.20. . . S31725 0.030 2.00 0.045 0.030 1.00 max 13.517.5 18.020.0 4.05.0 . . . . . . . . . N 0.020 max.

30、. . S31726 0.030 2.00 0.045 0.030 1.00 max 14.517.5 17.020.0 4.05.0 . . . . . . . . . N 0.100.20. . . S34565 0.030 5.07.0 0.030 0.010 1.00 max 16.018.0 23.025.0 4.05.0 . . . 0.10max. . . N 0.400.60. . . N08367 0.030 2.00 0.040 0.030 1.00 max 23.525.5 20.022.0 6.07.0 . . . . . . . . . Cu 0.75 maxNi 0

31、.180.25. . . S20400 0.030 7.09.0 0.45 0.030 1.00 max 1.503.00 15.017.0 . . . . . . . . . . . . N 0.150.30ANew designation established in accordance with ASTM E527 and SAE J1086.BThe titanium content shall be not less than 5 times the carbon content and not more than 0.70 %.CThe columbium plus tantal

32、um content shall be not less than 10 times the carbon content and not more than 1.10 %.DThe columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %. The tantalum content shall be 0.10 % maximum,CO 0.20 % maximum.A409/A409M 092shall be heat treated

33、to 2100 F 1150 C and 1920 F 1050C respectively, S31727 and S32053 which shall be heattreated in the range 1975 to 2155 F 1080 to 1180 C, S34565which shall be heat treated in the range 2050 F 1120 C to2140 F 1170 C, and N08367, which shall be heated to aminimum temperature of 2025 F 1107 C, all mater

34、ials to befollowed by quenching in water or rapidly cooling by othermeans.5.3.2 The purchase order shall specify one of the followingconditions if the heat-treated condition specified in 5.3.1 is notdesired by the purchaser:5.3.2.1 A final heat-treatment temperature under 1900 F1040 C. Each pipe sup

35、plied under this requirement shall bestenciled with the final heat-treatment temperature in degreesFahrenheit or degrees Celsius after the suffix “HT.” Controlledstructural or special service characteristics may be specified asa guide for the most suitable heat treatment.5.3.2.2 No final heat treatm

36、ent of pipe fabricated of plate,that has been solution heat treated at temperatures required bythis specification. Each pipe supplied under this requirementshall be stenciled with the suffix “HT-O.”5.3.2.3 No final heat treatment of pipe fabricated of plate,that has not been solution heat treated. E

37、ach pipe suppliedunder this requirement shall be stenciled with the suffix“HT-SO.”5.4 A solution annealing temperature above 1950 F 1065C may impair the resistance to intergranular corrosion aftersubsequent exposure to sensitizing conditions in TP321,TP347, and TP348. When specified by the purchaser

38、, a lowertemperature stabilization or re-solution anneal shall be usedsubsequent to the initial high temperature solution anneal (seeSupplementary Requirement S5).6. Chemical Composition6.1 The steel shall conform to the chemical composition inTable 1.6.2 When specified on the purchase order, a prod

39、uct analy-sis shall be supplied from one tube or coil of steel per heat. Theproduct analysis tolerance of Specification A480/A480M shallapply.6.3 Unless otherwise specified in the purchase order, thechemical composition of the welding filler metal shall conformto the requirements of the applicable A

40、WS specification for thecorresponding grade shown in Table 2. Grades with no fillermetal classification indicated shall be welded with filler metalsproducing deposited weld metal having a composition inaccordance with the chemical composition specified in Table 1.The method of analysis for nitrogen

41、and cerium shall be amatter of agreement between the purchaser and manufacturer.TABLE 2 Filler Metal SpecificationsGradeUNSDesignationFiller Metal Classification and UNS DesignationAfor ApplicableBAWS SpecificationA5.4 A5.9 A5.11 A5.14 A5.22 A5.30Class. UNS Class. UNS Class. UNS Class. UNS Class. UN

42、S Class. UNSTP201 S20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP201LN S20153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP304 S30400 E308 W30810 ER308S30880W30840. . . . . . . . . . . . E308T W30831 IN308 S30880TP304L S30403 E308L W30813

43、ER308LS30883W30843. . . . . . . . . . . . E308T W30835 IN308L S30883TP309Cb S30940 E309Cb W30917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP310Cb S31040 E310Cb W31017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP316 S31600 E316 W31610 ER316S31680W31640. . . . . . .

44、. . . . . E316T W31631 IN316 S31680TP316L S31603 E316L W31603 ER316LS31683W31643. . . . . . . . . . . . E316LT W31635 IN316L S31683TP317 S31700 E317 W31700 ER317S31783W31743. . . . . . . . . . . . E317T W31731 IN317 S31780. . . S31727 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45、 . . . . . S32053 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TP321 S32100 E347 W34710HER321ER347S32180W32140S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP347 S34700 E347 W34710 ER347S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780TP348 S34800

46、 E347 W34710 ER347S34780W34740. . . . . . . . . . . . E347T W34733 IN348 S34780. . . S31254 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31725 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S31726 . . . . . . . . . .

47、. . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . . . . S34565 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N08367 . . . . . . . . . . . . ENiCrMo-3 W86112 ErNiCrMo-3 N06625 . . . . . . . . . . . . . . S20400 E209 W32210 ER209 W32240 . . . . . . . . . . . .

48、. . . . . . . . . . . .ANew designation established in accordance with Practice E527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).BChoice of American Welding Society specification depends on the welding process used.A409/A409M 093The purchaser may choose a higher-alloy filler metal

49、whenneeded for corrosion resistance.7. Tensile Requirements7.1 The tensile properties of the plate or sheet used inmaking the pipe shall conform to the requirements prescribedin Table 3. Certified mill test reports shall be submitted to thepipe manufacturer.7.2 Atransverse tension test taken across the welded joint ofthe finished pipe shall meet the same minimum tensile strengthrequirements as the sheet or plate. The weld section on thetension specimen shal