ASTM A512-2006(2012) Standard Specification for Cold-Drawn Buttweld Carbon Steel Mechanical Tubing《冷拉对缝焊碳素钢机械管的标准规格》.pdf

1、Designation: A512 06 (Reapproved 2012)Standard Specification forCold-Drawn Buttweld Carbon Steel Mechanical Tubing1This standard is issued under the fixed designation A512; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year o

2、f last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification covers cold-dra

3、wn buttweld carbonsteel tubes for use as mechanical tubing.1.2 This specification covers round, square, rectangular, andspecial shape mechanical tubing.1.3 Round tube size ranges covered are outside diameters upto 312 in. (88.9 mm) and wall thickness from 0.035 to 0.500in. (0.89 to 12.70 mm).1.4 Opt

4、ional supplementary requirements are provided and,when desired, shall be so stated in the order.1.5 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considere

5、d standard.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA1040 Guide for Specifying Harmonized Standard GradeCompositions for Wrought Carbon, Low-Alloy, and AlloySteelsE59 Practice for Sampling Steel and Iron for Determinationof C

6、hemical Composition (Withdrawn 1996)32.2 Military Standards:4MIL-STD-129 Marking for Shipment and StorageMIL-STD-163 Steel Mill Products Preparation for Shipmentand Storage2.3 Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)43. Ordering Information3.1 Orders for material und

7、er this specification shouldinclude the following, as required, to describe the requiredmaterial adequately:3.1.1 Quantity (feet, weight (Note 1), or number of lengths),NOTE 1The term “weight” is temporarily used in this specificationbecause of established trade usage. The word is used to mean both

8、“force”and “mass,” and care must be taken to determine which is meant in eachcase (SI unit for force = newton and for mass = kilogram).3.1.2 Name of material (buttweld carbon steel mechanicaltubing),3.1.3 Form (round, square, rectangular, special shape),3.1.4 Condition, description and code letters

9、(Section 5),3.1.5 Grade, if required (Section 6),3.1.6 Dimensions (round, Section 9 or square andrectangular, Section 10),3.1.7 Length (round length, 9.2; square and rectangularlength, 10.5),3.1.8 Burr removal (Section 11),3.1.9 Report of chemical analysis and products analysis, ifrequired,3.1.10 In

10、dividual supplementary requirements if required(S1 through S5),3.1.11 Special requirements,3.1.12 End use,3.1.13 Specification designation,3.1.14 Special marking (Section 15), and3.1.15 Special packaging (Section 16).4. Materials and Manufacture4.1 The steel shall be made by any process.4.2 If a spe

11、cific type of melting is required by the purchaser,it shall be as stated on the purchase order.4.3 The primary melting may incorporate separate degas-sing or refining, and may be followed by secondary melting,such as electroslag or vacuum-arc remelting. If secondarymelting is employed, the heat shal

12、l be defined as all of theingots remelted from a single primary heat.1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.09 on Carbon Steel Tubular Products.Current edition approved March

13、1, 2012. Published November 2012. Originallyapproved in 1964. Last previous edition approved in 2006 as A512 06. DOI:10.1520/A0512-06R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume i

14、nformation, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.*A Summar

15、y of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.4 Steel may be cast in ingots or may be strand cast. Whensteel of different grades is sequentially strand cast, identifica-tion

16、of the resultant transition material is required. Theproducer shall remove the transition material by an establishedprocedure that positively separates the grades.4.5 Tubes shall be made by the furnace buttweld process.4.6 Tubes shall be cold finished, either externally only(sunk) or externally and

17、internally (mandrel drawn).5. Condition5.1 The purchaser shall specify in the order one of thefollowing conditions:MD (Mandrel Drawn)No final thermal treatmentSD (Sink Drawn)No final thermal treatmentMDSRMandrel Drawn and Stress RelievedSDSRSink Drawn and Stress RelievedMDSAMandrel Drawn and SoftAnn

18、ealed or normalizedSDSASink Drawn and Soft Annealed or normalizedNORM-MD-SRNormalized, Mandrel Drawn, and StressRelievedNORM-SD-SRNormalized, Sink Drawn, and Stress Re-lieved6. Chemical Composition6.1 The steel shall conform to the requirements as tochemical composition prescribed in Table 1 or Tabl

19、e 2 (seeSpecification A1040) and Table 3.6.2 When a grade is ordered under this specification, sup-plying an alloy grade that specifically requires the addition ofany element other than those listed for the ordered grade inTable 1 or Table 2 is not permitted.7. Heat Analysis7.1 An analysis of each h

20、eat of steel shall be made by thesteel manufacturer to determine the percentages of the ele-ments specified; if secondary melting processes are used, theheat analysis shall be obtained from one remelted ingot or theproduct of one remelted ingot of each primary melt. The heatanalysis shall conform to

21、 the requirements specified, exceptthat where the heat identity has not been maintained or wherethe analysis is not sufficiently complete to permit conformanceto be determined, the chemical composition determined from aproduct analysis made by the tubular manufacturer shallconform to the requirement

22、s specified for heat analysis. Whenrequested in the order or contract, a report of such analysesshall be furnished to the purchaser.7.2 A report of this analysis shall be furnished only whenrequested on the order.8. Product Analysis8.1 When requested on the purchase order, a product analy-sis shall

23、be made by the manufacturer. The chemical compo-sition thus determined shall conform to the requirementsprescribed in Table 1 or Table 2 as modified by Table 3.8.2 The product analysis limits shown for carbon are notnormally applicable to the MT grades.8.3 The number and source of samples for such p

24、roductanalysis shall be based on the individual heat or lot identity ofone of the following forms of material.8.3.1 Heat Identity MaintainedOne product analysis perheat on either a billet, a length of flat rolled stock, or a tube.8.3.2 Heat Identity Not MaintainedOne product analysisfrom one tube pe

25、r 2000 ft (610 m) or less for sizes over 3 in.(76.2 mm), or one product analysis from one tube per 5000 ft(1524 m) or less for sizes under 3 in. (76.2 mm).8.4 If the original test for product analysis fails, retests of 2additional billets, 2 lengths of flat rolled stock, or 2 tubes shallTABLE 1 Chem

26、ical RequirementsAGradeDesignationChemical Composition Limits, %Carbon ManganesePhospho-rus, maxSulfur, maxMT 1010 0.050.15 0.300.60 0.04 0.045MT 1015 0.100.20 0.300.60 0.04 0.045MT X 1015 0.100.20 0.600.90 0.04 0.045MT 1020 0.150.25 0.300.60 0.04 0.045MT X 1020 0.150.25 0.701.00 0.04 0.045ARimmed o

27、r capped steels which may be used for the above grades arecharacterized by a lack of uniformity in their chemical composition, and for thisreason product analysis is not technologically appropriate unless misapplication isclearly indicated.TABLE 2 Chemical Requirements for Other Carbon GradesAGradeD

28、esig-nationBChemical Composition Limits, %Carbon ManganesePhospho-rus, maxSulfur, max1008 0.10 max 0.300.50 0.040 0.0451010 0.080.13 0.300.60 0.040 0.0451012 0.100.15 0.300.60 0.040 0.0451015 0.130.18 0.300.60 0.040 0.0451016 0.130.18 0.600.90 0.040 0.0451018 0.150.20 0.600.90 0.040 0.0451019 0.150.

29、20 0.701.00 0.040 0.0451020 0.180.23 0.300.60 0.040 0.0451021 0.180.23 0.600.90 0.040 0.0451025 0.220.28 0.300.60 0.040 0.0451026 0.220.28 0.600.90 0.040 0.0451030 0.280.34 0.600.90 0.040 0.0451035 0.320.38 0.600.90 0.040 0.0451110 0.080.13 0.300.60 0.040 0.130C1115 0.130.20 0.600.90 0.040 0.130C111

30、7 0.140.20 1.001.30 0.040 0.130CARimmed or capped steels which may be used for the above grades arecharacterized by a lack of uniformity in their chemical composition, and for thisreason product analysis is not technologically appropriate unless misapplication isclearly indicated.BOther analyses are

31、 available.CGrades 1110, 1115, and 1117 shall contain 0.08 min % sulfur.TABLE 3 Tolerances for Product Analysis for Steels Shown inTable 1ElementLimit, or Maximumof SpecifiedRange, %Variation, Over Maximum Limit orUnder Minimum LimitUnder min, % Over max, %Carbon To 0.15, inclOver 01.50.020.030.030.

32、04Manganeses To 0.60, inclOver 0.600.030.040.030.04PhosphorusSulfur.0.010.01A512 06 (2012)2be made. Both retests for the elements in question shall meetthe requirements of this specification; otherwise all remainingmaterial in the heat or lot shall be rejected, or at the option ofthe producer, each

33、billet, length, flat rolled stock, or tube maybe individually tested for acceptance.8.5 Samples for product analysis, except for spectrochemi-cal analysis, shall be taken in accordance with Practice E59,and the composition thus determined shall correspond to therequirements in applicable section or

34、table.9. Permissible Variations in Dimensions of Round Tubing9.1 Diameter and Wall Thickness :9.1.1 Variations in outside diameter, inside diameter, andwall thickness shall not exceed the amounts prescribed in Table4.9.1.2 These variations apply to round, unannealed, andstress-relieved tubing.9.1.3

35、Diameter tolerance includes ovality.9.1.4 Sink tubing is normally ordered by outside diameterand nominal wall. Mandrel-drawn tubing is normally orderedby outside diameter and inside diameter and may be ordered byoutside diameter or inside diameter and wall thickness but notby all three dimensions.9.

36、2 LengthRandom lengths between acceptable limits willbe furnished, utilizing the full mill length. Tubing will be cut inhalf if specified. Full length random tubing will have a spreadnot exceeding 7 ft (2.1 m). Half-length random tubing willhave a spread not exceeding 4 ft (1.2 m). Not more than 10

37、%of the total footage of a shipment may be furnished in lengthsshorter than the minimum specified but not less than 6 ft (1.8m).9.2.1 When specified, multiple lengths will be furnished andshould include allowances made for the customers cutting toolwidth and grippage. Maximum and minimum lengths may

38、 bespecified with the understanding that not more than 10 % of thetotal footage in a shipment may be furnished in individualmultiples cut to the customers specifications.9.2.2 Variations from the specified length shall not exceedthe amounts prescribed in Table 5.9.3 Straightness:9.3.1 Around tube sh

39、all be considered straight provided thatno 3-ft (0.9-m) section departs from a straight line by morethan 0.030 in. (0.76 mm).9.3.2 The straightness of round tubes shorter than 3 ft (0.9m) shall be proportionate to 0.010 in./ft (0.8 mm/m).9.3.3 These straightness tolerances do not apply to soft-annea

40、led tubing nor to long lengths of small diameter tubing.10. Permissible Variations in Dimensions of Square andRectangular Tubing10.1 Outside Dimensions and Wall ThicknessVariations inlargest outside dimensions across flats and wall thickness shallnot exceed the amounts prescribed in Table 6.10.2 Cor

41、ner RadiiThe corners of square and rectangulartubes shall be slightly rounded inside and slightly roundedoutside consistent with wall thickness. The outside cornersmay be slightly flattened. The radii of corners for square andrectangular cold-finished buttweld tubes shall be in accordancewith Table

42、7. Special radii may be obtained.10.3 Squareness TolerancePermissible variations for theside of square and rectangular tube shall be determined by thefollowing equation:6b 5 c 30.006, in. mm!where:b = tolerance for out-of-square, andc = largest external dimensions across flats, in. (mm).TABLE 4 Diam

43、eter and Wall Thickness Tolerances for Round TubingOutside Diameter Range, in. (mm)Outside Diameter, in. (mm) Inside Diameter, in. (mm) Wall Thickness, %Over Under Over Under Over UnderSunkUp to12 (12.7), excl 0.004 (0.10) 0 . . . . . . 15A1512 to 112 (12.7 to 38.1), excl 0.005 (0.13) 0 . . . . . .

44、10A10112 to 3 (38.1 to 76.2), incl 0.010 (0.25) 0 . . . . . . 10A10Mandrel DrawnLess than 0.156 (3.96) wall:Up to12 (12.7), excl12 to 112 (12.7 to 38.1), excl0.004 (0.10)0.005 (0.13)00000.010 (0.25)0.005 (0.13)B1212101212100.156 (3.96) wall and over:12 to 112 (12.7 to 38.1), excl 0.005 (0.13) 0 0 0.

45、005 (0.13)B77Under 0.156 (3.96) wall:112 (38.1) and over 0.010 (0.25) 0 . . . 0.010 (0.25) 10 100.156 (3.96) wall and over:112 (38.1) and over 0.010 (0.25) 0 0 0.010 (0.25) 7 7AExcept at the weld line, where the weld pad may exceed this figure.BTubes with an inside diameter under12 in. (12.7 mm) may

46、 require more than 0.005 in. (0.13 mm) inside diameter tolerance and the producer should be consulted.TABLE 5 Permissible Variations in LengthRound TubingLengths 4 ft (1.2 m) and underup to 2 in. (50.8mm) diameter132 in. (0.8 mm)Lengths 4 ft (1.2 m) and underover 2 in. (50.8mm) diameter364 in. (1.2

47、mm)Lengths 4 ft to 10 ft (1.2 to 3.0 m), inclup to 2in. (50.8 mm) diameter364 in. (1.2 mm)Lengths 4 ft to 10 ft (1.2 to 3.0 m), inclover 2in. (50.8 mm) diameter116 in. (1.6 mm)Lengths 10 ft to 24 ft (3.0 to 7.3 m), inclalldiameters18 in. (3.2 mm)Lengths over 24 ft (7.3 m)all diameters 18 in. (3.2 mm

48、)AAPlus an additional tolerance of 116 (1.6 mm) for each 10 ft (3.0 m) or fractionover 24 ft (7.3 m).A512 06 (2012)3The squareness of sides is commonly determined by one ofthe following methods:10.3.1 A square, with two adjustable contact points on eacharm, is placed on two sides. A fixed feeler gag

49、e is then used tomeasure the maximum distance between the free contact pointand the surface of the tubing.10.3.2 A square, equipped with direct-reading vernier, maybe used to determine the angular deviation which, in turn, maybe related to distance to inches.10.4 Twist ToleranceVariation in twist for square andrectangular tubing shall not exceed the amounts prescribed inTable 8. The twist in square and rectangular tubing may bemeasured by holding one end of the tubing on a surface pl