ASTM A510 A510M-2011 Standard Specification for General Requirements for Wire Rods and Coarse Round Wire Carbon Steel《碳素钢盘条和粗圆钢丝通用要求的标准规格》.pdf

1、Designation:A51008 Designation: A510/A510M 11Standard Specification forGeneral Requirements for Wire Rods and Coarse RoundWire, Carbon Steel, and Alloy Steel1This standard is issued under the fixed designation A510/A510M; the number immediately following the designation indicates the yearof original

2、 adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defens

3、e.1. Scope*1.1 This specification covers general requirements for carbon and alloy steel wire rods and uncoated coarse round wire in coilsor straightened and cut lengths.1.2 In case of conflict, the requirements in the purchase order, on the drawing, in the individual specification, and in this gene

4、ralspecification shall prevail in the sequence named. Note1A complete metric companion to this specification has beendevelopedSpecification A510M; therefore, no metric equivalents are presented in this specification.1.3The values stated in inch-pound units are to be regarded as standard. No other un

5、its of measurement are included in thisstandard.1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from

6、 thetwo systems may result in non-conformance with the standard.2. Referenced Documents2.1 ASTM Standards:2A5 Specification for High-Carbon Steel Joint Bars; Replaced by A3A370 Test Methods and Definitions for Mechanical Testing of Steel Products A510MA510M Specification for General Requirements for

7、 Wire Rods and Coarse Round Wire, Carbon Steel (Metric)A700 Practices for Packaging, Marking, and Loading Methods for Steel Products for ShipmentA751 Test Methods, Practices, and Terminology for Chemical Analysis of Steel ProductsA941 Terminology Relating to Steel, Stainless Steel, Related Alloys, a

8、nd FerroalloysA1040 Guide for Specifying Harmonized Standard Grade Compositions for Wrought Carbon, Low-Alloy, and Alloy SteelsE29 Practice for Using Significant Digits in Test Data to Determine Conformance with SpecificationsE30 Test Methods for Chemical Analysis of Steel, Cast Iron, Open-Hearth Ir

9、on, and Wrought Iron3E112 Test Methods for Determining Average Grain Size E527E527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)2.2 SAE Standard:J1086Numbering Metals and Alloy4J 1086 Numbering Metals and Alloy2.3 AIAG Standard:5AIAGB-5 02.00 Primary Metals Identific

10、ation Tag Application Standard3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1carbon steelsteel in which no minimum content is specified or required for aluminum, chromium, cobalt, columbium,molybdenum, nickel, titanium, tungsten, vanadium, or zirconium, or any other element ad

11、ded to obtain a desired alloying effect;1This specification is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.03on Steel Rod and Wire.Current edition approved Nov.Dec. 15, 2008.2011. Published January 200

12、9.2012. Originally approved in 1964. Last previous edition approved in 20072008 asA510 078.DOI: 10.1520/A0510-08.10.1520/A0510_A0510M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume

13、information, refer to the standards Document Summary page on the ASTM website.3Withdrawn. The last approved version of this historical standard is referenced on www.astm.org.4Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd., Suite 200, Southfield, MI 48033, http:/www.aiag.org

14、.4Available from Society of Automotive Engineers (SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001, http:/www.sae.org.5Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd., Suite 200, Southfield, MI 48033, http:/www.aiag.org.1This document is not an ASTM standard and is inte

15、nded only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the curre

16、nt versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.when the specified minimum for

17、copper does not exceed 0.40%; or when the maximum content specified for any of the followingelements does not exceed these percentages: manganese 1.65, silicon 0.60, or copper 0.60.3.1.1.1DiscussionIn all carbon steels small quantities of certain residual elements unavoidably retained from raw mater

18、ials aresometimes found that are not specified or required, such as copper, nickel, molybdenum, chromium, etc. These elements areconsidered as incidental and are not formally determined or reported. Elements may be specified to improve machinability ofcarbon steels such as sulfur and lead.3.1.23.1.1

19、 coarse round wirefrom 0.035 to 0.999 in. in diameter, inclusivefrom 0.035 to 0.999 in. 0.90 to 25 mm in diameter,inclusive, wire that is produced from hot-rolled wire rods or hot-rolled coiled bars by one or more cold reductions primarily forthe purpose of obtaining a desired size with dimensional

20、accuracy, surface finish, and mechanical properties. By varying theamount of cold reduction and other wire mill practices, including thermal treatment, a wide diversity of mechanical properties andfinishes are made available.3.1.2.13.1.1.1 DiscussionCoarse round wire is designated by Steel Wire Gaug

21、e numbers, common fractions, or decimal parts of aninch, or metric equivalents. The Steel Wire Gauge system (US) is shown in Table 1 . Since the many gauge systems in use maycause confusion, the purchaser is encouraged to specify wire diameters in inches or decimal parts, or both.3.1.3(English Units

22、) and Table 1(M) (SI Units). Since the many gauge systems in use may cause confusion, the purchaser isencouraged to specify wire diameters in inches, decimal parts, or metric equivalents.3.1.2 straightened and cut wirewire that is produced from coils of wire by means of special machinery which strai

23、ghtens thewire and cuts it to a specified length.3.1.3.13.1.2.1 DiscussionThe straightening operation may alter the mechanical properties of the wire, especially the tensile strength.The straightening operation may also induce changes in the diameter of the wire. The extent of the changes in the pro

24、perties ofthe wire after cold straightening depends upon the kind of wire and also on the normal variations in the adjustments of thestraightening equipment. It is therefore not possible to forecast the properties of straightened and cut wire and each kind of wireneeds individual consideration. In m

25、ost cases, the end use of straightened and cut wire is not seriously influenced by these changes.3.1.43.1.3 wire rodsrods that are hot rolled from billets to an approximate round cross section into coils of one continuous length.Rods are not comparable to hot-rolled bars in accuracy of cross section

26、 or surface finish and as a semifinished product are intendedprimarily for the manufacture of wire.3.1.4.13.1.3.1 DiscussionRod sizes from732 to4764 in. 5.5 to 18.6 mm in diameter, inclusive, are designated by fractions ordecimal parts of an inch or metric equivalents as shown in Table 2 . (English

27、Units) and Table 2(M) (SI Units).4. Ordering Information4.1 Orders for hot-rolled wire rods under this specification should include the following information:4.1.1Quantity (pounds),4.1.1 Quantity (lbs kg or Mg),4.1.2 Name of material (wire rods),4.1.3 Diameter (Table 2),4.1.4Chemical composition gra

28、de no. (Tables 3-64.1.4 Chemical composition grade no. (Guide A1040),4.1.4.1If ordered to chemical composition, see Section 6.1.1.4.1.4.2If ordered to tensile strength, with or without chemistry ranges, see 6.1.2.4.1.5 Packaging,4.1.6 ASTM designation and date of issue, and4.1.7 Special requirements

29、, if any.NOTE2A typical ordering description is as follows: 100000 lb Wire Rods,732 in., Grade 1010 in approximately 1000 lb Coils to ASTM A510 dated_. 1A typical ordering description is as follows: 100 000 lb Wire Rods,732 in., Grade 1010 in approximately 1000 lb Coils to 50 000 kg steelwire rods,

30、5.5 mm, Grade G10100 in approximately 600 kg for metric orders to ASTM A510 dated _.4.2 Orders for coarse round wire under this specification should include the following information:4.2.1Quantity (pounds or pieces),4.2.2Name of material (uncoated carbon steel wire),4.2.1 Quantity (lbs or pieces kg

31、or pieces),4.2.2 Name of material (uncoated carbon steel wire or alloy steel wire),4.2.3 Diameter (see 3.1.23.1.1),4.2.4 Length (straightened and cut only),4.2.5Chemical composition (Tables 3-64.2.5 Chemical composition (Guide A1040),A510/A510M 1124.2.6 Packaging,4.2.7 ASTM designation and date of i

32、ssue, and4.2.8 Special requirements, if any.NOTE3A typical ordering description is as follows: 40000 lb Uncoated Carbon Steel Wire, 0.148 in. (9 ga.) diameter, Grade 1008 in 500 lb Coils onTubular Carriers to ASTM A 510-XX, or2500 Pieces, Carbon Steel Wire, 0.375 in. diameter, Straightened and Cut 2

33、912 in., Grade 1015, in 25 Piece Bundles on Pallets to ASTM A 510-XX.2A typical ordering description is as follows: 40 000 lb Uncoated Carbon or Alloy Steel Wire, 0.148 in. (9 ga.) diameter, Grade 1008 in 500 lb Coilson Tubular Carriers to ASTM A150/A510M-XX, or2500 Pieces, Carbon or Alloy Steel Wir

34、e, 0.375 in. diameter, Straightened and Cut 2912 in., Grade 1015, in 25 Piece Bundles on Pallets to ASTMA150/A510M-XX.For metric, a typical ordering description is as follows: 15 000 kg uncoated carbon or alloy steel wire 3.8 mm diameter, Grade G10080 in 1000 KgTABLE 1 Steel Wire GaugeA(English Unit

35、s)GaugeNo.DecimalEquivalent,in.Gauge No.DecimalEquivalent,in.7/0 0.490 9 0.148*6/0 0.462* 912 0.1425/0 0.430* 10 0.1354/0 0.394* 1012 0.1283/0 0.362* 11 0.120*2/0 0.331 1112 0.1131/0 0.306 12 0.106*1 0.283 1212 0.099112 0.272 13 0.092*2 0.262* 1312 0.086212 0.253 14 0.0803 0.244* 1412 0.076312 0.234

36、 15 0.0724 0.225* 1512 0.067412 0.216 16 0.062*5 0.207 1612 0.058512 0.200 17 0.0546 0.192 1712 0.051612 0.184 18 0.048*7 0.177 1812 0.044712 0.170 19 0.0418 0.162 1912 0.038812 0.155 20 0.035*AThe steel wire gauge outlined in this table has been taken from the originalWashburn and Moen Gauge chart.

37、 In 20 gauge and coarser, sizes originallyquoted to 4 decimal equivalent places have been rounded to 3 decimal places inaccordance with rounding procedures of Practice E29.All rounded U.S. customaryvalues are indicated by an asterisk.TABLE 1 (M) Steel Wire GaugeA(SI Units, mm)0.90 6.01.00 6.51.10 7.

38、01.20 7.51.30 8.01.40 8.51.60 9.01.80 9.52.0 10.02.1 11.02.2 12.02.4 13.02.5 14.02.6 15.02.8 16.03.0 17.03.2 18.03.5 19.03.8 20.04.0 21.04.2 22.04.5 23.04.8 24.05.0 25.05.5A510/A510M 113coils on tubular carriers to ASTM A150/A510M-XX, or 2500 pieces carbon or alloy steel wire, 9.5 mm diameter, strai

39、ghtened and cut, 0.76 m, GradeG10500, in 25-piece bundles on pallets to ASTM A150/A510M-XX.5. Manufacture5.1The5.1 The steel shall be made by the electric-furnace, basic-oxygen or other similar commercially accepted steel makingprocess. The steel may be either ingot cast or strand cast.6. Chemical C

40、omposition6.1 The chemical composition for steel under this specification shall conform to the requirements set forth in the purchase order.6.1.1If material is ordered to chemical composition, the Chemical compositions are specified by ranges or limits for carbon andother elements. The grades common

41、ly specified for carbon and alloy steel wire rods and coarse round wire are showndesignatedin Tables 3-6Guide A1040.6.1.2For6.1.1 For wire rods intended for direct-drawn wire, it is common practice to specify a range of tensile strength. Ifchemistry ranges are also specified, due consideration shoul

42、d be taken to ensure that the producer can achieve the requiredstrengths within the allowable carbon range. The limits for Mn, P, and S limits for carbon steel wire rods are normally specifiedaccording to Table 3Guide A1040.6.2 Boron Additions to Control Strain Ageing BehaviorIntentional additions o

43、f boron to low carbon steels for the purpose ofcontrolling strain ageing behavior during wire drawing is permissible only with the agreement of the purchaser. In such cases, theboron content shall be reported in either a material test report or certification.6.2.1 For steels that do not have intenti

44、onal boron additions for hardenability or for control of strain ageing behavior, the boroncontent will not normally exceed 0.0008 %.6.3 Cast or Heat Analysis (Formerly Ladle Analysis)An analysis of each cast or heat shall be made by the producer toTABLE 2 Sizes of Wire RodsA(English Units)InchFracti

45、onDecimalEquivalent,in.InchFractionDecimalEquivalent,in.732 0.2193164 0.4841564 0.23412 0.50014 0.2503364 0.5161764 0.2661732 0.531932 0.2813564 0.5471964 0.297916 0.562516 0.3123764 0.5782164 0.3281932 0.5941132 0.3443964 0.6092364 0.35958 0.62538 0.3754164 0.6412564 0.3912132 0.6561332 0.4064364 0

46、.6722764 0.4221116 0.688716 0.4384564 0.703296415320.4530.469233247640.7190.734ARounded off to 3 decimal places in decimal equivalents in accordance withprocedures outlined in Practice E29.TABLE 2 (M) Sizes of Wire Rods (SI Units, mm)5.5 12.56 136.5 13.57 147.5 14.58 158.5 15.59 169.5 16.510 1710.5

47、17.511 1811.5 18.512 19A510/A510M 114determine the percentage of the elements specified. The analysis shall be made from a test sample, preferably taken during thepouring of the cast or heat. The chemical composition thus determined shall be reported, if required, to the purchaser, or hisrepresentat

48、ive. Reporting of significant figures and rounding shall be in accordance with Test Methods, Practices, and TerminologyA751.6.36.4 Product Analysis (Formerly Check Analysis)A product analysis may be made by the purchaser. The analysis is not usedfor a duplicate analysis to confirm a previous result.

49、 The purpose of the product analysis is to verify that the chemical compositionis within specified limits for each element, including applicable permissible variations in product analysis. The results of analysestaken from different pieces of a heat may differ within permissible limits from each other and from the heat or cast analysis. Table73 shows the permissible variations for product analysis of carbon steel. The results of the product analysis obtained, except lead,shall not